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Wacker Neuson RT82-SC3, Operator'S Manual

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Wacker Neuson RT82-SC3 Operator'S Manual Download Page 92

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92

General Maintenance

RT / RTx

7

General Maintenance

7.1

Periodic Maintenance Schedule

The table below lists basic machine maintenance. Tasks designated with check 
marks 

 may be performed by the operator. Tasks designated with square bullet 

points 

 require special training and equipment.

  

1

 Change after the first 100 hours of operation.

  

Roller

Daily

before 

starting

Every

100

hours

Every 

500

hours 

or 1 year

Every

1000

hours 

or 2 years

Check for loose or missing fasteners. 
Replace as needed.

Check hydraulic oil.  Fill to correct level.

Clean control box / transmitter.

Verify that receiving eyes blink rapidly when 
approached by the operator.

Grease articulated joint.

Grease steering cylinder.

Change hydraulic system return line filter.

1

Change hydraulic fluid.

Summary of Contents for RT82-SC3

Page 1: ...Operator s Manual Trench Roller RT82 SC3 RTx SC3 Type RT82 SC3 RTx SC3 Document 5200023365 Date 0818 Revision 09 Language EN 5 2 0 0 0 2 3 3 6 5...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...NG Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warning...

Page 4: ...CALIFORNIA Proposition 65 Warning wc_tx004643en fm 4 Notes...

Page 5: ...and serial number is attached to this machine The location of the nameplate is shown above Serial number S N For future reference record the serial number in the space provided below You will need th...

Page 6: ...hines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the right to change any portion of this information without not...

Page 7: ...euson service center according to written instructions published by Wacker Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attac...

Page 8: ...Foreword RT RTx 8 wc_tx003861gb_FM10 fm...

Page 9: ...EX VIII Notified Body Lloyds Register Verification Limited Notified Body No 0038 71 Fenchurch Street London EC3M 4BS United Kingdom Directives and Standards We hereby declare that this product meets a...

Page 10: ......

Page 11: ...oyds Register Verification Limited Notified Body No 0038 71 Fenchurch Street London EC3M 4BS United Kingdom Directives and Standards We hereby declare that this product meets and complies with the rel...

Page 12: ......

Page 13: ...ions 26 2 2 Label Meanings 28 3 Lifting and Transporting 37 3 1 Articulated Joint Locking Bar 37 3 2 Lifting the Machine 38 3 3 Tying Down and Transporting the Machine 39 4 Operation 41 4 1 Preparing...

Page 14: ...gine Control Module ECM Diagnostics 73 5 1 Overview of the ECM and the Diagnostic Tool 73 5 2 ECM Stages of Engine Start Up 74 5 3 ECM Monitoring of Solenoids Kohler Engine Only 75 5 4 ECM Monitoring...

Page 15: ...m Kohler Engine Only 103 7 13 Storage 104 7 14 Long Term Storage 105 7 15 Machine Disposal Decommissioning 106 8 Engine Maintenance KOHLER 107 9 Engine Maintenance Kubota D902 Diesel 112 10 Troublesho...

Page 16: ...cal Schematic Complete Kubota 162 14 12 Electrical Schematic Components Kubota 163 14 13 Electrical Schematic Section A Kubota 164 14 14 Electrical Schematic Components Kubota 165 14 15 Electrical Sch...

Page 17: ...ntial personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or seri...

Page 18: ...use is not covered under warranty The following are some examples of misuse Using the machine as a ladder support or work surface Using the machine to carry or transport passengers or equipment Using...

Page 19: ...plication area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and personnel in the application area job site...

Page 20: ...and that there is no danger of the roller sliding falling or tipping Position yourself safely when operating machine in reverse or on hills Leave enough space between yourself and the machine so you w...

Page 21: ...te the machine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain a...

Page 22: ...hile it is running Never use gasoline or other types of fuels or flammable solvents to clean the machine Fumes from fuels and solvents can become explosive Personal protective equipment PPE Wear the f...

Page 23: ...re starting Do not use the machine in areas with risk of explosion or fire Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated ar...

Page 24: ...top the engine immediately if a hydraulic leak is detected After servicing the hydraulics make sure all components are reconnected to the proper fittings Failure to do so may result in damage to the m...

Page 25: ...wc_si000902gb_FM10 fm 25 RT RTx Safety Information Notes...

Page 26: ...wc_si000903gb_FM10 fm 26 Labels RT RTx 2 Labels 2 1 Label Locations wc_gr012206 Kubota A B C D J K P S Y Z T AA CC E N X EE FF GG...

