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Wabtec Ricon K2005, Service Manual

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Wabtec Ricon K2005 Service Manual Download Page 72

4 - 27 

SPARE PARTS 

JUNE 2021

 

32DSKF02.D

 

TITANIUM S-SERIES AND K-SERIES 

PUBLIC USE SERVICE MANUAL 

FIGURE 4-7:  TITANIUM S-SERIES DOT PUBLIC USE PLATFORM ASSY 

FIG.
ITEM DESCRIPTION 

QTY CONFIG. PART 

NO. 

 1 

PLATFORM WLDT, SOLID (34 X 54") SILVER 

(

REFERENCE ONLY

)

 REF S2010  45672 

  1 

PLATFORM WLDT, SOLID (34 X 54") SILVER 

(

REFERENCE ONLY

)

 REF S5510  45672 

 1A *  

PLATFORM WLDT, SOLID (32 X 51") TI GREY 

(

REFERENCE ONLY

)

 REF  S2005  48201 

 1A *  

PLATFORM WLDT, SOLID (32 X 51") TI GREY 

(

REFERENCE ONLY

)

 REF  S5505  48201 

 1B *  

PLATFORM WLDT, FLDG, (34 X 54"), TI GREY 

(

REFERENCE ONLY

)

 REF  K2010 

48236 

 1B *  

PLATFORM WLDT, FLDG, (34 X 54"), TI GREY 

(

REFERENCE ONLY

)

 REF  K5510 

48236 

 1C *  

PLATFORM WLDT, FLDG, (34 X 54"), TI GREY 

(

REFERENCE ONLY

)

 REF  K2005 

48212 

 1C *  

PLATFORM WLDT, FLDG, (34 X 54"), TI GREY 

(

REFERENCE ONLY

)

 REF  K5505 

48212 

 2 

KIT, ROLLSTOP ASSY, 6"H X 34"W 

1 

S2010 

39953 

 2 

KIT, ROLLSTOP ASSY, 6"H X 34"W 

1 

S5510 

39953 

 2 

KIT, ROLLSTOP ASSY, 6"H X 34"W 

1 

K2010 

39953 

 2 

KIT, ROLLSTOP ASSY, 6"H X 34"W 

1 

K5510 

39953 

 2A *  

KIT, ROLLSTOP ASSY, 6"H X 32"W 

1 

S2005 

39952 

 2A *  

KIT, ROLLSTOP ASSY, 6"H X 32"W 

1 

S5505 

39952 

 3 

KIT, REPLACEMENT, ROLLSTOP ACTUATOR, LH 

1 

46576 

 4 

KIT, REPLACEMENT, ROLLSTOP ACTUATOR, RH 

1 

46577 

 5 

KIT, PLATE, ROLLSTOP, ACROSS SKI 

1 

46578 

 6 

SCREW, FHH, 1/4-20 X 3/4 SST (BAG OF 10) 

1 

13310 

 7 

KIT, FLANGE BEARING 1"ID (BAG OF 10) 

1 

19579 

 

8 

BLOCK, GREY, PLATFORM LEVEL ADJ 

2 

VT-AH-142 

 9 

SCREW, HEX, 5/16-18 X 1 1/2 GR5 (BAG OF 10) 

1 

14403 

10 

SCREW, HSS, 1/2-20 X 1 1/4 W/ NYLOK (BAG 10) 

1 

19704 

11 

KIT, PLATE, ROLLSTOP, WHEEL 

1 

46566 

12 

BRIDGEPLATE, 34"W x 13"L 

REF 

S5510 

45636 

12A  * 

ROLLSTOP ASSY, INNER, 32 X 13 BP, PC YELLOW 

REF 

S5505 

54000 

12B  * 

ROLLSTOP ASSY, INNER, 34 X 13.15" BRIDGEPLATE 

REF 

S2010 

54018 

12C * 

ROLLSTOP ASSY, INNER, 34 X 13 BP, PC YELLOW 

REF 

K5510 

45637 

12C * 

ROLLSTOP ASSY, INNER, 34 X 13 BP, PC YELLOW 

REF 

K5505 

45637 

12C * 

ROLLSTOP ASSY, INNER, 34 X 13 BP, PC YELLOW 

REF 

K2010 

45637 

12C * 

ROLLSTOP ASSY, INNER, 34 X 13 BP, PC YELLOW 

REF 

K2005 

45637 

13

 

