manualshive.com logo in svg

Wallenstein WP245, Operator'S Manual

Share
Download
Wallenstein WP245 Operator'S Manual Download Page 44

8.  Troubleshooting

The Wallenstein Wood Processor uses hydraulic power to move 
a hydraulic cylinder rod to split wood or logs. It is a simple and 
reliable system that requires minimal maintenance.

In the following table, we have listed many of the problems, 
causes and solutions to the problems that you may encounter.

If you encounter a problem that is difficult to solve, even after 
having read through this trouble shooting section, please call 
your local dealer, distributor, or Wallenstein. Before you call, 
please have the serial number for your Wood Processor handy. 

Problem

Cause

Solution

Winch motor does not move

Rope jammed

Disengage winch gears, pull rope out and guide rope on to the 

spool when retracting

Rope does not pull out

Winch gears engaged

Disengage winch gears

Rope does not retract

Winch gears disengaged

Engage winch gears

Cylinder rod moves slowly or 

does not move.

Wood jammed around wedge. Shut machine off and safely remove wood.

Cylinder rod / Winch motor 

moves slowly or does not 

move.

No pressurized hydraulic oil.

Oil filter plugged. Change filter.

No pressurized hydraulic oil

Low hydraulic oil level, top up

Not enough pressure.

Call technician, system relief setting may be low.

Low engine speed.

Check that choke is off, check throttle is set to maximum.

Control handle doesn't go 

to neutral after rod is fully 

retracted.

Detent set too tight.

Call technician, adjustment required with detent on valve.

Hydraulic fluid too cold.

Allow machine to warm up.

Hydraulic fluid is too old or 

contaminated.

Change hydraulic fluid and filter

Control handle goes to neutral 

before rod is fully retracted.

Detent set too loose.

Call technician, adjustment required with detent on valve.

Control handle doesn't go to 

neutral when released.

Control may be damaged.

Call technician, control may need service or be replaced.

Cylinder stops on contact with 

wood.

Second stage on pump not 

functioning.

Call technician, pump may need service or be replaced.

Wedge jumps.

Wedge frame jamming.

Lubricate wedge frame wear plates.

Leaking hydraulic hose.

Hose worn or damaged.

Replace hose.

Leaking cylinder.

Seals worn.

Call technician, seal replacement may be required.

Troubleshooting

WP245 / WP275

3-Point Hitch Firewood Processor

44

Summary of Contents for WP245

Page 1: ...3 Point Hitch Firewood Processor WP245 WP275 Z97156_En Rev Feb 2021 OPERATOR S MANUAL ...

Page 2: ...reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributor if you need assistance information or additional copies of the manuals Units of measurement in Wallenstein Equipment technical manuals are written as US Customary SI metric Wallenstein Equipment Inc 2021 All rights reserved No part of this work may be copied reproduced replaced distributed published...

Page 3: ... Mounting 22 5 2 Connecting Tractor Hydraulic Circuit 23 5 3 Optional Power Pack Connecting 24 6 Operating Instructions 25 6 1 Operating Safety 25 6 2 Pre start Checks 25 6 3 Machine Set Up 26 6 4 Attaching Chain Saw to Holder 28 6 5 Setting Log Stop Guide 29 6 6 Starting 30 6 7 Stopping 30 6 8 Emergency Stopping 30 6 9 Winching 31 6 10 Cutting 34 6 11 Splitting 34 6 12 Next Log 35 6 13 Last Log 3...

Page 4: ...d the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State Province ZIP Postal Code Phone Number 1 2 1 Dealer Inspection Report All Valve Controls Function All Cylinders and Winch Motor Functions Wedge Height Adjuster Functions Loader and Lead in chutes fold up and latch securely Log Stabilizer moves freely All Fas...

Page 5: ...service or other information The Serial Number Plate location is shown in the illustration For future reference record your product Serial Number in the space provided below Record Product Information Here Model Serial Number Fig 1 Serial Number Plate Location Typical WP245 WP275 3 Point Hitch Firewood Processor Foreword 5 ...

Page 6: ...al number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PRESS DE CONFLA A FROID PSI LPC THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS IN EFFEC...