Page 27: ...wc_si000903gb_FM10 fm 27 RT RTx Labels wc_gr012207 AVERTISSEMENT AVERTISSEMENT WARNING WARNING ADVERTENCIA ADVERTENCIA WARNUNG WARNUNG F G H M O Q R T U V W T BB DD V M HH...

Page 28: ...A WARNING Pressurized contents Do not open when hot B WARNING Hot surface C WARNING Pinch point D Hydraulic oil reservoir fill 110164 110164 ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT WARNING...

Page 29: ...UAL BEFORE OPERATING THIS MACHINE FAILURE TO DO SO INCREASES THE RISK OF INJURY TO TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS YOURSELF OR OTHERS LEA Y ENTIENDA EL MANUAL DE OPERACION...

Page 30: ...m 2 C EST POSSIBLE QUE LA MACHINE RECOIT LES SIGNAUX 2 C EST POSSIBLE QUE LA MACHINE RECOIT LES SIGNAUX PERDUS SI UTILISEE DANS LE VOISINAGE DES OBJECTS PERDUS SI UTILISEE DANS LE VOISINAGE DES OBJECT...

Page 31: ...ifting point O This machine may be covered by one or more patents P Torque battery hold down nuts to 3 5 Nm 2 5 ft lbs max 114891 114891 AVERTISSEMENT AVERTISSEMENT WARNING WARNING ADVERTENCIA ADVERTE...

Page 32: ...CKER APRES VENTE WACKER 176194 176194 AVIS AVIS AVISO AVISO NOTICE NOTICE SI LA MAQUINA LLEGARA A VOLCAR ES POSIBLE QUE ACEITE LUBRICANTE DEL SI LA MAQUINA LLEGARA A VOLCAR ES POSIBLE QUE ACEITE LUBRI...

Page 33: ...g The roller will respond to remote signals when the light is flashing U Hydraulic oil drain V Channel labels Mark the operating channel on both the transmitter and roller Replace original label with...

Page 34: ...c oil reservoir fill Z DANGER Asphyxiation hazard Engines emit carbon monoxide Do not run the machine indoors or in an enclosed area unless adequate ventilation through such items as exhaust fans or h...

Page 35: ...way from the battery Wear eye protection Keep away from children Battery acid is poisonous and corrosive Read the Operator s Manual Explosion hazard Dispose of waste batteries in accordance with local...

Page 36: ...anada ICES 002 Compliance Label CAN ICES 2 NMB 2 HH California Proposition 65 Warning Cancer and Reproductive Harm www P65Warnings ca gov 5200022185 20A 20A ECU 5A Cancer and Reproductive Harm www P65...

Page 37: ...rovided to lock the articulated joint and prevent the two machine halves from swinging together When lifting or jacking up the machine secure the articulated joint with the bar as shown Hold bar in po...

Page 38: ...achine using the articulated joint locking bar a 2 Attach the lifting devices and equipment to the lifting eye Do not attach lifting devices to any other part of the machine 3 Lift the machine a small...

Page 39: ...achine See Technical Data for dimensions and operating weight 2 Lock the front and rear halves of the machine using the articulated joint locking bar a 3 Place chocks b in front of and behind each dru...

Page 40: ...wc_tx003862gb_FM10 fm 40 Lifting and Transporting RT RTx Notes...

Page 41: ...for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 3 Take inventory of all items included with the machine and verify that a...

Page 42: ...wc_tx003863gb_FM10 fm 42 Operation RT RTx 4 2 Control and Component Locations Kohler wc_gr012208 w a b c f g bb h s t u v u x y z m n o q k r aa d e p j cc...

Page 43: ...older e Drive pump u System fuse 20A f Radiator v Self resetting circuit breaker 50A g Articulated joint locking bar w Charge cord service box receptacle h Hydraulic tank x Oil pressure switch j Fuel...

Page 44: ...wc_tx003863gb_FM10 fm 44 Operation RT RTx 4 4 Control and Component Locations Kubota wc_gr012425 a b c f g aa h s t u w x y m n o q k r z d e p j v bb...

Page 45: ...r drive pump s Engine Control Module ECM e Stop solenoid t Manual holder f Radiator u Fuses relays g Articulated joint locking bar v Charge cord service box receptacle h Hydraulic tank w Oil pressure...

Page 46: ...eyes This system provides wireless line of sight operation up to 20 meters 65 feet It uses a hand held transmitter to transmit signals to the receiving eyes on the machine to control machine operatio...

