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Warranty

Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product 
manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) 
year from the date of original purchase for consumer, commercial or industrial use .

This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric 
LLC’s prior consent .

Warranty service can be obtained in the U .S .A . by returning any defective product, transportation charges 
prepaid, to the appropriate Warner Electric LLC factory . Additional warranty information may be obtained by 
writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 
61080, or by calling 815-389-3771 .

A purchase receipt or other proof of original purchase will be required before warranty service is rendered . If 
found defective under the terms of this warranty, repair or replacement will be made, without charge, together 
with a refund for transportation costs . If found not to be defective, you will be notified and, with your consent, the 
item will be repaired or replaced  and returned to you at your expense .

This warranty covers normal use and does not cover damage or defect which results from alteration, accident, 
neglect, or improper installation, operation, or maintenance .

Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply 
to you .

Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective 
product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of 
any kind incurred by reason of the manufacture, sale or use of any defective product . Warner Electric LLC neither 
assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability 
on its behalf .

WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE 
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL 
CONSUMER PURCHASE . WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, 
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER 
EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, 
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS .

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above 
limitation or exclusion may not apply to you . This warranty gives you specific legal rights and you may also have 
other rights which vary from state to state .

Changes in Dimensions and Specifications

All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice . 
Weights do not include weight of boxing for shipment . Certified prints will be furnished without charge on request 
to Warner Electric .

www.altramotion.com

An 

Altra Industrial Motion

 Company

P-2003-2-WE    819-0420    9/14    Printed in USA 

www.warnerelectric.com

31 Industrial Park Road

New Hartford, CT 06057

815-389-3771

Fax: 815-389-2582

Summary of Contents for TCS-200-1

Page 1: ...TCS 200 1 and TCS 200 1H Tension Controls Service Installation Instructions P 2003 2 WE 819 0420 An Altra Industrial Motion Company...

Page 2: ...VAC input Refer to the wiring section for 230 VAC input connections Control The TCS 200 1 series controls are selectable voltage or current controlled power supply designed to power up to a 16 magnet...

Page 3: ...isolation is not necessary The tension adjust pot on the front of the panel becomes a span adjust when any of the external control options are connected The control also has the capability to duplicat...

Page 4: ...ear taper Roll Follower 1 000 ohms 10 tolerance 5 linearity 5 watts linear taper o 1 If you are using a PLC or an external power supply with this control you must enable the isolation of the control o...

Page 5: ...onal o 1 Mount the roll follower potentiometer and determine the amount of angular rotation at the potentiometer shaft Note If angular rotation is not adequate insufficient output from the control is...

Page 6: ...5 3 00 6 00 7 50 WARNER ELECTRIC TCS 200 1 POWER SHORT TENSION ADJUSTMENT BRAKE MODE 31 Dia 5 75 WARNER ELECTRIC TCS 200 1H POWER SHORT TENSION ADJUSTMENT BRAKE MODE 875 DIA 2 PLCS FOR 1 2 CONDUIT 3 7...

Page 7: ...the terminal screws o 4 Connect an earth ground wire between terminal 9 of terminal block TB2 and an unpainted metal surface of the control panel to ensure a good ground connection Secure the termina...

Page 8: ...ance end of the remote potentiometer to terminal 11 of terminal block TB1 in the TCS 200 1 Snug terminal only o 4 Connect the green wire from the wiper of the remote potentiometer to terminal 9 of ter...

Page 9: ...cable with wire colors of red black and green be used as this will simplify switch and terminal connections a Black wire to common contacts of both switch poles b Red wire to normally open contact for...

Page 10: ...8 9 10 11 PI REMOTE POT WIPER COMMON PI 1000 1 2 WATT 10 TOLERANCE 0 5 LINEARITY LINEAR TAPER TB1 1 2 3 4 5 6 7 8 9 10 11 PI ROLL FOLLOWER WIPER COMMON PLACE JUMPER HERE FOR 2 WIRE TENSION BRAKES 1 2...

Page 11: ...tage supply is needed o 1 Connect the positive side of the 15 35 VDC external voltage supply to terminal 1 of terminal block TB1 Securely tighten the screw o 2 Connect the negative side of the 15 35 V...

Page 12: ...potentiometer to zero or full counterclockwise position The meter should read zero output voltage to the brake o 10 Slowly rotate the tension adjust potentiometer from fully counterclockwise to full c...

Page 13: ...t step o 13 Remove the meter and reattach the sense magnet lead to terminal 1 of terminal block TB2 and secure it Proceed to step 14 in next section All Other Two Wire Tension Brakes o 5 Attach a DC v...

Page 14: ...nected to terminal 1 and the negative lead connected to the wire o 6 Reapply power to the control system o 7 Set the mode selector switch to the brake off position The meter should read zero current a...

Page 15: ...rake stop position The meter should read approximately 24 VDC and the brake should be locked o 9 Place the mode selector switch in the brake run position and set the tension adjust potentiometer to it...

Page 16: ...control system o 2 Check that the green LED marked power is illuminated o 3 Using an AC voltmeter measure the AC input voltage at terminals 4 and 8 of terminal block TB2 This voltage should be approx...

Page 17: ...ove the meter from between the sense magnet lead to terminal 1 of terminal block TB2 and tighten the terminal screw Proceed to step 19 All Other Two Wire Tension Brakes o 5 Attach a DC voltmeter capab...

Page 18: ...he roll size o 16 After an initial run has been completed remove power from the system and wait approximately 30 seconds before proceeding to the next step o 17 Remove the meter from between the sense...

Page 19: ...4mA 277 8 100 998V 14 97 203mA 305 6 110 1 103V 16 47 222mA 333 3 120 1 200V 17 90 240mA 361 11 130 1 324V 19 44 255mA Voltage Tables Table 2 Analog Input Voltage Brakes 2 Wire Mode MTB Brakes 3 Wire...

Page 20: ...by turning the switch to off and then to run Symptom C Brake is not engaging Mode switch in brake off position Set mode selector to run position Tension set at zero Increase tension adjust Remote mode...

Page 21: ...er Electric 800 825 9050 P 2003 2 819 0420 21 TCS 200 1H with Heat Sink TCS 200 1 Mounting Template Template 2 Template 1 6 00 11 4 PLCS 6 92 REF 0 25 4 PLCS TCS 200 1H 975 4 00 TCS 200 1 5 3 4 31 6 7...

Page 22: ...pply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential...

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