Page 7: ...id confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why SAFETY is Important Three Big Reasons Accidents can disable and kill Accidents can cause financial hardship Accidents can be avoided YOU are responsible for the SAFE operation and maintenance of your Wallenstein wood process...

Page 8: ...e following A hard hat Heavy gloves Hearing protection Protective shoes with slip resistant soles Protective glasses goggles or face shield The best safety feature is an informed careful operator we ask you to be that kind of an operator It is the operator s responsibility to read understand and follow ALL safety and operation instructions in the manual Accidents can be avoided Train all operators...

Page 9: ...ctive equipment and safe operating procedures Always read the safety section in your chain saw owner s manual Good cutting action results and chain life increases with correct chain tension If too loose a chain can derail if too tight a chain can bind Proper chain lubrication prolongs the life of the saw and increases safety Sharpen the saw if The chain tends to track sideways while cutting The cu...

Page 10: ...el Only the operator can authorize entry into the Hazard Zone The operator must first ensure it is safe to enter Always be aware of coworkers Make eye contact and have a hand signal scheme worked out Use extreme caution around the material stacks Stacked logs could roll in unpredictable ways Be aware of split wood stacks Split wood can tumble off the pile The safe work area is divided into four zo...

Page 11: ...til such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all your equipment We feel that an untrained operator is unqualified to use this machine A sign off sheet is provided to record all personnel who will be working with the equipment have read and understand the information in ...

Page 12: ...shows the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness Think SAFETY Work SAFELY 01285 6 6 4 9 Fig 3 Safety Sign Locations Safety WP245 WP275 3 Point Hitch Firewood Processor Safety 12 ...

Page 13: ...ng split wood Always wear steel toed foot wear while machine is operating to avoid serious personal injury 2 Warning Hydraulic fluid under pressure in this area Do not check for leaks with your hand or fingers when the system is pressurized Serious injury could result Safety WP245 WP275 3 Point Hitch Firewood Processor Safety 13 ...

Page 14: ...zard When lowering or raising the chute into position be aware of pinch points Keep hands clear to avoid injury 7 Caution Winch entanglement hazard When using the winch keep hands clear of the winch rope to avoid injury 8 Caution Risk of machine moving unexpectedly Make sure latch is in place during transport Personal injury or machine damage could result 9 Warning Always wear appropriate Personal...

Page 15: ... have the safety sign replaced Replacement safety signs are available from your authorized Distributor Dealer Parts Department or Wallenstein Equipment Procedure 1 Be sure that the installation area is clean and dry 2 Be sure temperature is above 50 F 10 C 3 Determine exact position before removing from the backing paper 4 Pull the decal off the backing sheet align the sign over the specified area...

Page 16: ... allow the operator to become familiar with control function and machine response When a new operator is familiar and comfortable with the machine they can proceed with the work 3 Do not allow untrained operators to use the machine They can endanger themselves and others or damage property and the machine IMPORTANT Make sure all operators understand how to put the machine in a safe service positio...

Page 17: ...ever 7 Operator s Manual Tube 8 Push Block Locator 9 Push Block 10 Splitting Wedge 11 Three point Hitch Mount 12 Hydraulic Hoses 13 Hydraulic Cylinder 14 Bracing Jacks 15 Splitter Chute 16 Wedge Height Adjust Lever 17 Splitting Cradle 18 Log Stop Guide 19 Hookaroon 20 Bottom Chute Latch Bar 21 Operator s Control Panel 22 Chain Saw Holder 23 Three point Hitch Base 24 Slow Moving Vehicle Sign 25 Too...

Page 18: ...ylinder Auto Cycle Push down into detent and the cylinder retracts When the cylinder has fully retracted the lever kicks out to neutral and stops cylinder movement Lever 2 has no function in the upper position Auto Cycle Push both levers down into the detent position to initiate the splitting Auto Cycle The splitter cylinder extends to split the log When the cylinder is at the end of its stroke Le...

Page 19: ...l so rope can be pulled out and attached to a log 01221 Fig 8 Winch Gear Lever CAUTION Stay clear of the winch rope while winching Injury from entanglement or rope burn could occur W056 CAUTION The wood processor winch is designed to use synthetic rope Use synthetic rope as replacement only Failure to do so creates an unsafe work environment and voids warranty WP245 WP275 3 Point Hitch Firewood Pr...