Page 47: ...n position To close 3 Position cover over the compartment near the closed position 4 Being careful not to pinch fingers or hands release cover and allow weight of cover to engage latch 4 8 Accessing t...

Page 48: ...ng light illuminates while operating the machine in a narrow trench or other confined area drive machine into a safer area as soon as possible to avoid stranding it in a hazardous or inaccessible loca...

Page 49: ...such a condition j Keyswitch Turning the keyswitch to the ON I position supplies 12VDC power to the machine The green power on indicator k illuminates indicating power is on The keyswitch has an auto...

Page 50: ...transmitter battery recharges while the engine is running b Infra red emitting diodes The diodes located on all sides of the transmitter are used to transmit the coded infra red signal to the receivin...

Page 51: ...nd the machine See topic 4 25 Emergency Shutdown Procedure k LOW vibration pushbutton Pressing this button causes the vibration to come on in the LOW vibration mode l Vibration OFF pushbutton Pressing...

Page 52: ...See Calibrating the Joysticks Red to green to yellow cycling Most recent joystick calibration had an error Machine operation may still be possible depending on amount of usable data available Joystick...

Page 53: ...chine Hardware fault Contact Wacker Neuson Product Support f n Green blinking rapidly or Red steady Joystick or function key error Transmitter unable to control the machine Operating error within a fu...

Page 54: ...or is too close to machine Move farther than two meters 6 feet from machine until amber lights flash slowly Red solid Machine shut down Critical error has occurred such as tip over low oil pressure or...

Page 55: ...operated within 20 meters 65 feet of one another make certain each roller and its accompanying transmitter is set to a different control channel than the other rollers transmitters being used within...

Page 56: ...wc_tx003863gb_FM10 fm 56 Operation RT RTx wc_gr012189 a b c d e f...

Page 57: ...illuminated LEDs the greater the density of the soil When the number of illuminated LEDs stops increasing no more compaction is obtainable The maximum number of illuminated LEDs will vary greatly depe...

Page 58: ...tarting key is set to the OFF position However if the starting key remains in the ON position when the engine is not running the LED display will draw current from the battery Testing Test the Compate...

Page 59: ...gh the receiving eyes on the machine can receive signals from any direction the switches on the transmitter are positioned so that they correspond to the movements of the machine with the operator sta...

Page 60: ...harge the operating range may decrease If the machine moves out of range the amber lights on the machine will stop blinking and come on continuously The machine will immediately stop moving and vibrat...

Page 61: ...ults Description The decoder has built in diagnostics that continuously check for a faulty signal transmitted from the receiving eyes to the decoder If a faulty signal is detected the decoder stops ma...

Page 62: ...ing machine is more likely to tip or fall over while making turns or changing direction Reduce travel speed before turning the machine Drum overhang The machine can tip suddenly if more than half of t...

Page 63: ...e rollover does occur care must be taken to prevent damage to the engine If the machine has rolled over oil from the engine crankcase can flow into the combustion chamber which can severely damage the...

Page 64: ...een refueled WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cause severe burns Keep all sources of ignition away from the machine while refueling Do not refuel if the...

Page 65: ...c fluid level Check fuel lines Check air cleaner Check water level Make sure scraper bars are clean and properly adjusted Clean the transmitter and receiving eyes Check that the articulated joint lock...

Page 66: ...rottle switch a to the low speed idle position 2 Rotate the starting key b clockwise to the ON l position All lights on the display control panel and the light ring c both red and amber will illuminat...

Page 67: ...ature the longer the glow plugs will stay on approximately 30 seconds at 0 C 32 F for Kohler powered machines approximately 5 seconds at 0 C 32 F for Kubota powered machines Note The starter will not...

Page 68: ...ts in the machine turning to the operator s right Operating the machine while standing in front of it is not recommended Operate the machine with the transmitter pointed at the receiving eyes on the m...

Page 69: ...be shut down using the throttle switch alone The throttle switch only changes the engine speed from high speed fast to low speed idle 3 Turn off the SmartControl SC 3 transmitter by pressing the red O...

Page 70: ...ing time 16 hours Operating time after 1 hour charge 8 hours At temperatures below 0 C charging is not possible Operating time decreases at severely cold temperatures 4 27 Replacing the Battery Pack T...

Page 71: ...is no need to run the NiMH battery completely down before recharging The battery can be recharged from any state of discharge with no loss in performance or life Procedure To charge the battery perfor...