KIT, BLOCK, BASE LATCH, RATCHET 

1 

46559

 

14 

KIT, SPACER, BRIDGEPLATE 

2 

42038 

15 

KIT, HINGE,BRIDGE PLATE, SUPPORT 

2 

46567 

16 

GUIDE, 1"D X 1/4-20 X .25 

2 

UL-AC-034 

17

   

SCREW, BHS, 1/4-20 X 3/8 SST, BLK OXIDE 

REF 

42963 

18 

KIT, LINK ASSY, RH, YELLOW, 54" LONG PLATFORM 

1 

42039 

19 

KIT, LINK ASSY, LH, YELLOW, 54" LONG PLATFROM 

1 

44264 

20 

EXTRUSION, LIP, 34"W ROLLSTOP 

1 

39963 

20A  * 

EXTRUSION, LIP, 32"W ROLLSTOP 

1 

39962 

NOTE

:  (REF) in QTY column is for Referenced Parts Only and are not sold as spare parts. 

NOTE

:  *  Item or configuration not shown. 

Summary of Contents for Ricon K2005

Page 1: ...eserved TITANIUM LINE S SERIES AND K SERIES DOT PUBLIC USE LIFT PRINT 32DSKF02 D HOME U S Patent Nos 4 534 450 5 308 215 5 445 488 5 605 431 5 944 473 Australia Patent Nos 661127 687066 Canadian Patent Nos 1 245 603 2 168 761 Other U S and foreign patents pending ...

Page 2: ...hnicians have the training and knowledge to perform maintenance work properly and safely For the location of a service tech nician in your area call Ricon Product Support at 1 800 322 2884 DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS no 403 This lift may be installed on all vehi cles appropriate for the size and weight of the lift but must be...

Page 3: ...ii TABLE OF CONTENTS JUNE 2021 32DSKF02 D C TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL REVISION RECORD ...

Page 4: ...0 1 LIMIT SWITCH ADJUSTMENT 2 10 2 PLATFORM TILT ADJUSTMENT 2 11 3 K SERIES PLATFORM FOLDING LINKAGE ADJUSTMENT 2 12 4 K SERIES OUTER ROLLSTOP BARRIER ADJUSTMENT 2 13 5 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT 2 13 D VERIFY INSTALLATION 2 16 E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER 2 16 III MAINTENANCE AND REPAIR 3 1 A LUBRICATION 3 1 B CLEANING 3 1 C MAINTENANCE SCHEDULE 3 2 D TROUBLESHOO...

Page 5: ...iv TABLE OF CONTENTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 6: ...d folded into the vehicle stowed The lift is also available with a platform that splits and folds when stowed providing easy vehicle access through the lift This manual contains installation instructions maintenance and repair instructions troubleshooting guide parts and di agram lists It is important to user safety that the lift operator be completely familiar with the operating instructions Once...

Page 7: ...er light ning flood Note Ricon recommends that this product be inspected by a Ricon dealer or qualified service technician at least once every six months or sooner if necessary Required maintenance should be performed at that time WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS ANY MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This warranty is void if...

Page 8: ...shields and appropriate clothing should be worn at all times To avoid injury always exercise caution when operating and be certain that hands feet legs and clothing are not in the path of product movement Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water and wash with soap immediately Always work in a properly ventilated area Do not smoke or use...

Page 9: ...ONENTS The references used throughout this manual are illustrated in Figures 1 1 1 2 and defined in the Tables 1 1 1 2 Re fer to Chapter IV Parts Diagrams and Lists for more details 1 2 3 4 6 7 8 9 16 10 11 12 13 14 15 17 18 21 22 24 5 11 12 17 23 22 19 20 RSM0052200 FIGURE 1 1 TITANIUM S SERIES MAJOR COMPONENTS ...

Page 10: ... single acting cylinders convert hydraulic pressure into platform lifting and folding force 13 Hydraulic power unit Contains hydraulic pump driven by electric motor that produces pressure to raise and fold platform and a pressure release valve to unfold and lower it 14 Manual backup pump handle Used to operate manual back up pump located on hydraulic power unit cover 15 Occupant restraint belt Ele...

Page 11: ...N JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 1 2 3 4 6 7 8 9 16 10 11 12 13 14 15 18 20 23 24 26 5 11 12 17 25 22 21 22 19 19 RSM0052300 FIGURE 1 2 TITANIUM K SERIES MAJOR COMPONENTS ...

