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SDB 412 and FF 424

User’s Manual

Copyright © 2013 E.H. Wachs. All rights reserved.

This manual may not be reproduced in whole or in part

without the written consent of E.H. Wachs.

E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL  60069
www.ehwachs.com

E.H. Wachs Part No. 66-MAN-01
Rev. A, March 2013

Summary of Contents for FF 424

Page 1: ...3 E H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com...

Page 2: ......

Page 3: ...Throughout this manual refer to this column for warnings cautions and notices with supplementary information This manual is organized to help you quickly find the infor mation you need Each chapter de...

Page 4: ...es a potentially hazardous situa tion that could result in minor or moderate injury A CAUTION alert with the damage alert symbol indi cates a situation that will result in damage to the equipment An I...

Page 5: ...com Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary When a manual is revised we will update the revision history on the title...

Page 6: ...SDB 412 and FF 424 4 Part No 66 MAN 01 Rev A E H Wachs...

Page 7: ...injury hazard READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bolts...

Page 8: ...and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Safety Symbols This icon is displayed with any safety alert t...

Page 9: ...esonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupatio...

Page 10: ...MITED BY MACHINE 89 DB A SAFETY LABELS The following safety labels are on the SDB 412 If the stick ers are damaged or missing replace them immediately See Ordering Information at the end of this manua...

Page 11: ...on the air motor Part number 90 401 02 Figure 2 4 The eye injury warning label is on the hydraulic drive Part number 90 401 01 Figure 2 5 The hydraulic pressure limit label is on the hydraulic motor P...

Page 12: ...SDB 412 and FF 424 10 Part No 66 MAN 01 Rev A E H Wachs...

Page 13: ...URE THE CUTTING TOOL IS SEATED PROPERLY AND TIGHTENED AS WELL 5 BE SURE THAT THE WORKPIECE IS WITH IN THE MACHINES OPERATIONAL CAPACITY SECTION II B SAFETY INSTRUCTIONS MACHINE NOISE LEVELS NOTE NOISE...

Page 14: ...ractical Max depth of penetration into pipe should be 3 4 19mm from the machine ward end of the legs to the edge of pipe Fig 2 4 Mount the mandrel into the pipe by tightening the draw bar nut to 90 ft...

Page 15: ...n dry 90 psi air supply to the machine It is recommended to use an Air Treatment Device in the air line to filter air and lubricate the motor Fig 7 NOTE Use 90 psi max air pressure Higher air pressure...

Page 16: ...ast tool bit to install is the l D deburring tool It should be placed into the slot opposite the beveling tool This tool may also require some adjustment NOTE If only two tools are to be used place th...

Page 17: ...1 1 4 shcs securing the rotating tool holder plate Fig 1 2 Remove the rotating tool holder plate part 66 005 00 from the machine body by lifting it from the two dowel pins pressed into the rotating he...

Page 18: ...when the tool begins to vibrate during a cut Excessive tool chatter can cause poor quality surface finishes Chatter can be caused by any one of a number of variables inherent in a portable machine of...

Page 19: ...e pipe face and tighten the mandrel The legs should be at the origi nal set up location If the pipe end is square the align ment fixture will square the mandrel shaft to the pipe 5 If additional cente...

Page 20: ...eplace and secure air motor After every ten hours of operation inspect the mandrel guide bushing for wear Replace as necessary NOTE Excessive chatter may indicate a worn mandrel guide bushing After 40...

Page 21: ...CARDBIDE STANDARD J PREP 56 708 01 56 708 02 56 709 01 56 709 02 56 709 03 56 709 04 REPLACEMENT TOOL HOLDER 56 711 01 56 712 01 56 711 02 56 712 02 56 701 01 56 701 01 56 703 00 56 704 00 56 706 00 5...

Page 22: ...BELT CUTTING RANGE T15 HSS COATED TYPE PART NUMBER DESCRIPTION MAXIMUM WALL FACING FACING 37 5O BEVELING 37 5O BEVELING 10O I D Deburring 10O I D Deburring 20O J Bevel 20O J Bevel Small 4 1 Taper cou...