Page 72: ...e b and plugged into the port a in the back of the roller Charging time Approximately 2 hours is required to bring the transmitter battery up to full charge This is the most efficient way to use the b...

Page 73: ...he diagnostics are conveyed via alpha numeric codes displayed on three LED displays that are viewable through the plastic case of the ECM These diagnostic program abilities include The ability to view...

Page 74: ...Idle During this state power is applied to the ECM and decoder but the engine is off The ECM is waiting for the start signal to initiate the glow plug cycle 2 Preglow During this state the glow senso...

Page 75: ...mediately after the transmitter is turned on The red LEDs of the light ring will illuminate solid red The engine will not crank Reconnect the wire or replace the fuel solenoid to enable the machine to...

Page 76: ...r harness a to the stop solenoid is disconnected or the stop solenoid is faulty the following results occur The control panel indicators b will flash immediately after the transmitter is turned on The...

Page 77: ...isconnected or the starter solenoid is faulty the following results occur The control panel indicators will flash immediately after the starter pushbutton is pressed The red LEDs of the light ring wil...

Page 78: ...ne Only Use the diagnostic tool to access the diagnostic capabilities of the Engine Control Module ECM To connect the diagnostic tool 1 Shut down the machine 2 Open the engine compartment 3 Remove the...

Page 79: ...ne Only Use the diagnostic tool to access the diagnostic capabilities of the Engine Control Module ECM To connect the diagnostic tool 1 Shut down the machine 2 Open the engine compartment 3 Remove the...

Page 80: ...owing Press and hold button A of the diagnostic tool and turn the key to ON This will set the ECM to the FLASH LED mode or Press and hold both of the buttons of the diagnostic tool and turn the key ON...

Page 81: ...cting the Diagnostic Tool 3 Press and hold button B of the diagnostic tool While holding button B turn the key to the ON position Release button B when the letter d appears on the ECM c The ECM diagno...

Page 82: ...de consists of one set of digits Each includes the letter E and represents the type of error Note Only codes for those errors that have occurred are displayed The error codes are displayed as fixed ch...

Page 83: ...orted fuel solenoid Kohler powered machines only Shorted stop solenoid Kubota powered machines only E18 Shorted throttle hold solenoid E19 Shorted throttle pull relay E20 Shorted glow plug relay coil...

Page 84: ...iagnostic mode of the ECM See section Entering the ECM Diagnostic Mode Note Before proceeding it is important to realize all stored data will be erased 3 While in the diagnostic mode press and hold bo...

Page 85: ...OFF pushbutton to power up the transmitter 2 Press and hold the ON OFF pushbutton for approximately 3 seconds until the operating status indicator illuminates and remains lit Release the ON OFF pushb...

Page 86: ...ystick 7 Move the left right joystick all the way to the right and hold it in place While holding the joystick press and release the ON OFF pushbutton the signal transmission indicator will flash Rele...

Page 87: ...job requirements Requirements Engine stopped machine cool to the touch Metric hand tools sockets wrenches etc Torque wrench Narrow scrapers Loctite 243 or equivalent Procedure Perform the procedure be...

Page 88: ...alled in storage for future use 5 Install the M16 x 25 screws c to the drum in the locations shown Use Loctite 243 or equivalent on the screws and torque them to 210 Nm 155 ft lbs 6 Install the narrow...

Page 89: ...machine cool to the touch Metric hand tools sockets wrenches etc Torque wrench Drum extensions and mounting hardware Wide scrapers and mounting hardware Installing the drum extensions Perform the proc...

Page 90: ...shown in view A below Note As you align the mounting holes make sure the sheep s foot lugs on the drum and drum extension are offset from one another 4 Fasten the drum extension with 3 M16 x 80 screw...

Page 91: ...he previous page 6 Install the wide scraper a using the screws g and washers h from Step 1 Torque the screws to 98 Nm 72 ft lbs 7 Repeat the installation procedure on the rear drum beginning with Step...

Page 92: ...ining and equipment 1 Change after the first 100 hours of operation Roller Daily before starting Every 100 hours Every 500 hours or 1 year Every 1000 hours or 2 years Check for loose or missing fasten...

Page 93: ...ur machine be sure to specify anti wear properties Most hydraulic oil suppliers will provide assistance in finding the correct hydraulic oil for your machine Avoid mixing different brands and grades o...

Page 94: ...not add oil as required through the filter housing on top of hydraulic reservoir Use only clean hydraulic oil Thoroughly clean the top of the filter cover b before removing it from the reservoir Care...

