Harken NAUTOR MKIV C8436 Installation Manual Download Page 1 | Manualshive

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NAUTOR MKIV

Jib Reefing & Furling

Installation Manual

C8436/C8437

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Summary of Contents for NAUTOR MKIV C8436

Page 1: ...NAUTOR MKIV Jib Reefing Furling Installation Manual C8436 C8437...

Page 2: ...HFG349 1 Foil screw set 44 HFS1106 HFG682 1 Trim cap set H 39751 H 39752 947 1 Prefeeder H 39756 1 Feeder with screw and tab 2124 3 10mm Bow shackle HFG725 1 Injector HFG722 1 1 oz 5200 Adhesive 833...

Page 3: ...H 6 5 mm Preassembly Headstay Length ROD COLDHEAD HEIGHT Make sure the length of coldhead does not interfere with the drive pin Distance between the collet bottom and the rollpin is 6 5 mm HEADSTAY CU...

Page 4: ...om foil multiplier below closest to but not greater than sum from step 3 Fill in D length 7 x 2133 6 14935 2 8 x 2133 6 17068 8 9 x 2133 6 19202 4 10 x 2133 6 21336 0 11 x 2133 6 23469 6 12 x 2133 6 2...

Page 5: ...mm Eliminate top foil and run foil higher in drum assembly Under 1 1 2 38 mm Top Foil Length from Worksheet 1 Initial top foil cut length 2 Cut through middle hole in top foil 3 Shorten full length a...

Page 6: ...Cut foil to length using a hacksaw Tip Mark top foil to distinguish from cutoff piece Lay top foil alongside cutoff piece and use a flat metal object i e metal ruler to scribe top line of foil Assembl...

Page 7: ...ut template at right Line template up with top of foil and scribed line Tape in place Use a center punch to mark holes Check center punch marks to confirm they are 3 8 10mm and 13 8 35mm from top of f...

Page 8: ...les up as shown below place longer half of isolator with hook on upper half Install trim cap Place each side over wire Push trim cap into foil to start then tap in using hammer Push trim cap into foil...

Page 9: ...fill if needed but do not keep open sealant for long periods use adhesive within 3 hours Use cap of adhesive to break seal Remove injector tip cap and plunger Hold injector at an angle with applicator...

Page 10: ...the plunger an air pocket will form near the tip Push plunger to evacuate the air You are now ready to begin injecting adhesive Hold plastic wedge in place with thumb as you insert into foil Line foil...

Page 11: ...il Use 1 11 4 ml of adhesive Inject only a small amount A Unit 3 will only take 1 to 11 4 ml graduation mark Tip When you see a small amount of adhesive enter one of the screw holes stop You have appl...

Page 12: ...dhesive in screw holes Continue assembly Use 14 356mm bottom connector to assemble bottom foil Slide halyard swivel onto foil above feeder window Make sure taller half is up as shown Assembly Bottom F...

Page 13: ...clamp screws at top of lower unit Slide drum assembly onto foils Tip Face clamp downwards so it clears foil notches when installing Slide lower unit onto foils Assembly Lower Unit 14 Nautor MKIV Furl...

Page 14: ...he nosepiece completely into sleeve TIP Sight through the pin hole to find the optimum thread engagement Make sure the stud is threaded far enough so the pin is securely seated in the slot yet not thr...

Page 15: ...er pin in place Check foil height at top set and secure using Allen wrench Hammer the pin into the main body Clean excess Loctite from the terminal body Tape around sleeve to secure pin Assembly Compl...

Page 16: ...under foil Tighten screw Note Screw will turn with some difficulty It has plastic coating so it does not vibrate loose Important When removing screw loosen no more than one full turn Slide screw up an...

Page 17: ...are not captive 2 Use a 3mm Allen wrench to loosen four screws in plastic cover and flange 3 Insert unit through deck 4 Put halves of flange together over octagonal groove Put blue Loctite on screw h...

Page 18: ...the unit to turn Attempt to open the sail by alternately furling in and out slightly If the sail can be unfurled lower the sail by releasing the jib halyard Severe halyard wraps can only be cleared by...

Page 19: ...some boats the halyard sheaves are located too close to the headstay and a halyard restrainer must be used Use halyard restrainers only when required by the masthead geometry Restrainers tend to limi...

Page 20: ...1 I pi tro 01 793 Warszawa Poland Tel 48 22 561 93 93 Fax 48 22 839 22 75 Web www harken pl Email polska harken com Harken Sweden AB Main Office and Harken Brandstore V stmannagatan 81B SE 113 26 Stoc...

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