Page 12: ...lic pump driven by electric motor that produces pressure to raise and fold platform and a pressure release valve to unfold and lower it 14 Manual backup pump handle Used to operate manual back up pump located on hydraulic power unit cover 15 Occupant restraint belt Electrically interlocked safety belt that is intended to prevent acceleration of wheelchair from platform Lift will not operate unless...

Page 13: ...1 8 INTRODUCTION JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 14: ...commended that lift be installed on a minimum high grade plywood sub floor However this additional installation height may not be acceptable in cases where over head clearance is limited Refer to Figure 2 1 NOTE Check for proper travel clearance through doorway a With doors fully open place position lift in vehicle doorway as close as possible to door with lift s baseplate assembly parallel to sid...

Page 15: ...86 12 886 3 000 S K 20XX w 54 platform 11 00 37 75 10 295 13 295 3 000 S K 50XX w 51 platform 11 00 41 50 11 318 14 318 3 000 S K 50XX w 54 platform 11 00 43 00 11 727 14 727 3 000 Negative numbers column A indicate tensile load pulling upward at the inboard edge mounting holes of the base plate Positive numbers column B indicate compressive load pushing floor downward at the outboard edge mountin...

Page 16: ...SIBLE SUBFRAME MEMBER VEHICLE FLOOR FIGURE 2 9 BUS CLAMPING BAR ARRANGEMENT WARNING LIFT WEIGHT IS APPROXIMATELY 400 425 LBS TAKE EXTREME CARE WHEN POSITIONING BECAUSE STEPWELL BRACKETS MAY TIP THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON a Open doors fully and position lift so that it is centered in vehicle doorway Close doors and move lift out ward until it clears doors by a minimum of The...

Page 17: ...eplate i e from 1 to 6 2 to 7 etc and secure lift to vehicle floor with 3 8 washers lock washers and hex nuts 3 Use care when tightening carriage screws to prevent baseplate warpage If baseplate assembly warps vertical arms will not be parallel Make corrections by shimming at appropriate locations To help pre vent warping tighten the eight carriage bolts to 28 ft lbs in the following sequence 3 8 ...

Page 18: ...ABLE SHORT CABLE NOT TO EXCEED 12 CONNECTED BETWEEN BATTERY OR MAIN POWER SOURCE AND MAIN CIRCUIT BREAKER 90 AMP MAIN CIRCUIT BREAKER BUS BAR GROUND SPOOL VALVE DECELERATION 4 AWG POWER CABLE LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE CONNECTION BLOCK POSITIVE CONNECTION BLOCK PRESSURE SWITCH MAIN POWER HARNESS CONNECTED TO SOLENOID SIDE PUMP SOLENOID BUS BAR RH SOLENOID 8 AMP ...

Page 19: ...CABLE POSITIVE CONNECTION BLOCK VEHICLE CHASSIS GROUND STRAP 1 88 0 75 DIAMETER HOLE FOR FLOOR METAL 1 00 DIAMETER HOLE FOR OTHER FLOOR MATERIAL 30 PLATFORM WIDTH 1 25 DISTANCE 32 PLATFORM WIDTH 2 25 DISTANCE B FIGURE 2 12 POWER CABLE ACCESS HOLE b Refer to Figure 2 11 Install supplied heavy ring terminals to each end of the short 12 long 4 AWG pow er cable Install one ring terminal only to one en...

Page 20: ...e fasted with the ground cable are secure and remain connected after installation c 12 VDC Systems 12 VDC powered lifts are chassis grounded and do not require a separate ground cable connection to bat tery However if the common side of the lift electrical system is connected to chassis with a cable the ca ble must be attached in a manner that provides a reliable electrical connection If ground ca...

Page 21: ...r to Figure 2 15 Locate control pendant connector enclosed with stow lock cover e Twist and lock control pendant connector onto connection point Power on control pendant RSM0050900 RH STOW LOCK CONFIGURATION SHOWN FIGURE 2 15 ALTERNATE CONTROL PENDANT CONNECTION ON STOW LOCK CAUTION Be sure that harness does not interfere with any moving parts or binds against any parts or is pinched in any way ...

Page 22: ...urrent Refer to Figure 2 16 The interlock installation kit provides a display panel for mounting on the vehicle dashboard The figure shows an LED display panel The Lift Power LED lights green when the vehicle transmission is in PARK and the parking brake is set While the LED is green the lift is lowered and the platform can be deployed The Not Stowed LED lights red when the platform is not fully s...