Page 95: ...w filter element Note In the interests of environmental protection place plastic sheeting and a container under the machine to collect the liquid which drains off Dispose of this liquid properly To ch...

Page 96: ...er filter housing take care to note the proper location of all sealing O rings NOTICE To avoid machine damage be extremely careful to avoid dropping anything into the reservoir housing e while the fil...

Page 97: ...t and Steering Cylinders Lubricate top and bottom bearing blocks a and cylinder knuckles b every 100 hours using a hand held grease gun Cylinder knuckles can be accessed through holes on side of machi...

Page 98: ...er contact with water should be kept to a minimum Even a small amount of moisture can cause connections and contacts to corrode Avoid immersing transmitter in water and do not clean using a pressure w...

Page 99: ...rum casting Position the scraper 3 6 mm 1 8 1 4 in from the drum Tighten screws and run machine to check that the scraper does not rub against the drum surface 7 8 Shock Mounts Inspect the drum shock...

Page 100: ...y 1 Place all electrical switches in the OFF position 2 Connect the red positive battery cable to the battery 3 Connect the black negative battery cable to the battery To disconnect the battery 1 Stop...

Page 101: ...uel filter water separator 1 Place a suitable collection container beneath the fuel filter a 2 Loosen the cap b on the bottom of the fuel filter This allows water and sediment to drain through the hol...

Page 102: ...ace a suitable collection container beneath the drain valve 3 Open the drain valve by turning it counterclockwise This will drain the fuel water 4 Close the drain valve when draining is complete Note...

Page 103: ...anually prime the fuel system To prime the fuel system 1 Turn both the key switch on the machine and the on off switch on the control box ON This will open the fuel valve 2 Loosen the bleed screw on t...

Page 104: ...c patterns and congestion If the roller must be parked on an incline chock the drums to prevent any chance of movement If leaving the roller on the job site remove the key and lock the control panel c...

Page 105: ...fuel After completing the procedures listed above fill the fuel tank completely and add a high quality stabilizer to the fuel Choose a stabilizer that includes cleaning agents and additives designed...

Page 106: ...ing to the disposal of construction equipment Preparation Perform the following tasks to prepare the machine for disposal Move the machine to a protected location where it will not pose any safety haz...

Page 107: ...machine Use an engine oil of appropriate viscosity based on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain...

Page 108: ...se Semi Sintetica Base Semi Synth tique Halbsynthetische Basis Base Semi Sintetica Base Semi Sint tica Synthetic Base Base Sintetica Base Synth tique Synthetische Basis Base Sintetica Base Sint tica F...

Page 109: ...o Filtre Air Panneau Sec Remote Air Filter Dry Type Filtro Aria a Distanza a Secco Filtre Air Distance Sec Combust veis Fan Alternator Belt Tension Tensione Cinghia Ventola Alternatore Tension Courroi...

Page 110: ...ance Registro Gioco Valvole R glage Jeu Soupapes Einstallen des Ventilspiels Ajuste da Tolar ncia Registro Juego de V lvulas Apuramento v lvula Injector Cleaning and Adjustment Taratura e Pulizia Inie...

Page 111: ...el Air Filter Massa Filtrante Filtro Aria a Pannello Masse Filtrante de Filtre Air Panneau 10 250 300 500 1000 5000 10000 If you are using oil of a quality lower than the prescribed one then you will...

Page 112: ...at can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting used liquids Wash skin thoroughly...

Page 113: ...g of water jacket radiator interior Replacement of fan belt 20 Every year or every 6 cleanings of air cleaner element Replacement of air cleaner element 19 2 Every 800 hours Check of valve clearance 3...

Page 114: ...98 in 121 mm 4 76 in Z602 E4 D902 E4 Engine oil 50 Hrs Initial 100 Hrs Oil filter cartridge 200 Hrs Z482 E4 D722 E4 Engine oil 50 Hrs Initial 75 Hrs 100 Hrs Oil filter cartridge 150 Hrs 200 Hrs D782 E...

Page 115: ...on on control box or transmitter Repair or replace Inoperative fuel valve solenoids on engine Kohler powered machines only Repair or replace Inoperative stop solenoid on engine Kubota powered machines...

Page 116: ...Inoperative solenoid on travel valve Repair or replace Damaged drive gearcase assembly Repair or replace Loose broken or corroded wire connections inside control panel or transmitter Repair or replace...

Page 117: ...epair or replace Loose broken or corroded wire connections inside control panel or transmitter Repair or replace Damaged steering cylinder Repair or replace Locking bar engaged Disengage locking bar M...