Page 20: ...le Log Stop Guide Position the spring hinged Log Stop Length Guide for desired firewood length and consistent saw cuts The indicator can be set for log cuts from 14 24 inches with each hole 2 inches 5 cm apart Cut lengths are indicated on the top side of the guide 1 Remove the snapper pin from the guide base 2 Move the guide to the desired length and replace the snapper pin 3 Advance the log up th...

Page 21: ...emove the latch pin that secures hitch pin 3 Pull out the hitch pin that holds the adjuster in place 4 Raise the splitter chute to the required height line up the hitch pin holes and replace the hitch pin 5 Secure the hitch pin with the latch pin 01229 Fig 11 Adjusting Splitter Chute Height WP245 WP275 3 Point Hitch Firewood Processor Controls 21 ...

Page 22: ...e removed 4 Stop tractor set park brake IMPORTANT It may be necessary to add weight to the lower lift arms to bring them to the required height 5 1 Mounting 1 Remove the lock pins from the side arms to allow the lower lift arms to be in their fully sway configuration 2 Align the lower link with the left hand mounting bracket 3 Insert the left hand pin through the ball and install the retainer 4 Al...

Page 23: ... don t bottom out 6 Level the machine front and rear and side to side using the jackscrew on the right arm and the turnbuckle on the top link 7 To unhook from the tractor reverse the above procedure Always park the machine in a dry level area WARNING Hydraulic oil under pressure can penetrate the skin or eyes causing serious injury Tighten all connections before applying pressure Search for leaks ...

Page 24: ...n the top link Insert the pins and install the retainers Return the turnbuckle to its original length and lock 5 Slowly raise the machine through its working range to make sure the hydraulic components and linkages don t bottom out 6 Level the machine front and rear and side to side using the jackscrew on the right arm and the turnbuckle on the top link 7 To unhook from the tractor reverse the abo...

Page 25: ...om a pile for splitting as they can roll when attaching rope or winching toward wood processor Handle logs using a peavey for positioning Keep working area clean and free of debris to prevent tripping Read the chain saw operator s manual and follow all safety instructions Review Winch Safety on page 9 6 2 Pre start Checks 1 Review the Operating Safety see page 7 2 Review the Machine Controls see p...

Page 26: ... the work site 2 Remove the snapper pins securing the bracing jacks and turn them up to the bracing position 3 Replace the snapper pins to secure the jacks NOTE Angle the jacks upward so they will contact the ground evenly when the chute is lowered 4 Remove the latch pin that holds the chute lock arm to the log loader chute 5 Pull the lock arm away from the chute and swing it down Secure it to the...

Page 27: ... stabilizer chain 12 Check that the log stabilizer chain allows the stabilizer to move freely and not hinder the log 13 Finally adjust the splitter chute to the required height crank the bracing jacks so they are firmly on the ground but ensure the front lip of the lead in chute is on the ground to avoid catching on logs If required adjust the 3 point hitch so the lead in chute is level with the g...

Page 28: ... require them to be removed 1 Remove the chain sprocket cover nuts from your chain saw Some chain saws feature captive guide bar nuts in the chain sprocket cover On these saws replace the guide bar nuts with bushing spacers 2 2 Thread the two bar mounting studs 3 onto the guide bar studs on your saw 3 Install the universal chain saw adapter plate 1 over the bar mounting studs 01137 2 1 3 4 Fig 26 ...

Page 29: ...ired NOTE Some adjustment may be required to the pivot base depending on the saw length 01139 Fig 28 Draw Latch on Chain Saw Pivot Frame 6 5 Setting Log Stop Guide Cut length is indicated in inches on the top of the slide Pull out the snap lock pin to reposition the indicator Set it at any desired position along the slide Advance the log up to the stop for each cut 01142 Fig 29 Log Stop Guide WP24...

Page 30: ...7 Stopping 1 Stop all work operations 2 Move hydraulic controls powering the wood processor to neutral or off 3 Slow tractor engine speed to idle Allow the engine to operate for a few minutes to cool down 4 Turn off tractor engine 6 8 Emergency Stopping If an emergency occurs 1 Shut off the engine 2 Set all hydraulic controls to neutral Correct emergency situation before restarting engine and resu...