Page 23: ...rd STOW then DEPLOY platform then repeat this step e Cycle platform to UP position f When in UP position platform should stop short of vehicle floor level If not turn UP CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counterclockwise CCW push screw forward cycle plat form DOWN then UP then repeat this step g Cycle platform to STOW then DEPLOY h Push and hold control pendant DEPLOY switch Slowly t...

Page 24: ...rom lower parallel arm Lift stops high Adjust screw CCW Deploy cutoff adjustment screw Lift stops low Adjust screw CCW Adjust deploy limit switch so that lift stops just below Up cutoff described in above step This will give the necessary overlap to avoid dead spots Lift stops high Adjust screw CW END OF TABLE 2 PLATFORM TILT ADJUSTMENT Correct platform tilt adjustment is crucial for proper platfo...

Page 25: ...quire adjustment after installation of the lift or after disassembly of the platform NOTE Perform the PLATFORM TILT ADJUSTMENT procedure before adjusting the linkage a Deploy and lower the platform to a position about halfway between floor level and ground level b Refer to Figure 2 21 Inspect the gaps on both sides of the platform folding joints The gaps must be uni form If the gaps are not unifor...

Page 26: ...folding brack ets that are attached to the vertical arms on a K Series lift a Fully stow the platform and check to see if there is movement of the outer rollstop barrier If there is suffi cient movement deploy the platform to floor level b Refer to Figures 2 23 Turn the screws to loosen the folding bracket Slightly move the bracket down to add pre load on the platform link assembly FIGURE 2 23 PLA...

Page 27: ...bs and placed 6 inches from rear edge of platform mesh as shown in Figure 2 25 FIGURE 2 25 50 LB WEIGHT PLACEMENT ON PLATFORM b Place a 6 x 6 x 12 50 lb load on the rear center portion of platform then raise platform to floor level by pressing and holding the STOW switch c Refer to Figure 2 26 If an alternate weight is to be used the center of the weight must be 6 inches from the rear edge of the ...

Page 28: ...e switch RSM0005001 PRESSURE SWITCH P N 42050 TURN CCW TO LOOSEN AND ADJUST PRESSURE TURN CW TO TIGHTEN AND ADJUST PRESSURE FIGURE 2 27 PRESSURE SWITCH ADJUSTMENT P N 42050 g Turn the hydraulic pressure switch enclosure 1 8 of a turn counterclockwise CCW by hand to reduce the pressure NOTE Turn the hydraulic pressure switch enclosure clockwise CW to increase pressure and counterclockwise CCW to de...

Page 29: ...checking for proper operation NOTE The installing dealer affixes the Operating Instructions decal to vehicle in a location clearly visible to the lift op erator E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER This checklist is intended to verify safe operation of Ricon FMVSS 403 and 404 compliant wheelchair lifts All require ments must be met for the wheelchair lift to be considered compliant COMPLIAN...

Page 30: ...CATION CAUTION Do not lubricate motor or other electrical components Lubrication of electrical components may create unintentional short circuits Lubrication should be performed at least every six months or sooner depending on usage Refer to Figure 3 1 and the following Maintenance Schedule Lubricate lift at points specified RSM0051000 DETAIL A 1 A B 2 1 1 DETAIL B 1 1 2 2 TORSION SPRINGS BOTH SID...

Page 31: ... of corrosion Main lifting pivots Verify that link pins on arms are properly installed free from damage and locked in position Platform pivot points Verify that platform moves freely without binding and does not wobble Bridgeplate Verify that bridgeplate operates without binding during lift functions Verify that bridgeplate deploys fully when platform stops at floor level Verify bridgeplate rests ...

Page 32: ...bnormal Operation Obstruction in lifting frame Remove obstruction and check for any damage Backup pump manual release valve OPEN Turn manual release valve CLOCKWISE until slightly snug Hydraulic fluid may be low While platform is at GROUND LEVEL be certain that pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5...

Page 33: ...ase follow these instructions carefully Call Ricon Product Sup port if you need assistance a Study the routing of the cable before removing it b Deploy the lift platform to vehicle floor level Be certain that bridgeplate is resting against baseplate switch assembly c Remove pinch point shields from the left and right vertical arm assemblies d Assemble and secure one end of an IRS cable to the IRS ...