Page 23: ...ated Screw Keg Design Extensions Required Pipe I D Range NONE 66 085 01 66 085 02 66 085 04 66 085 03 66 085 05 66 085 06 66 085 08 66 085 07 NEW LEG DESIGN OCTOBER 1992 3 78 4 90 4 67 5 83 5 67 6 83...

Page 24: ...22...

Page 25: ...MODULE TRIP RING AND TRIPS LIFTING HANDLE AXIAL INFEED HANDLES TOOL HOLDER SLOT TOOL BIT HIGH LOW RANGE MACHINE LOCKING SCREWS AXIAL INFEED INDICE DIAL STARWHEEL AIR MOTOR AIR INLET ADJUSTABLE SPEED...

Page 26: ...feed nut housing and fasteners Replace and secure air motor After every ten hours of operations inspect the man drel guide bushing for wear Replace as necessary NOTE Excessive chatter may indicate a w...

Page 27: ...evel with 6 trips engaged the fastest tool feed setting the operator must withdraw the cutting tool 0181 each time the cutting tool completes a revolu tion This distance is represented by 018 18 thous...

Page 28: ...1 36 12 08 12 80 66 093 07 66 093 08 66 093 09 66 093 10 66 093 11 66 093 12 66 093 13 66 093 14 66 093 15 66 093 16 4 500 4 860 5 220 5 580 5 940 6 300 6 660 7 020 7 380 7 740 66 094 07 66 094 08 66...

Page 29: ...ange SECTION VIII FF 424 CONSUMABLE SELECTION GRAPHS NEW LEG DESIGN OCTOBER 1992 Captivated Screw Leg Design NONE 66 085 01 66 085 02 66 085 03 66 085 04 66 085 05 66 085 06 66 085 07 66 085 08 3 78 4...

Page 30: ...D pipe ortube 1 50 38 1 mm Facing 56 701 01 X For high range O D pipe or tube 1 50 38 1 mm 37 5 Beveling 56 700 01 X For high range O D pipe or tube 1 50 38 1 mm 37 5 Beveling 56 700 02 X For low rang...

Page 31: ...00 adaptor or the 66 092 00 adaptor onto the mandrel head 4 Select extension leg set required Refer to the l D range chart decal provided on the leg extension box or on page 13 in this manual 3 Mount...

Page 32: ...the mandrel keyway slots When the slots are at the nine o clock and three o clock position the flange facer motor position can be placed at the six o clock or twelve o clock location Position the man...

Page 33: ...handle assembly clockwise engaging the machine feed nut into the threaded portion of the mandrel shaft Figure 10 Figure 10 12 Install the tooling onto the flange facer tool slide slot Refer to the to...

Page 34: ...ure Higher air pressure increases stresses and loads on the machine com ponents and fasteners which may result in break age Higher air pressure also increases the sound decibel level of the tool 15 Se...

Page 35: ...with the provided hex key set Figure 18 IMPORTANT Tighten both locking set screws equally Apply ten sion in order to pre load machine to mast allow axial feed handles to rotate while also under ten si...

Page 36: ...otor housing for proper trip lever location Be sure that ring sits flush against housing all around 3 Remove the trip collar assembly from the flange facer machine housing by loosen ing the six lockin...

Page 37: ...shaft keyways in re lationship to locating keys in machine to select air motor operating location SECTION V FF 424 SET UP AND OPERATING PROCEDURES D Mounting Machine Assembly On Mandrel 1 Inspect the...

Page 38: ...se to pipe end as possible 2 Use a cutting coolant generously This will also increase cutter life 3 The feed rate for each trip is 005 per revolution 4 CHATTER Tool chatter occurs when the tool begins...

Page 39: ...Operating Envelopes E H Wachs Part No 66 MAN 01 Rev A 37 Operating Envelopes The following pages illustrate the dimensions and operating envelopes for all configurations of the SDB 412 and FF 424...

Page 40: ...SDB 412 and FF 424 38 Part No 66 MAN 01 Rev A E H Wachs SDB 412 Air Drive 66 000 01 NOTE...

Page 41: ...Operating Envelopes E H Wachs Part No 66 MAN 01 Rev A 39 SDB 412 Hydraulic Drive 66 000 03 NOTE...

Page 42: ...1 553 l min PRESSURE 90 PSI 6 2 bar FEED RATE 0052 132 PER TRIP ENGAGED TOTAL STROKE 6 01 152 7 CLAMPING RANGE 3 75 95 3 8 49 215 6 SEE 66 414 01 FOR INDIVIDUAL LEG RANGES CLAMPING RANGE 8 41 213 7 1...

Page 43: ...Operating Envelopes E H Wachs Part No 66 MAN 01 Rev A 41 FF 424 Flange Facer Hydraulic Drive 66 000 FH DIMENSIONS IN BRACKETS ARE MILLIMETERS...

Page 44: ...42 Part No 66 MAN 01 Rev A E H Wachs Standard Mandrel Assembly 66 301 01 22 97 583 4 LEGS SHOWN FULLY RETRACTED 3 78 MIN 96 1 21 50 546 1 LEGS SHOWN FULLY EXTENDED 4 95 MAX 125 7 DIMENSIONS IN BRACKE...

Page 45: ...SDB 412 Tooling Charts E H Wachs Part No 66 MAN 01 Rev A 43 SDB 412 Tooling Charts The following charts and diagrams specify tooling for bev eling deburring J prep and counterboring with the SDB 412...

Page 46: ...6 708 01 37 1 2 1 38 35 1mm 3 78 96 0mm 10 83 275 1mm 13 56 344 4mm 56 709 03 56 709 02 56 709 02 56 708 02 56 708 01 56 708 02 37 1 2 30 30 0 73 18 5mm 1 50 38 1mm 0 53 13 5mm 4 09 103 9mm 3 78 96 0m...

Page 47: ...mm 14 03 356 4mm 56 709 05 56 708 01 1 68 42 7mm 3 78 96 0mm 12 23 310 6mm 15 56 395 2mm PIPE I D COUNTERBORE I D DEPTH 14 NOTE 1 TOOL RETAINED WITH AT LEAST 2 SCREWS Counterbore Tool Chart MIN C BORE...

Page 48: ...SDB 412 and FF 424 46 Part No 66 MAN 01 Rev A E H Wachs...

Page 49: ...and Drawings E H Wachs Part No 66 MAN 01 Rev A 49 Parts Lists and Drawings The following pages illustrate the components for the SDB 412 and FF 424 Use the parts list on each drawing to order replace...

Page 50: ...SDB 412 and FF 424 50 Part No 66 MAN 01 Rev A E H Wachs SDB 412 Air Drive 66 000 01 NOTES ITEM PART NUMBER QTY DESCRIPTION MANUAL SDB 412 FF 424 NOT SHOWN...

Page 51: ...Parts Lists and Drawings E H Wachs Part No 66 MAN 01 Rev A 51 SDB 412 Hydraulic Drive 66 000 03 NOTES ITEM PART NUMBER QTY DESCRIPTION MANUAL SDB 412 FF 424 NOT SHOWN...

Page 52: ...SDB 412 and FF 424 52 Part No 66 MAN 01 Rev A E H Wachs FF 424 Flange Facer Air Drive 66 000 FF NOTES ITEM PART NUMBER QTY DESCRIPTION MANUAL SDB 412 FF 424 NOT SHOWN 66 MAN 01...

Page 53: ...Parts Lists and Drawings E H Wachs Part No 66 MAN 01 Rev A 53 FF 424 Flange Facer Hydraulic Drive 66 000 FH NOTES ITEM PART NUMBER QTY DESCRIPTION MANUAL SDB 412 FF 424 NOT SHOWN 66 MAN 01...

Page 54: ...TY DESCRIPTION 1 56 019 00 3 TAB LOCKING 2 56 025 00 1 NUT DRAWBAR 3 56 035 00 1 LOCKNUT BEARING 4 56 036 00 1 WASHER TONGUED 5 66 012 00 1 WELDMENT DRAW PLATE 6 66 016 00 1 BODY CHUCK 4 8 7 66 024 00...

Page 55: ...84 00 3 LEG CHUCK 9 WHERE USED 3 AS NOTED 10 66 135 00 1 MANDREL 11 90 026 58 6 PIN 1 8 X 7 8 ROLL 12 90 039 05 3 LHCS 10 24 X 1 2 EXT LEG ASSEMBLY 4 65 5 81 118 1 147 6mm 66 085 01 9 DESCRIPTION PART...

Page 56: ...1 56 039 00 1 RING SNAP 2 56 040 00 1 BEARING 3 66 003 00 1 SHAFT ROTATING 4 66 008 00 1 GEAR RING 5 66 009 00 1 GEAR PINION 6 66 029 00 1 CONE BEARING 7 66 031 00 1 CONE BEARING 8 66 033 00 1 LOCKNU...

Page 57: ...Parts Lists and Drawings E H Wachs Part No 66 MAN 01 Rev A 57 Feed Housing Assembly 66 305 00 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Page 58: ...Rev A E H Wachs Main Housing Assembly 66 303 00 Standard Rotating Head 66 306 00 2 1 3 ITEM PART NUMBER QTY DESCRIPTION 1 66 001 00 1 HOUSING BEARING 2 66 030 00 1 CUP BEARING 3 66 032 00 1 CUP BEARIN...

Page 59: ...Parts Lists and Drawings E H Wachs Part No 66 MAN 01 Rev A 59 Flange Facer Slide 66 404 00 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Page 60: ...CRIPTION 1 66 084 00 3 LEG CHUCK 2 66 085 01 3 EXTENSION LEG ASSEMBLY 3 66 085 02 3 EXTENSION LEG ASSEMBLY 4 66 085 03 3 EXTENSION LEG ASSEMBLY 5 66 085 04 3 EXTENSION LEG ASSEMBLY 6 66 085 05 3 EXTEN...

Page 61: ...8 3 PLUNGER 1 4 20 x 1 2 HVY SPRNG BALL 21 90 059 28 2 SSS 1 4 20 X 3 4 BRASS TIP 22 90 060 20 6 SHCS 5 16 18 X 2 23 90 062 14 3 BHCS 5 16 18 X 3 4 24 90 066 07 3 PIN 5 16 X 3 4 DOWEL 25 90 069 05 3 P...

Page 62: ...X 2 1 4 8 WHERE USED A R LEG 1 DIA 9 WHERE USED A R LEG 1 DIA ADJUSTABLE 18 49 469 6 19 29 489 9 19 21 487 9 20 01 508 2 66 093 15 66 093 16 66 094 15 66 094 16 WHERE USED 66 093 09 ITEM 66 093 11 66...

Page 63: ...63 Flange Facer Conversion Kit 66 421 00 1 2 3 ITEM PART NUMBER QTY DESCRIPTION 1 66 404 00 1 SINGLE POINT FF TOOL SLIDE 3 8 THRU 24 2 66 414 01 1 FITTING MANDREL WITH LEGS 3 66 415 00 1 EXTENSION ADA...

Page 64: ...Drive 56 302 00 5 3 4 2 1 ITEM PART NUMBER QTY DESCRIPTION 1 56 044 01 1 AIR MOTOR HIGH TORQUE LOW SPEED 2 66 100 00 1 VALVE FLOW CONTROL 3 90 098 65 1 1 2 NPT M X 1 2 NPT M HP 90 ADAPTER 4 90 401 02...

Page 65: ...R 11 76 074 00 1 SPRING TORSION 12 76 075 00 1 PLATE SPRING COVER 13 76 176 00 1 VALVE PRESSURE RELIEF 14 76 177 00 1 VALVE PRESSURE COMPENSATED FLOW CONTROL 15 76 180 00 1 RING 26MM EXT RETAINING 16...

Page 66: ...SDB 412 and FF 424 66 Part No 66 MAN 01 Rev A E H Wachs...

Page 67: ...fer to the drawings and parts lists Please provide the part description and part number for all parts you are ordering REPAIR INFORMATION Please call us for an authorization number before returning an...

Page 68: ...mplete it WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Retain the owner s registration record and warranty card for yo...

Page 69: ......

Page 70: ...600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www ehwachs com...

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