Page 31: ...ope could cause the log to roll resulting in crushing injuries Do not operate on hillsides or when working area is cluttered wet muddy or icy to prevent slipping and tripping Do not winch across a slope Always winch up slope Do not allow anyone not directly involved with winching within 10 ft 3 m of winch or logs during winching operation Keep children away Logs could roll in unpredictable ways Al...

Page 32: ...ttach the 60 1 5 m winch strap to the log then attach the winch rope to the strap Do not attach the winch rope directly to the log A standard log chain can also be used 01214 Fig 31 Winch Strap 4 Pull the winch gear lever back towards you to engage the winch drive 01293 Fig 36 Pull Winch Rope out to Log Operating Instructions WP245 WP275 3 Point Hitch Firewood Processor 32 ...

Page 33: ...table then disengage the winch gear 8 Move the strap to the far end of the log 9 Pull out the winch rope and re attach the winch hook 01295 Fig 33 Reposition Winch Strap to End of Log 10 Engage the winch and pull the log through the log stabilizer up to the Log Stop Guide WARNING Log Stabilizer is heavy Never attempt to push a log by hand through the stabilizer opening The stabilizer could drop su...

Page 34: ... as the saw cuts through it 2 Decrease cutting pressure as you finish the cut 3 Let the cut log roll into the splitting cradle 01290 Fig 37 Cutting the log 6 11 Splitting CAUTION Risk of pinching or crushing hazard Never reach into the splitting cradle to reposition a log Use a log peavey hookaroon or another tool W043 After each cut the log rolls onto the splitting cradle 1 Using the Wedge Height...

Page 35: ... 6 12 Next Log As the first log finishes it will be too short to winch in At this point winch in another log behind the first one and use it to push the first log into the cutting area 1 Make sure the first log in the Wood Processor is stable then release the rope and hook 2 Pull the rope out to the second log 3 Wrap the winch strap around log You may need to roll the log onto the strap using a lo...

Page 36: ...into position for the next cut 4 Make the next cut and let the block roll into the splitting cradle 5 Repeat until complete 6 15 Machine Break In Although there are no operational restrictions on the Wood Processor when used for the first time it is recommended that the following mechanical items be checked After 1 5 hours of operation 1 Check all nuts bolts and other fasteners Tighten to their sp...

Page 37: ...rely attached to the tow unit with a retainer through the 3 point hitch arms Never allow riders on the machine Plan your route to avoid heavy traffic Comply with state and local laws governing safety and transporting of machinery on public roads Do not exceed a safe travel speed Slow down for rough terrain and cornering 01300 Fig 44 Splitter Chute Lynch Pin 01225 Fig 45 Chute lock arm and latch pi...

Page 38: ... next season 1 Remove all wood from the machine 2 Thoroughly clean the machine to remove all dirt mud or debris 3 Inspect all moving parts Remove any entangled material 4 Check the condition of winch rope Replace or adjust as required 5 It is best to store the machine inside If that is not possible cover with a waterproof tarp Removing from Storage When removing this machine from storage the Pre o...

Page 39: ...orming any service or maintenance work Use heavy gloves when handling sharp components Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer cannot be responsible for injuries or damages caused by use of unapproved parts and or accessories A fire extinguisher ...

Page 40: ...ately 4 If fittings will not take grease remove and clean thoroughly Clean lubricant passageway Replace fittings if necessary Location Grease Points Every 50 hours or annually 1 Lower Log Stabilizer Pivot 2 Upper Log Stabilizer Pivot 3 Push Block Slide 4 Winch 5 Wedge Adjustment Arm bushing Fig 48 Grease points 01299 1 5 4 2 3 Service and Maintenance WP245 WP275 3 Point Hitch Firewood Processor 40...

Page 41: ...ours or Annually Reference Item Winch rope condition Check hydraulic hoses fittings frame slide Check that all fasteners are secure Check hydraulic oil level Grease frame slide hinges pivot points Change hydraulic oil filter power pack equipped models See page 42 Clean machine WP245 WP275 3 Point Hitch Firewood Processor Service and Maintenance 41 ...