Page 34: ...witches as the platform travels from fully stowed to vehicle floor level and to ground level The solid line indicates the normally CLOSED por tion of switch is operational while the two thin lines indicate the normally OPEN portion of the switch is opera tional The dotted lines are used to show switch states beyond normal travel boundaries of the platform This is useful to show the operation of sw...

Page 35: ...djusting screw 2 Deploy the platform to floor level Push and hold control pendant DEPLOY switch RSM0051200 1 2 SWITCH ASSY FOR RH PUMP SHOWN FIGURE 3 5 BOTTOM ADJUSTING SCREW c Slowly turn DEPLOY CUTOFF ADJUSTMENT SCREW clockwise until the bridgeplate moves onto the bridgeplate switch sensor assembly as shown in Figure 3 6 RSM0051300 BRIDGEPLATE SWITCH SENSOR ASSEMBLY BRIDGEPLATE INNER ROLLSTOP BA...

Page 36: ...STOW LOCK ADJUSTMENT NOTE The purpose of this procedure is to replace and properly set the stow lock a Fully STOW platform b Refer to Figures 3 8 Use a 3 16 allen wrench to remove the two screws and washers that attach the base latch block to the bridgeplate Partially deploy platform then remove base latch block for replacement RSM0051500 BASE LATCH SCREW 2X WASHER 2X BASEPLATE PLATFORM RELEASE LA...

Page 37: ... spring will need to be replaced proceed with rear spring replacement a Deploy platform to ground level onto a pallet for support and to maintain the parallel arms at a 90 degree angle perpendicular to the rear of the platform towers The tine of the spring will load straight up and down when done so b Use a 3 16 allen wrench to remove screw and lock washer from the pin c Refer to Figures 3 9 and 3...

Page 38: ...nsertion of ram into cylinder c Install hydraulic breather tube if available NOTE The hydraulic breather tube may help in avoiding oil overflow from filler neck when reinstalling ram An as sistant may be required to check oil level in filler neck as ram is reinserted if breather tube is not available d Loosen both hydraulic button head screws with 3 16 hex wrench to loosen pin e Remove and retain ...

Page 39: ...um strength thread lock blue on shaft threads and tighten securely o Refer to Figure 3 15 Reinsert shaft into cylinder Apply thin film of hydraulic fluid to seals before installing Use split cup tool to insert piston NOTE Be extra careful not to damage piston seals p Firmly tighten gland nut Apply medium strength thread lock blue on gland nut threads q Install front pin Place set screw face down A...

Page 40: ...3 11 MAINTENANCE JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL E HYDRAULIC CIRCUIT DIAGRAM RSM0005500 FIGURE 3 16 S K SERIES HYDRAULIC CIRCUIT ...

Page 41: ...d onto the back Use these numbers and colors to identify all wires RSM0005600 PLUG P RECEPTACLE R FIGURE 3 17 MOLEX CONNECTORS c Diagram Labels TABLE 3 4 DIAGRAM LABELS Diagram Label Definition Command Description 12V 12 Volts Circuit current rating is also given DC Door Close Direct Command DO Door Open Direct Command DOE Door Open Enable From Door Open Cut off switch DWN Pump Down Used by OUT an...

Page 42: ...ES PUBLIC USE SERVICE MANUAL d Electrical Symbols Figure 3 18 shows standard symbols used in the electrical wiring diagram RSM0005700 FIGURE 3 18 DIAGRAM SYMBOLS e WIRING DIAGRAM Refer to Figures 3 19 on the following page for the S K Series Public Use wiring diagram ...

Page 43: ...PN V2 ES 110 PN 26434 PN V2 ES 110 PN 26434 PN 44874 PN 44874 PN 19066 PN 19066 Model M 3219 0131 PN 37767 bus bar PN 37335 Red cable 22in PN 10007 RED wire 21 5in GRN SIDE RED TOP BLK wire 31 5in T17 GRN wire 11in K1 K2 K4 E1 E2 E1 E2 T11 T12 PENDANT 3in PN 26402 Controls Deltrol 9 8in PN 28 36 405 Panasonic CB1 R M 12V Digikey 255 2163 ND PN 27493 Power Cable 4AWG Red PN 27001Cable 4 Power 1914 ...