Page 118: ...e 10 Steering bypass valve 3 High speed travel valve 11 Drive valve 4 Exciter central relief valve 12 Steering valve 5 Exciter relief valve 13 Drive front counterbalance valve 6 Drive relief valve 14...

Page 119: ...Kohler Kubota Engine model KDW 1003 D902 Rated power kW hp 14 8 19 8 3 000 rpm1 15 5 20 5 3 000 rpm2 Emission standard category Tier 4 Alternator A V 23 8 16 5 2 600 rpm 40 0 12 0 Engine speed full lo...

Page 120: ...6 66 low Vibration frequency Hz vpm 41 7 2500 Gradeability with vibration 50 Gradeability w o vibration 45 Machine RT82 SC3 RTx SC3 Engine crankcase Kohler powered machines only type L qt SAE 15W40 Cl...

Page 121: ...onment by Equipment for use outdoors The sound pressure level at operator s location LpA 83 db A The guaranteed sound power level LWA 109 db A Because this machine is operated using remote control the...

Page 122: ...wc_td000626gb_FM10 fm 122 Technical Data RT RTx Notes...

Page 123: ...missions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they reac...

Page 124: ...engine equipment assure yourself that such part is warranted by its manufacturer to be equivalent to the parts offered by Wacker Neuson in performance and durability Furthermore if such a replacement...

Page 125: ...manual Wacker Neuson recommends that all receipts covering maintenance on the engine equipment be retained but Wacker Neuson cannot deny warranty coverage solely for the lack of receipts or for the fa...

Page 126: ...must take your Wacker Neuson engine equipment along with proof of original purchase date at your expense to the authorized Wacker Neuson dealer service center during their normal business hours For o...

Page 127: ...sions Control Systems Information and Warranty System Covered Components Air filter system and associated plumbing Before engine intake Air filter Air filter plumbing Exhaust system connected after th...

Page 128: ...Neuson Emission Control Systems The warranty period for this engine equipment begins on the date of sale to the initial purchaser and continues for a period of 2 years or 1500 hours of operation which...

Page 129: ...cknowledgment We wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 201...

Page 130: ...equipment dealer or directly from the manufacturer Keep this safety manual and the manufacturer s manuals with the machine at all times Read and understand all manuals Safety videos and other trainin...

Page 131: ...s Read and understand all safety signs replace damaged signs Practice all usual and customary safe working precautions and remember SAFE OPERATION IS UP TO YOU YOU CAN PREVENT DEATH OR SERIOUS INJURY...

Page 132: ...tained Let others know where you will be working and what time you will be returning In case of an emergency you want others to know where to find you Be Aware Take advantage of training programs offe...

Page 133: ...E Check that others are also wearing appropriate clothing All shields guards air filters access panels and doors must be properly installed before each use Know the rules regarding traffic at your job...

Page 134: ...fore operating lbs kg Know machine capacity and operating characteristics 12 Prepare for Safe Operation Check and Use All Available Safety Devices To protect you and others around you your machine may...

Page 135: ...ody is dangerous and could result in death or serious injury Use caution when checking hydraulic leaks as pressurized hydraulic fluid has enough force to penetrate skin causing serious personal injury...

Page 136: ...k at Ground or Floor Level Inspect the surface over which you will travel Look for holes drop offs and obstacles Look for rough spots or hidden obstacles on surfaces which could cause a collision or l...

Page 137: ...operator s seat only Never attempt to start the engine by shorting across starter terminals The machine may move unexpectedly which could cause serious injury or death to anyone in its path Before st...

Page 138: ...rating the machine under working conditions be certain you can control both the speed and direction of the machine Any loss of control could result in death or serious injury To avoid explosion follow...

Page 139: ...of an overhang or gully The edges could collapse or a slide could occur causing serious injury or death Stay Alert Rough Terrain Can be Hazardous Be alert to obstacles and excessively rough terrain B...

Page 140: ...ilroad tracks If obstacles are unavoidable reduce speed and cross at an angle Use caution stay safely away from bank or excavation edge Operate perpendicular to banks stay back from the edge Operate S...

Page 141: ...for transport Use tie down points as marked on the machine by the manufacturer Follow the manufacturer s instructions in the operator s manual for tying down Cover or remove rear facing SMV sign on t...

Page 142: ...oller if you are thoroughly familiar with the manufacturer s operating instructions If you have any questions or uncertainty consult the manufacturer or dealer before attempting to operate it Always f...

