Warner Electric • 800-825-9050
P-2003-2 • 819-0420
7
o
7 .
Do not attempt to incorporate
external switching schemes between two or
more brakes and the TCS-200-1 output . This will
damage the control and void the warranty .
o
8 . Do not attempt to wire two or more controls in
parallel .
TCS-200-1 Series Controls Wiring
Refer to Figure 2 for actual wiring connections .
o
1 . Unlatch the front cover of the TCS-200-1 .
Power
Determine if 115 VAC or 230 VAC will be used to
power the control and proceed to that section of this
manual .
Insure power is off and disconnects
open on the control panel before connecting the AC
input . Failure to do so can result in damage to
equipment and injury or even death to personnel .
115 VAC
Refer to Figure 2a for 115 VAC power input
connections .
o
1 . Connect the 115 VAC power to terminals 4
& 8 of terminal block TB2 located in the base of
the TCS-200-1 enclosure . Secure the terminal
screws .
o
2 . Connect an earth ground wire between
terminal 9 of terminal block TB2 and an
unpainted metal surface of the control panel to
ensure a good ground connection . Secure the
terminal screw . Make sure the control panel itself
is properly grounded .
230 VAC Input
Refer to Figure 2b for 230 VAC power input
connection .
o
1 . Remove the factory installed jumpers from
terminals 4 & 5 and 6 & 7 of terminal block TB2
located in the base of the TCS-200-1 enclosure .
o
2 . Connect one of the jumpers to terminals 5
and 6 of terminal block TB2 and discard the
spare jumper .
o
3 . Connect the 230 VAC power to terminals 4
& 8 of terminal block TB2 . Secure the terminal
screws .
o
4 . Connect an earth ground wire between
terminal 9 of terminal block TB2 and an
unpainted metal surface of the control panel to
ensure a good ground connection . Secure the
terminal screw . Make sure the panel itself is
properly grounded .
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
TB1
1 2 3 4 5 6 7 8 9 10 11
STOP
ST
OP
SIGNAL
COMMO
N
OFF
RUN
+15V
OFF
SIGNAL
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
4-20m
A
4-20mA
INPUT
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
15-35
V
15-35VDC
ISOLATION
SUPPLY
-
+
TB1
1 2 3 4 5 6 7 8 9 10 11
IS
O
COMMO
N
0-10VDC
0-10VDC
INPUT
-
+
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
REMOTE
PO
T
WIPER
COMMO
N
PI:1000
Ω
, 1/2 WATT,
10% TOLERANCE,
0.5% LINEARITY,
LINEAR TAPER
TB1
1 2 3 4 5 6 7 8 9 10 11
PI
ROLL
FOLLOWE
R
WIPER
COMMO
N
PLACE JUMPER
HERE FOR
2 WIRE TENSION
BRAKES
1
2
3
4
5
JP1
1
2
3
4
5
6
7
8
9
TB2
BRAKE
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE
ANY MAGNETS
ON TB2, 1.
!
CAUTION
#1 RED
1
2
3
4
5
6
7
8
9
TB2
RED
BLK
2 THRU 16
BRAKE
MAGNETS
BRAKE
SENSE
BRAKE
RETURN
DO NOT WIRE MORE
THAN ONE MAGNET
BETWEEN TERMINALS
TB2, 1 AND TB2, 3.
!
1
2
3
4
5
JP1
CAUTION
NEUTRAL
1
2
3
4
5
6
7
8
9
115 VAC
HOT
TB2
NEUTRAL
1
2
3
4
5
6
7
8
9
230 VAC
HOT
TB2
FACTORY
INSTALLED
JUMPERS
INSTALL
JUMPER
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
SEE FIG. 5
FOR JUMPER
REMOVAL.
INSTALL THIS
JUMPER FOR
APPLICATIONS
NOT USING
ANALOG INPUTS.
PLACE JUMPER
HERE FOR
ELECTRO DISC
BRAKES
1
2
3
4
5
JP1
SEE FIG. 3
FOR THIS
JUMPER
LOCATION
REMOVE
THIS JUMPER
JP1-4 AND 5
FOR ANALOG
INPUT
GND
GND
CW
CW
a. 115 AC Power Wiring b: 230 VAC Power Wiring
Figure 2
Note:
Do not apply power to the system at this point .
Brake
Determine the type of brake to be used with this
control and proceed to that section of this manual .
Insure connections are tightly secured .
Intermittent connection will cause the control to shut
down and output current to the brake will be
removed .
Electro Disc Tension Brake
Refer to Figure 3a for the Electro Disc Tension Brake
wiring connections .
o
1 . Connect the red wire from one brake
magnet to terminal 1 of terminal block TB2 of the
TCS-200-1 . This becomes the sense magnet .