Page 44: ...n 3900015 6 2 pin header Digikey A1921 ND CT100F22 2 ITW Pancon Note pin 1 is Gnd on all sensors WHT GRY WHT WHT GRY WHT WHT GRY WHT PXX 1 2 20in PN 26355 butt splice PN 26355 butt splice P19 J19 1 2 Jumper J9 J14 J16 SET4 SET 3 1 2 1 2 J15 J13 1 2 2 1 WHT WHT GRY 1 2 1 2 1 2 1 2 Pxx Jxx Pxx Jxx Pxx Jxx Pxx Jxx RX TX TX RX LH RH Rx Front Green Rx Rear Green Tx Front Red Tx Rear Red LH RH PN 32499 ...

Page 45: ...3 16 MAINTENANCE JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 46: ...n Chapter II for decal part numbers NOTE Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly TITANIUM LIFT MODEL AND KIT NUMBERS PRODUCT NUMBER S5510 XXXXXXX first model in number sequence DOCUMENTATION KIT NUMBER 44277 Spare Parts BOM 45550 PARTS DIAGRAM PAGE FIGURE 4 1 1 TITANIUM S SERIES DOT PUBLI...

Page 47: ...RTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0049102 1 3 3 4 5 6 9 7 9 10 10 8 11 12 13 14 15 16 19 18 21 2 17 FIGURE 4 1 1 TITANIUM S SERIES PUBLIC USE LIFT DECAL LOCATIONS ...

Page 48: ...TS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0051801 1 21 3 3 4 5 6 9 7 9 10 10 8 11 12 13 14 15 16 15 18 19 2 17 FIGURE 4 1 2 TITANIUM K SERIES PUBLIC USE LIFT DECAL LOCATIONS ...

Page 49: ...4 4 SPARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 50: ...RIES 2 42094 11 DECAL LOGO STAND CLEAR SQUARE S K SERIES 1 42099 12 DECAL PRESSURE SWITCH ADJUSTMENT S K SERIES 1 36947 13 DECAL LIMIT SWITCH ADJUSTMENT S K SERIES 1 36948 14 DECAL SECOND SOLENOID S K SERIES 1 36932 15 DECAL DOT PUBLIC USE LIFT 1 32113 16 DECAL CAUTION RESTRAINT BELT 1 26155 17 DECAL PATENT S SERIES 1 S SERIES 32 10 173 17A DECAL PATENT K SERIES 1 K SERIES 32 10 173 18 DECAL RICON...

Page 51: ...4 6 SPARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 1 RSM0049300 FIGURE 4 2 TITANIUM S SERIES AND K SERIES DOT PUBLIC USE PENDANT ...

Page 52: ...RVICE MANUAL FIGURE 4 2 TITANIUM S SERIES K SERIES DOT PUBLIC USE PENDANT FIG ITEM DESCRIPTION QTY CONFIG PART NO 1 KIT PENDANT ASSY COIL 9 PIN FMVSS IP67 1 45635 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown ...

Page 53: ... JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 6 7 9 1 2 3 4 4 14 13 15 14 5 8 10 RSM0049200 REF FIGURE 4 3 TITANIUM S SERIES K SERIES DOT PUBLIC USE PUMP ASSY LEFT HAND SIDE PUMP SHOWN ...

Page 54: ...OVER PUMP 20 58 TALL LH 1 LH 45295 1 2A COVER PUMP 20 58 TALL RH 1 RH 45295 2 3 HANDLE ASSY PUMP MANUAL OPERATION 1 V2 SH 111 4 KIT CLIP TOOL EMERGENCY PAINTED 2 42033 5 PUMP ASSEMBLY 12V EXPORT 1 PM212000008NX 6 PRESSURE SWITCH MODEL CJ 1 42050 7 KIT SPOOL VALVE W DECEL 12V 1 01176 8 VALVE ASSY POPPET DELTROL 12V 1 V2 SH 105 9 C CLIP PRESSURE SWITCH 1 42318 10 DECAL OIL FILL LEVEL WARNING S K 1 4...

Page 55: ...S AND K SERIES PUBLIC USE SERVICE MANUAL 2 18 17 12 13 14 15 16 9 7 6 11 3 5 4 1 8 10 R E F 19 A A RSM0049400 HYDRAULIC CYLINDER TUBE HYDRAULIC CYLINDER SHAFT REFERENCE FOR HYDRAULIC OIL FIGURE 4 4 TITANIUM S SERIES K SERIES DOT PUBLIC USE HYDRAULIC SYSTEM ...