Page 143: ...hem immediately Travel with the blade as low as possible Maintain good operator visibility Keep all mesh and windows free of accumulated materials When parking the machine always lower the blade 30 Sh...

Page 144: ...to protect yourself Do not take chances Maintain equipment Perform Maintenance Safely Perform Maintenance Safely 32 Perform Maintenance Safely WARNING Avoid death or serious injury from entanglement...

Page 145: ...mponents with approved locking devices before working underneath them Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassemblin...

Page 146: ...m Maintenance Safely 36 Ulra Low Sulfur Diesel ULSD Hazard WARNING Ultra Low Sulfur Diesel ULSD poses a greater static ignition hazard than earlier diesel formulations Avoid death or serious injury fr...

Page 147: ...body Do not operate in explosive flammable atmosphere Perform Maintenance Safely 38 Electrical System Hazards Light Bulbs and Illumination Some machines are equipped with High Intensity Discharge HID...

Page 148: ...en disconnecting cables remove the cables in reverse order of connection e g final connection first Toxic Chemical Disposal For the safety of others and the environment consult with your operator s ma...

Page 149: ...ons Do not remove the ROPS FOPS except for service Reinstall them correctly before allowing the machine back into service Do not modify ROPS FOPS in any manner Unauthorized modifications such as weldi...

Page 150: ...uations Our objective is to help you develop establish and maintain good safety habits to make operating a roller compactor easier and safer for you Final Word to the User Many pictorials in this safe...

Page 151: ...RT RTx Schematics wc_tx003865gb_FM10 fm 151 14 Schematics Notes...

Page 152: ...S AMBER LIGHT RING FRONT 39 GN BR 38 GN TN 106 BR LIGHTS RED 2 2 1 1 NOT USED 4 4 3 3 GROUND DEUTSCH 4pf BLACK DT06 4S P012 54 RD 12 VDC A A RECEIVING EYE FRONT 55 BK SIGNAL B B DEUTSCH 3pf BLACK DT06...

Page 153: ...odule ECM 15 Charge port 16 Key switch 17 Throttle switch 18 Module display 19 Hydraulic valve ground 20 Module decoder 21 Plug trailer 22 Hydraulic valves 23 Receiving eye rear 24 Light ring rear 25...

Page 154: ...LE IN KEY SWITCH IN WH A C BK B 34 PK BR 33 TN WH 33 TN WH 32 PK WH 34 PK BR 13 PK 14 AWG C A B C A B 105 BR 23 TN WH 34 PK BR 15 GN LB 38 GN TN DIAGNOSTIC BYPASS WNC P N 5000161278 DEUTSCH 3pm DT04 3...

Page 155: ...ut Light roll over out Light air filter out Light water temperature out Light coolant level out Hour meter enable out Throttle pull out Throttle hold out Solenoid starter out Glow plugs out Fuel solen...

Page 156: ...1 SH 109 BR CONNECTORS DIN 43650 1 1 BK 2 1 2 2 1 2 2 1 BK BK 2 BK BK 1 BK 2 1 2 1 2 BK 1 BK 2 BK 1 BK PLUG TRAILER CABLE CABLE CABLE CABLE DEUTSCH 12pf GREEN DT06 12SC CE04 W SHRINK BOOT STEERING LEF...

Page 157: ...ound receiving eye rear Data receiving eye rear Reverse Forward Ground Steering left Steering right Ground Vibration high Vibration low Ground High speed Brake Ground Ground 12 VDC output 21 Plug trai...

Page 158: ...2 DEUTSCH 2p DT SERIES 26 WH 32 PK WH VOLTAGE REGULATOR L TO GROUND WHEN CHARGING FAULT 1 2 G G YL 14 AWG YL 14 AWG 1 1 C RED 2 2 L 10 BK 14 AWG STARTER AMP 1pf 3 520820 2 ST 2 1 B M8 25 RD PK 14 AWG...

Page 159: ...lt 5 Starter 6 Engine ground 7 Internal alternator 8 Relay glow plugs 9 Relay throttle pull 10 Relay Power decoder 11 Fuse decoder display 12 Circuit breaker 33 Terminal ring 34 Engine glow plugs Wire...

Page 160: ...A B C D 24 RD YL METRIPACK 280 4pf 1205 2856 13 PK 14 AWG 1 2 1 2 18 PK BK 36 PK GY CARLINGSWITCH 10pf VC1 01 SWITCH KEY WNC P N 5000150115 SWITCH THROTTLE WNC P N 5000150110 HYDRAULIC VALVE GROUND 3...

