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40ea manual

- 1 -

Technical information

 - Technical information 

1

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1

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Conformity

 - Conformity with ecodirective 

3

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3

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Heater operation

 - Heater operation 

3

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3

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Installation

 - Things to note during installation 

4

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4

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Installation

 - Water connections 

5

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5

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Installation

 - Hot water ducting 

6

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6

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Installation

 - Flue gas connections 

8

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8

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Installation

 - Electrical connections 

9

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9

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Installation

 - Electrical connections of the device 

9

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9

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Installation

 - Remote control 4431 

14

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14

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Control panel Classic

 - Operations 

22

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22

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Safety distances

 - Safety distances 

24

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24

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Installation

 - Instructions for wall lead-through installation 

24

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24

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Wall lead-through section view

 - Wall lead-through section view 

26

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26

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Installation

 - Instructions for attachment to the flue 

26

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26

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Teg

 - Teg installation 

28

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28

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Installation

 - Heater fuel connections 

31

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31

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Installation

 - Connection to a separate tank 

34

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34

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Installation

 - Bleeding and filling system with coolant 

34

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35

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Warranty terms

 - Warranty terms 

39

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39

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Back cover

 - Wallas - 40EA 

40

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40

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Summary of Contents for 40ea

Page 1: ...ions of the device 9 9 Installation Remote control 4431 14 14 Control panel Classic Operations 22 22 Safety distances Safety distances 24 24 Installation Instructions for wall lead through installatio...

Page 2: ...40ea manual 1 Technical information Fuel HVO B7 B10 XTL oils Operating voltage 12V DC Consumption 0 16 0 4 l h Heating power 1600 4000 W...

Page 3: ...ory Power consumption 0 2 0 4 A when ignited ca 4 5 min 8 A Measurements 730x440x240 mm Weight ca 25 0 kg Max permissible length of the flue gas pipe 3 m 6 m insulated Max permissible length of the fu...

Page 4: ...40ea manual 3 Conformity with ecodirective Wallas 40EA conforms with ecodirective...

Page 5: ...automatically The heat sensor in the heater detects the flame s heat and lights the red LED to signal that the device has started All functions are controlled electronically The fuel pump and combusti...

Page 6: ...onnections easy to open and disconnect The device does not need to be detached to clean the burner The heater should be installed on the level The inclination must not exceed 5 While the device should...

Page 7: ...e of the system 0 5 bar To prevent corrosion the hot water system has to contain enough antifreeze coolant liquid following the manufacturers recommendations To prevent freezing hot water system has t...

Page 8: ...e system like in this example the heating mat with additional pump can be in another room than others so when additional pump is on more heat goes through boiler and the mat with additional pump When...

Page 9: ...cs Exhaust head 4004 2 pcs Covering plate 360x360 8 pcs Fastening screw 4 5x15 4 pcs Fastening screw 4 5x25 Mounting kit 4880 0 5 m Exhaust pipe 4845 0 5 m Insulating channel 4012 2 pcs Insulation man...

Page 10: ...ctly under normal operating conditions Insulate unused cable ends The device uses 12 V nominal direct current voltage To minimize current losses make the power cable as short as possible and avoid joi...

Page 11: ...40ea manual 10 Electrical connections of the device...

Page 12: ...40ea manual 11...

Page 13: ...40ea manual 12...

Page 14: ...fore connecting the device Without the battery the voltage reducer will not be enough on its own as it cannot generate the large amount of current the glow plug requires After the 12 V battery the con...

Page 15: ...llation of device Remote control 4431 Introduction The remote starter 4430 The remote starter is intended for communicating data through a GPRS network The unit is intended for remote controlling of h...

Page 16: ...e LED lights of the remote starter Green light means good signal red lights means poor signal and if there is no signal the light is off The LED light flashes once every ca 7 seconds If a text command...

Page 17: ...On web page remote wallas fi check that the SIM card operator is included in the tested operator list 3 Check that the PIN code request of the SIM card is disabled If necessary disable it 4 Install th...

Page 18: ...s for the ON OFF function The setting can vary but they are explained in this section Note that one text message can contain a combination of several commands General preconditions for sending a text...

Page 19: ...40ea manual 18 Turn the heater of by sending 1234 R10...

Page 20: ...o update the S4 data Therefore it is recommended that the ON OFF OFF TEMPERATURE com mands are sent separately with an interval of at least 15 seconds S status This command provides an overview of the...

Page 21: ...accumulator charge Check the GSM signal Check the aerial connection The green LED flashes with short intervals Check whether the SIM card is in place Check if the PIN code has been disabled Check whe...

Page 22: ...40ea manual 21 Connect the unit to the power source and keep the button down for at least 10 seconds Release the button The factory settings have now been restored The unit is now ready for use...

Page 23: ...bustion indication led s Blinking logic No error Init Off LED off CoolDown PauseCoolDown Rampdown PauseRampDown LED blinking slowly 1 0 s on 1 0 s off Pause mode LED blinking gently and smoothly like...

Page 24: ...lid reading 4 blinks Other temperature sensor Air temp sensor invalid reading missing Water temp sensor invalid reading missing Room temp sensor invalid reading missing 5 blinks Ventilation fan Missin...

Page 25: ...device so that the space can be kept clean and free of dust litter and other unwanted objects The openings for the air intake in the lower section of the device s casing must be unobstructed There mu...

Page 26: ...found in the heater accessory bag The exhaust pipe cannot be tightened sufficiently by any other fastening than a pipe clamp 11 which must be tightened sufficiently to lock the pipe in place 14 Place...

Page 27: ...40ea manual 26 Wall lead through section view...

Page 28: ...The device is ready for use after you connect the power cord and the fuel hose Note If you choose to lead in the combustion air from under the floor ensure there is sufficient ventilation in the foun...

Page 29: ...8 Teg installation Teg element is attatched to heaters exhaust and it converts the exhaust heat to electricity and it load s the systems batteries when heater is on Teg is flush mounted to a wall behi...

Page 30: ...40ea manual 29 Measurements for the hole are 516x328mm...

Page 31: ...40ea manual 30 Electrical connections Heater mains are connected to a load connectors battery is connected to batt...

Page 32: ...40ea manual 31 Heater fuel connections Suitable fuels Wallas Marin recommends to use 100 HVO Diesels...

Page 33: ...e material for the fuel hose pipe the fuel filter and the hose clamps The inner diameter of a new replacement hose must be equal to the inner diameter of the plastic hose Copper pipe and metal filters...

Page 34: ...2 The fuel tank can be placed in the base housing 4031 or outside it for exam ple in the foundations of the house or a suitable protective box Protect the tank and the fuel hose from direct sunlight...

Page 35: ...0 x 300 x 130 mm 2024 Accessory 10 l 380 x 195 x 210 mm 2027 Accessory 33 l 500 x 235 x 355 mm 4030 Accessory 130 l 800 x 400 x 600 mm 4130 Accessory The fuel connections must be tightened firmly so a...

Page 36: ...there will be airlocks Filling from the lowest point takes most of the air out from the system so this makes bleeding much easier If there is air in the ducting heater does not work correctly Premix e...

Page 37: ...40ea manual 36 2 Connect drill pump to the free end of t branch and close one line with hose pinching pliers...

Page 38: ...40ea manual 37 3 Pump coolant through the drill pump untill header tank starts filling 4 Relocate pinching pliers to the another line and start pumping coolant until it reaches the header tank...

Page 39: ...40ea manual 38 5 Unplug the drill pump s hose and plug T branch...

Page 40: ...for warranty service description of the problem a description of where and how the device was installed photographs of the installation may help product type and serial number place and date of purcha...

Page 41: ...n pid tet n Vi beh ller r tten att g ra ndringar We reserve the right to changes nderungen vorbehalten Nous nous r servons le droit de faire des changements Wij behouden ons het recht voor deze te wij...

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