Page 56: ...SSY PIVOT CAM SIDE 2 37780 4 SCREW BHS 5 16 18 X 1 2 SST BLK OX W NYLOK BAG OF 10 1 14494 5 WASHER FDR 31 X 1 25 SST BLK OXIDE BAG OF 10 1 15921 6 SCREW SHC 1 4 20 X 1 BLK BAG OF 10 2 14491 7 FITTING STE 1 4J 9 16 18STL 2 V2 SH 14 8 FITTING L MALE M5 BARB 2 V2 SH 16 9 SPRING TOP ARM 2 V2 SP 97 10 KIT PIN LINK ARM W HARDWARE 2 34586 11 KIT FLOW CONTROL FIXED RATE 50 GPM KIT OF 2 1 30968 12 TUBE POL...

Page 57: ...M S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 20 23 23 24 21 22 24 A 19 A 1 12 14 17 13 16 18 2 3 5 4 6 7 7 8 8 9 10 11 15 25 R EF R EF R EF R EF R E F R EF R EF RSM0049501 FIGURE 4 5 TITANIUM S SERIES K SERIES DOT PUBLIC USE ELECTRICAL SYSTEM ...

Page 58: ...BUSBAR ISKRA SOLENOID RH 1 45582 12 COUNTER ASSY 12V MODULAR 1 38391 13 TRACK SMALL SCHLEGEL 1755 2211 6 1 45579 14 SCREW PHP 6 32 X 1 4 TYPE F SST SEE KIT P N 38391 REF 21953 15 LIGHT ASSY RED W CONNECTORS 1 37319 16 KIT PCB ASSY LH W BRACKET HARDWARE 1 45553 16A KIT PCB ASSY RH W BRACKET HARDWARE 1 45554 17 KIT GROUND STRAP LONG 1 37388 18 KIT BLOCK POSITIVE CONNECTION MODULAR 1 35454 19 KIT SWI...

Page 59: ... PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0071700 S SERIES TRAVELING FRAME F A E B B 1 1 2 A FIGURE 4 6 TITANIUM S SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 1 OF 7 ...

Page 60: ...RTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0071800 A G G 3 4 9 9 9 10 11 12 5 REF 5 REF 6 REF 6 REF FIGURE 4 6 TITANIUM S SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 2 OF 7 ...

Page 61: ...6 SPARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0071900 B 14 14 13 13 9 9 17 17 18 18 FIGURE 4 6 TITANIUM S SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 3 OF 7 ...

Page 62: ...ARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0072000 K SERIES TRAVELING FRAME F C E D D 1 1 2 C 8 7 FIGURE 4 6 TITANIUM K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 4 OF 7 ...

Page 63: ...TS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0072100 C G G 5 6 9 9 9 12 11 7 REF 7 REF 8 REF 8 REF 19 10 FIGURE 4 6 TITANIUM K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 5 OF 7 ...

Page 64: ...4 19 SPARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0072200 D 16 16 15 15 9 9 17 17 FIGURE 4 6 TITANIUM K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 6 OF 7 ...

Page 65: ... 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0072300 E F G 20 21 22 23 24 25 26 24 25 27 28 36 30 31 29 32 33 34 35 FIGURE 4 6 TITANIUM S SERIES AND K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 7 OF 7 ...

Page 66: ...3 3A VERTICAL ARM ASSY LH S55XX TI SERIES 1 S55XX 58605 4 VERTICAL ARM ASSY RH S20XX TI SERIES 1 S20XX 58604 4A VERTICAL ARM ASSY RH S55XX TI SERIES 1 S55XX 58606 5 VERTICAL ARM ASSY LH K20XX TI SERIES 1 K20XX 58607 5A VERTICAL ARM ASSY LH K55XX TI SERIES 1 K55XX 58609 6 VERTICAL ARM ASSY RH K20XX TI SERIES 1 K20XX 58608 6A VERTICAL ARM ASSY RH K55XX TI SERIES 1 K55XX 58610 7 KIT LH BRACKET W CAM ...

Page 67: ... S2010 45678 20 BASEPLATE WLDT 34 PLATFORM REFERENCE ONLY REF K5510 45678 20 BASEPLATE WLDT 34 PLATFORM REFERENCE ONLY REF K2010 45678 20A BASEPLATE WLDT 41 5 W PLATFORM REFERENCE ONLY REF S5505 48208 20A BASEPLATE WLDT 41 5 W PLATFORM REFERENCE ONLY REF S2005 48208 20A BASEPLATE WLDT 41 5 W PLATFORM REFERENCE ONLY REF K5505 48208 20A BASEPLATE WLDT 41 5 W PLATFORM REFERENCE ONLY REF K2005 48208 2...

Page 68: ...S 33 PIN SNAP RING 2 VT PI 41 34 SNAPRING 3 4 BAG OF 10 1 11796 35 LINK KNUCKLE LONG 18 25 SILVER 2 S20XX 48289 35 LINK KNUCKLE LONG 18 25 SILVER 2 K20XX 48289 35A KNUCKLE LINK SILVER REFERENCE ONLY REF S55XX 45629 35A KNUCKLE LINK SILVER REFERENCE ONLY REF K55XX 45629 36 KIT RUBBER BUMPER VERTICAL ARM 2 45685 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE...

Page 69: ...2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0049802 A B C 2 3 4 5 6 7 8 9 10 10 7 8 9 S SERIES PLATFORM ASSEMBLY 20 FIGURE 4 7 1 TITANIUM S SERIES DOT PUBLIC USE PLATFORM ASSEMBLY SHEET 1 OF 3 ...

Page 70: ...1 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL RSM0052602 K SERIES PLATFORM ASSEMBLY A B 2 3 4 5 6 C 7 8 9 10 10 7 8 9 18 19 20 FIGURE 4 7 2 TITANIUM K SERIES DOT PUBLIC USE PLATFORM ASSEMBLY SHEET 2 OF 3 ...

Page 71: ... 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 11 11 C A B 12 13 14 14 15 15 16 17 16 17 RSM0049901 ROLLER ASSY LH ROLLER ASSY RH FIGURE 4 7 3 S SERIES K SERIES DOT PUBLIC USE PLATFORM ASSEMBLY SHEET 3 OF 3 ...

Page 72: ...REPLACEMENT ROLLSTOP ACTUATOR RH 1 46577 5 KIT PLATE ROLLSTOP ACROSS SKI 1 46578 6 SCREW FHH 1 4 20 X 3 4 SST BAG OF 10 1 13310 7 KIT FLANGE BEARING 1 ID BAG OF 10 1 19579 8 BLOCK GREY PLATFORM LEVEL ADJ 2 VT AH 142 9 SCREW HEX 5 16 18 X 1 1 2 GR5 BAG OF 10 1 14403 10 SCREW HSS 1 2 20 X 1 1 4 W NYLOK BAG 10 1 19704 11 KIT PLATE ROLLSTOP WHEEL 1 46566 12 BRIDGEPLATE 34 W x 13 L REF S5510 45636 12A ...

Page 73: ...PARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL 1 2 10 8 9 7 11 12 11 12 8 1 2 3 14 4 13 5 15 RSM0050000 FIGURE 4 8 TITANIUM S SERIES K SERIES DOT PUBLIC USE HANDRAILS ...

Page 74: ...9 6 SCREW SHOULDER HEX HD 10 24 X 3 4 SST REFERENCE ONLY REF 46033 7 STRAP ASSY STRAIGHT SLIDER 1 46590 8 SCREW HEX 5 16 18 X 1 SST BAG OF 10 1 19706 9 SCREW HEX 5 16 18 X 1 1 2 SST BAG OF 10 1 14413 10 SPACER TRANSIT HANDRAIL 1 V2 AC 063 11 LIGHT ASSY WHITE LED PLATFORM 1 46011 12 SCREW PHP 8TEK X 3 4 BAG OF 10 4 15911 13 HARNESS BELT HANDRAIL LIGHT 1 37348 14 HARNESS EXTENSION HANDRAIL LIGHT 1 3...

Page 75: ...4 30 SPARE PARTS JUNE 2021 32DSKF02 D TITANIUM S SERIES AND K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 76: ... F G H Stationary frame width Height folded Installation depth folded Usable platform width Usable platform length Floor to ground travel Traveling frame width Clear entry width S2005 47 1194 55 1397 14 356 32 813 51 1295 42 1067 40 1016 32 813 S2010 49 1245 55 1397 14 356 34 864 54 1372 42 1067 42 1067 34 864 S5505 47 1194 58 1473 14 356 32 813 51 1295 51 1295 40 1016 32 813 S5510 49 1245 58 1473...

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