Page 161: ...Throttle switch 18 Module display Not used Not used Alternator lamp in Switched power on in Oil pressure lamp in Glow plug lamp in Roll over lamp in Air filter lamp in Water temperature lamp in Low c...

Page 162: ...tics RT RTx 162 wc_tx003865gb_FM10 fm 14 11 Electrical Schematic Complete Kubota 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 15 A B D C 5200018040_03 M...

Page 163: ...ternator 16 20A fuse decoder display 17 20A fuse engine control module ECM 18 Battery 19 Charge port 20 Key switch 21 Throttle switch 22 Module display 23 Module decoder 24 Plug trailer 25 Hydraulic v...

Page 164: ...Schematics RT RTx 164 wc_tx003865gb_FM10 fm 14 13 Electrical Schematic Section A Kubota 5200018040_03_A B C MIDDLE 1 2 3 28 29 30 31 32 33 34 35 A...

Page 165: ...ver out Light air filter out Light water temperature out Light coolant level out Hour meter enable out Solenoid throttle pull out Solenoid throttle hold out Solenoid starter out Glow plugs out Solenoi...

Page 166: ...Schematics RT RTx 166 wc_tx003865gb_FM10 fm 14 15 Electrical Schematic Section B Kubota B A D 23 24 25 26 27 5200018040_03_B...

Page 167: ...nd receiving eye rear Data receiving eye rear Reverse Forward Ground Steering left Steering right Ground Vibration high Vibration low Ground High speed Brake Ground 24 Plug trailer Ground 12 VDC input...

Page 168: ...Schematics RT RTx 168 wc_tx003865gb_FM10 fm 14 17 Electrical Schematic Section C Kubota C 4 5 6 7 8 9 10 11 12 13 14 16 17 15 5200018040_03_C D A...

Page 169: ...e pull 9 50A fuse glow plugs throttle and alternator 10 50A fuse stop solenoid 11 Terminal ring 12 Engine glow plugs 13 Stop solenoid 14 Relay power decoder 15 5A fuse alternator 16 20A fuse decoder d...

Page 170: ...Schematics RT RTx 170 wc_tx003865gb_FM10 fm 14 19 Electrical Schematic Section D Kubota 18 19 20 21 22 5200018040_03_D B C D...

Page 171: ...ttle switch 22 Module display Not used Not used Alternator lamp in Switched power on in Oil pressure lamp in Glow plug lamp in Roll over lamp in Air filter lamp in Water temperature lamp in Low coolan...

Page 172: ...Tx 172 wc_tx003865gb_FM10 fm 14 21 Electrical Schematic Compatec Compaction Display if equipped 8 9 1 4 2 3 7 6 5 12VDC INPUT GROUND 12VDC OUTPUT GROUND WH BK 2 2 1 1 BK WH PLUG TRAILER 5100018535 03...

Page 173: ...Ignition battery plus UB Power supply display US D Control line display OC Signal ground display SG3 Power supply sensor US1 Input sensor AE1 Signal ground sensor SG1 RS232 interface TxD RS232 interf...

Page 174: ...ic 1 wc_gr007273 TF T G DP 1000 PSI 69 bar b a b a a b A B A B B A G EP EP ER EF EM EP 6 GPM DP 6 GPM EM DP SR SL 125 DM DM B 3000 PSI 207 bar 4000 PSI 276 bar 3500 PSI 241 bar 90 PSI 6 bar 7 10 6 24...

Page 175: ...ce valve 4 Drive pump 17 Drive reverse counterbalance valve 5 Exciter pump 18 Travel valve 6 Rear exciter motor 19 Steering bypass valve 7 Front exciter motor 20 Pressure bypass valve 8 Exciter vibrat...

Page 176: ...SE AP HOSE AA REAR DRIVE HOSE AH HOSE AF HOSE AF HOSE AU DF DR MOTOR 306 CC REV DFCBV 2000 PSI DRCBV 2000 PSI HOSE AD SR DP FRONT DRIVE MOTOR 306 CC REV OR1 2 7 MM OR2 0 8 MM SV DV B SL SRV 1000 PSI B...

Page 177: ...low valve 4 Drive pump 17 Exciter central relief valve 5 Front drive motor 18 Exciter relief valve 6 Rear drive motor 19 Drive relief valve 7 Drive front counterbalance valve 20 Steering relief valve...

Page 178: ......

Page 179: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

Page 180: ......

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