Warner Electric • 800-825-9050
P-2003-2 • 819-0420
9
o
5 . Connect the red wire from the high resistance
end of the remote potentiometer to terminal 7 of
terminal block TB1 of the TCS-200-1 . Secure the
terminal screw .
o
6 . Connect the shield lead from the cable to
terminal 11 of terminal block TB1 of the
TCS-200-1 . Secure the terminal screw .
Roll Follower Adjust Input (Optional)
Refer to Figure 4b for roll follower adjust input
connections .
o
1 . Wire a three conductor shielded cable to the
roll follower potentiometer previously installed .
Note:
Using a shielded cable with wire colors
red, black, and green is recommended to simplify
potentiometer and terminal connections:
a . Black wire to low resistance end terminal of
potentiometer .
b . Red wire to high resistance end terminal of
potentiometer .
c . Green wire to wiper terminal of potentiometer .
o
2 . Route the cable from the sensor potentiometer
to the control, keeping the cable segregated from
high voltage AC Power lines and other wiring that
may cause noise transients .
o
3 . Connect the black wire from the low resistance
end of the roll follower potentiometer to terminal
11 of terminal block TB1 of the TCS-200-1 . Do
not tighten the terminal screw . Snug down only .
o
4 . Connect the green wire from the wiper of
the roll follower potentiometer to terminal 9 of
terminal block TB1 of the TCS-200-1 . Secure
the terminal screw .
o
5 . Connect the red wire from the high resistance
end of the roll follower potentiometer to terminal
8 of terminal block TB1 of the TCS200-1 . Secure
the terminal screw .
o
6 . Connect the shield lead from the cable to
terminal 11 of terminal block TB1 on the
TCS-200-1 . Secure the terminal screw .
Remote Mode Selector Switch (Optional)
Refer to Figure 5a for the remote mode selector
switch connections .
o
1 . Install selector switch at a convenient location .
o
2 . Wire a three conductor shielded cable to the
external mode selector switch .
Note:
It is recommended that a shielded cable with
wire colors of red, black, and green be used as this
will simplify switch and terminal connections .
a . Black wire to common contacts of both switch
poles .
b . Red wire to normally open contact for “on” or
“stop” pole .
c . Green wire to normally open contact for “off”
pole .
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
TB1
1 2 3 4 5 6 7 8 9 10 11
STOP
ST
OP
SIGNAL
COMMO
N
OFF
RUN
+15V
OFF
SIGNAL
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
4-20m
A
4-20mA
INPUT
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
15-35
V
15-35VDC
ISOLATION
SUPPLY
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
0-10VDC
0-10VDC
INPUT
-
+
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
REMOTE
PO
T
WIPER
COMMO
N
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
ROLL
FOLLOWE
R
WIPER
COMMO
N
PLACE JUMPER
HERE FOR
2 WIRE TENSION
BRAKES
1
2
3
4
5
JP1
1
2
3
4
5
6
7
8
9
TB2
BRAKE
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE
ANY MAGNETS
ON TB2, 1.
!
CAUTION
#1 RED
1
2
3
4
5
6
7
8
9
TB2
RED
BLK
2 THRU 16
BRAKE
MAGNETS
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE MORE
THAN ONE MAGNET
BETWEEN TERMINALS
TB2, 1 AND TB2, 3.
!
1
2
3
4
5
JP1
CAUTION
NEUTRAL
1
2
3
4
5
6
7
8
9
115 VAC
HOT
TB2
NEUTRAL
1
2
3
4
5
6
7
8
9
230 VAC
HOT
TB2
FACTORY
INSTALLED
JUMPERS
INSTALL
JUMPER
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
PLACE JUMPER
HERE FOR
ELECTRO DISC
BRAKES
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
GND
GND
CW
CW
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
TB1
1 2 3 4 5 6 7 8 9 10 11
STOP
ST
OP
SIGNAL
COMMO
N
OFF
RUN
+15V
OFF
SIGNAL
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
4-20m
A
4-20mA
INPUT
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
15-35
V
15-35VDC
ISOLATION
SUPPLY
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
0-10VDC
0-10VDC
INPUT
-
+
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
REMOTE
PO
T
WIPER
COMMO
N
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
ROLL
FOLLOWE
R
WIPER
COMMO
N
PLACE JUMPER
HERE FOR
2 WIRE TENSION
BRAKES
1
2
3
4
5
JP1
1
2
3
4
5
6
7
8
9
TB2
BRAKE
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE
ANY MAGNETS
ON TB2, 1.
!
CAUTION
#1 RED
1
2
3
4
5
6
7
8
9
TB2
RED
BLK
2 THRU 16
BRAKE
MAGNETS
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE MORE
THAN ONE MAGNET
BETWEEN TERMINALS
TB2, 1 AND TB2, 3.
!
1
2
3
4
5
JP1
CAUTION
NEUTRAL
1
2
3
4
5
6
7
8
9
115 VAC
HOT
TB2
NEUTRAL
1
2
3
4
5
6
7
8
9
230 VAC
HOT
TB2
FACTORY
INSTALLED
JUMPERS
INSTALL
JUMPER
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
PLACE JUMPER
HERE FOR
ELECTRO DISC
BRAKES
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
GND
GND
CW
CW
Remote torque adjust input
Figure 4a
Roll follower adjust input
Figure 4b