Page 42: ... the oil 01302 Fig 49 Oil reservoir drain plug 3 Replace the drain plug and fill the reservoir with Dexron III ATF for all operating conditions Dexron VI or Mercon are acceptable substitutes 4 Operate the machine for 1 2 minutes while operating cylinder Recheck oil level Oil level should be approximately 1 25 mm from the top of the tank 5 Check for leaks at the drain Dispose of the old or any spil...

Page 43: ...own the fibers of the synthetic rope weakening it and making it brittle over time Frequent use in mud dirt and sandy conditions can also damage a synthetic rope if it is not properly cleaned and cared for Cleaning Synthetic Rope When dirt and grit become lodged in between the strands of the winch line they cause abrasion to the fibers when the winch line is put under a load Over time this can caus...

Page 44: ...e No pressurized hydraulic oil Oil filter plugged Change filter No pressurized hydraulic oil Low hydraulic oil level top up Not enough pressure Call technician system relief setting may be low Low engine speed Check that choke is off check throttle is set to maximum Control handle doesn t go to neutral after rod is fully retracted Detent set too tight Call technician adjustment required with deten...

Page 45: ...unting Weight 1614 lb 732 kg 1785 lb 810 kg Dimensions Extended L x W x H 220 x 60 x 66 559 cm x 152 cm x 168 cm 244 x 60 x 66 620 cm x 152 cm x 168 cm Dimensions Folded L x W x H 126 x 60 x 79 320 cm x 152 cm x 201 cm 161 x 60 x 79 409 cm x 152 cm x 201 cm Winch Hydraulic Control Valve Operated Winch Rope Length 50 15 2 m Winch Rope Diameter 1 4 6 mm Winch Pulling Force 1550 lb 703 kg Discharge C...

Page 46: ...d by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 9 16 60 95 115 155 165 220 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 345 630 850 970 1320 Me...

Page 47: ...values shown If a torque wrench is not available use the FFFT Flats From Finger Tight method Hydraulic Fitting Torque Tube Size OD Hex Size Across Flats Torque value Flats From Finger Tight Inches Inches lbf ft N m Flats Turns 3 16 7 16 6 8 2 1 6 1 4 9 16 11 12 15 17 2 1 6 5 16 5 8 14 16 19 22 2 1 6 3 8 11 16 20 22 27 30 1 1 4 1 6 1 2 7 8 44 48 59 65 1 1 6 5 8 1 50 58 68 79 1 1 6 3 4 1 1 4 79 88 1...

Page 48: ... saw keeping it off the ground and out of the way 6 Way Wedge Boost your productivity and make quick work out of chunks by splitting into six pieces at once Log Peavey 48 1 2 m Helps to move those heavy log timbers into position and through the Wood Processor Accessories WP245 WP275 3 Point Hitch Firewood Processor 48 ...

Page 49: ...t cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of profits 4 Damages resul ng from Misuse negligence accident the or fire Use of improper or insufficient fuel fluids or lubricants Use of parts or a ermarket accessories other than genuine Wallenstein parts Modifica ons altera on tampering or imprope...

Page 50: ... Serial number 5 Machine Set up Attaching Saw to Chain Saw Holder 28 Setting Log Stop Guide 29 Maintenance Decals 6 Maintenance Schedule 41 O Operating Instructions 25 Attaching Chain Saw to Holder 28 Cutting 34 Emergency Stopping 30 Last Log 36 Machine Break In 36 Machine Set Up 26 27 Next Log 35 Operating Safety 25 Pre Operation Checks 25 Setting Log Stop Guide 29 Splitting 34 Starting 30 Stoppi...

Page 51: ...e Height Lever 20 Starting 30 Stopping 30 Storage 38 Placing Wood Processor in Storage 38 Removing From Storage 38 Synthetic Rope Cleaning 43 Synthetic Rope Replacement 43 T Transporting 37 Troubleshooting 44 W Warranty 49 Wedge 20 48 Winch 18 Winch equipped Models Cleaning Synthetic Rope 43 Winch Gear Lever 19 Winching 31 Winch Rope Inspection 43 Winch Safety 9 ...

Page 52: ...www wallensteinequipment com ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands