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WABECO CC-F1410 LF hs, Operating Instructions Manual

The WABECO CC-F1410 LF hs is a precision lathe known for its high speed and exceptional performance. For detailed instructions on how to operate this machine, download the Operating Instructions Manual for free from our website. Ensure that you have the necessary manual to maximize the potential of this incredible product.

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16.  Drawings and legends

16.4  Milling head with 2.0 kW motor

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Summary of Contents for CC-F1410 LF hs

Page 1: ...Operating instructions Milling machines CNC milling machines with linear guides F1410 LF F1410 LF hs F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs...

Page 2: ...nised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABEC...

Page 3: ...the machine 18 4 1 Identification of the model 18 4 2 F1410 LF F1410 LF hs 18 4 2 1 Declaration of noise levels 18 4 2 2 Technical data 19 4 2 3 Dimensions F1410 LF 1 4 kW with trapezoidal thread spi...

Page 4: ...Operational faults and the elimination of such 50 15 Control elements 53 15 1 Control elements F1410 LF 1 4 kW 53 15 2 Control elements F1410 LF hs 2 0 kW 54 15 3 Control elements F1410 C LF 1 4 kW 5...

Page 5: ...dle Y axis with ball screws 110 16 16 1 F1410 LF F1410 LF hs 110 16 16 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 112 16 17 Limit switch for X axis 114 16 17 1 F1410 C LF F1410 C LF hs CC F...

Page 6: ...e safety cabin to the machine base cabinet optional 149 19 3 Safety regulations for the handling of cooling lubricant 150 19 4 Filling the coolant unit integrated in the machine safety cabin 150 19 5...

Page 7: ...version meets the following relevant regulations EU Machine Directive 2006 42 EG EMC Directive 2014 30 EU EU Low Voltage Directive 2014 35 EU In order to fulfill implement the requirements of the dir...

Page 8: ...n meets the following relevant regulations EU Machine Directive 2006 42 EG EMC Directive 2014 30 EU EU Low Voltage Directive 2014 35 EU In order to fulfill implement the requirements of the directives...

Page 9: ...on meets the following relevant regulations EU Machine Directive 2006 42 EG EMC Directive 2014 30 EU EU Low Voltage Directive 2014 35 EU In order to fulfill implement the requirements of the directive...

Page 10: ...o the milling machine Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the milling machine by the user that have not ex...

Page 11: ...an emission noise level as of 80 dB A at the workplace ear defenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on b...

Page 12: ...e and warranty is voided if accessories and replacement parts are use that are not designed for the machine 22 To avoid insufficient lighting we recommend setting up a light source that provides a val...

Page 13: ...protection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically when the machine is overloaded The machine can on...

Page 14: ...mages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The boring and milling machine must be set up on a suitable even...

Page 15: ...We recommend three people to lift the machine using the positions shown 1 In doing so two people should hold the machine on the left and right of the upper skid the third should hold and balance the...

Page 16: ...distance up 2 Remove the wooden support below the milling spindle 3 at least on one side loosen the transport lock 1 the bolts 2 4 the transport lock 1 must be slidable without resistance 5 if this i...

Page 17: ...g a suitable control computer pay attention to the system prerequisites of the control software These are listed on the rear of the CD case sent with the machine Follow the instructions in the start m...

Page 18: ...Declaration of noise levels in accordance with DIN EN ISO 3744 Emission values in idle F1410 LF F1410 LF hs Emission sound pressure level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 7...

Page 19: ...Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine precision True running accuracy of the tool spindle 0 01 mm Milling head Swivel...

Page 20: ...egarding the machine 4 2 3 Dimensions F1410 LF 1 4 kW with trapezoidal thread spindle 4 2 F1410 LF F1410 LF hs 53 305 404 197 min 70 max 350 min 710 max 990 185 180 225 250 max 710 max 505 700 690 min...

Page 21: ...tions regarding the machine 4 2 4 Dimensions F1410 LF 1 4 kW with ball screws 4 2 F1410 LF F1410 LF hs 305 197 53 200 775 min 710 max 990 225 250 max 505 max 710 700 185 180 min 0 max 200 min 70 max 3...

Page 22: ...rding the machine 4 2 5 Dimensions F1410 LF hs 2 0 kW with trapezoidal threaded spindle 4 2 F1410 LF F1410 LF hs 53 305 404 197 min 70 max 350 min 900 max 1180 180 225 250 max 710 max 505 700 690 35 7...

Page 23: ...ons regarding the machine 4 2 6 Dimensions F1410 LF hs 2 0 kW with ball screws 4 2 F1410 LF F1410 LF hs 305 197 53 200 775 min 900 max 1180 225 250 max 505 max 710 700 180 min 70 max 350 404 690 185 m...

Page 24: ...on values in idle F1410 C LF F1410 C LF hs Emission sound pressure level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 d...

Page 25: ...rive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine precision True running...

Page 26: ...ing the machine 4 3 3 Dimensions F1410 C LF 1 4 kW with trapezoidal thread spindle 4 3 F1410 C LF F1410 C LF hs 305 404 700 35 150 197 180 min 0 max 200 185 min 710 max 990 740 min 70 max 350 53 225 2...

Page 27: ...ns regarding the machine 4 3 4 Dimensions F1410 C LF 1 4 kW with ball screws 4 3 F1410 C LF F1410 C LF hs 775 200 700 404 53 305 min 70 max 350 197 180 185 min 0 max 200 min 710 max 990 700 225 250 ma...

Page 28: ...g the machine 4 3 5 Dimensions F1410 C LF hs 2 0 kW with trapezoidal thread spindle 4 3 F1410 C LF F1410 C LF hs 305 404 700 35 150 197 180 min 900 max 1180 740 min 70 max 350 53 225 250 max 720 max 5...

Page 29: ...regarding the machine 4 3 6 Dimensions F1410 C LF hs 2 0 kW with ball screws 4 3 F1410 C LF F1410 C LF hs 775 200 700 404 53 305 min 70 max 350 197 180 min 900 max 1180 700 225 250 max 720 max 505 96...

Page 30: ...values in idle CC F1410 LF CC F1410 LF hs Emission sound pressure level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power level at 50 73 7 dB A 84 1 dB A at 100 79 1 d...

Page 31: ...1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine precision True running accuracy of the tool spindle 0 01 mm Milling head Swiveling feature in both directions 90 90 to 90 T...

Page 32: ...g the machine 4 4 3 Dimensions CC F1410 LF 1 4 kW with trapezoidal thread spindle 4 4 CC F1410 LF CC F1410 LF hs 305 404 700 35 150 197 180 min 0 max 200 185 min 710 max 990 740 min 70 max 350 53 225...

Page 33: ...regarding the machine 4 4 4 Dimensions CC F1410 LF 1 4 kW with ball screws 4 4 CC F1410 LF CC F1410 LF hs 775 200 700 404 53 305 min 70 max 350 197 180 185 min 0 max 200 min 710 max 990 700 225 250 m...

Page 34: ...the machine 4 4 5 Dimensions CC F1410 LF hs 2 0 kW with trapezoidal thread spindle 4 4 CC F1410 LF CC F1410 LF hs 305 404 700 35 150 197 180 min 900 max 1180 740 min 70 max 350 53 225 250 max 720 max...

Page 35: ...egarding the machine 4 4 6 Dimensions CC F1410 LF hs 2 0 kW with ball screws 4 4 CC F1410 LF CC F1410 LF hs 775 200 700 404 53 305 min 70 max 350 197 180 min 900 max 1180 700 225 250 max 720 max 505 1...

Page 36: ...n be infinitely set using the potentiometer For the 1 4 kW motor the infinite settings range from 140 to 3000 rpm for the 2 0 kW motor from 100 to 7500 rpm 1 4 kW motor Revolutions rpm 1 140 5 140 10...

Page 37: ...ust remain on STOP for approximately 10 seconds to enable the motor to reset To change the direction of rotation of the main drive motor the switch must rest on STOP for about 1 second to allow the re...

Page 38: ...rials for example steel ordinary boring oil must be used The borer is always to be removed from the workpiece with the spindle rotating When using non metal materials for example wood tearing on break...

Page 39: ...he collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down 1 Hold the tensioning nut in one hand 2 Press up...

Page 40: ...has been hand tightened the holding bolt 4 is used to hold the tool spindle 3 and tighten the tool tightening screw 2 clockwise without great strength using the Allen key 1 Removing tools with an inn...

Page 41: ...41 7 Fitting and removing the tools 42 6 Spannen und Ausdr cken der Werkzeuge 1 2 3 4 5...

Page 42: ...ead to the left or right to the desired degree position 4 To secure the milling head in the desired position tighten the hexagonal screw 4 and hexagonal nut 5 Bringing the milling head back to the nor...

Page 43: ...ling machine spindle to a defined dimension 1 Set the required depth with the activation lever 4 2 Read the depth off at the scale ring 3 3 Rotate the depth stop 2 to the correct position so that it t...

Page 44: ...trapezoidal threaded spindle of 4 mm with ball screws of 5 mm Scale ring Y axis 8 with trapezoidal threaded spindle of 4 mm with ball screws of 5 mm Scale ring Z axis 2 with trapezoidal threaded spin...

Page 45: ...45 10 Feed motions of the X Y and Z axes Figure F1410 LF F1410 LF hs Figure F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 10 1 7 5 4 2 3 8 9 11 12 6 8 1 6 5 4 2 3 7 9...

Page 46: ...stment is neither required nor possible 11 1 X axis 1 To adjust the spindle nut in the X axis 2 the cross slide support is moved to the middle 2 After undoing the threaded pin 1 the adjustment nut 3 i...

Page 47: ...ves the play from the operation of the trapezoidal thread spindle 3 After the setting has been made tighten the threaded pin 4 back up again 4 Install the bellows 7 and tighten screws 8 11 3 Z axis 1...

Page 48: ...face with fine sandpaper Check the tension of the gear belt and adjust if necessary Check the play in the feed spindles and set if necessary 13 Lubrication of the machine The lubrication process reduc...

Page 49: ...earings are closed in by design and are greased for life of the machine at point of manufacture The tracks if installed as well as the ball roll spindles of the milling machines with linear guides LF...

Page 50: ...ler must be unlo cked For machines with a 1 4 kW drive motor the motor must be switched on again using the ON OFF switch after the emergen cy off switch is unlocked After unlocking wait approximately...

Page 51: ...cation Wrong coolant set Check the ratio of coolant and correct if necessary Do not use pure water to cool Tool holder cannot be inserted into the main spindle Incorrect tool ball in the tool holder O...

Page 52: ...for the relevant material Tool holder cannot be removed from the main spindle Tool was not inserted accor ding to instructions tool screw can be unscrewed upwards In the event of a remove tool tighten...

Page 53: ...of the cross slide support 7 Tool tightening screw 8 Clamping lever for securing the protective hood 9 Clamping lever for securing the tool spindle 10 Activation lever for moving the tool spindle slee...

Page 54: ...r adjusting the transverse motion Y axis of the cross slide support 8 Clamping lever for securing the protective hood 9 Clamping lever for securing the tool spindle 10 Activation lever for moving the...

Page 55: ...adjusting the longitudinal motion X axis of the cross slide support 6 Hand wheel for adjusting the transverse motion Y axis of the cross slide support 7 Tool tightening screw 8 Clamping lever for secu...

Page 56: ...boring and milling depth 6 Hand wheel for adjusting the longitudinal motion X axis of the cross slide support 7 Hand wheel for adjusting the transverse motion Y axis of the cross slide support 8 Clamp...

Page 57: ...ross slide support 11 Hand wheel for adjusting the transverse motion Y axis of the cross slide support 12 Clamping lever for securing the protective hood 13 Clamping lever for securing the tool spindl...

Page 58: ...2 Mode selection switch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 ON OFF switch with under voltage trigger 5 Coolant ON...

Page 59: ...cross slide support 11 Hand wheel for adjusting the transverse motion Y axis of the cross slide support 12 Clamping lever for securing the protective hood 13 Clamping lever for securing the tool spin...

Page 60: ...witch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 3 setting switch of the electrical drive motor I START RIGHT 0 STOP II S...

Page 61: ...t no Items Order no Description 1 1 51400283 0003 Protective hood 2 1 51006535 0002 Clamp holder 3 1 51507029 Tensioning lever 4 1 51004010 0010 Guide rod 5 3 16191200004010 Screw 6 2 16112500004000 W...

Page 62: ...62 16 Drawings and legends 16 2 Electronic hood with 1 4 kW motor 16 2 1 F1410 LF F1410 C LF 15 11 10 10 1 13 10 3 10 2 8 1 3 7 5 8 2 6 2 9 1 12 8 9 4 5 1 1...

Page 63: ...8 1 4 16191200004010 Screw 8 2 4 16112500004000 Washer 9 1 51500401 0002 Board holder without cut out 9 1 1 51500401 0003 Board holder with cut out 10 1 16191200004020 Screw 10 1 1 51501304 Symbol for...

Page 64: ...64 16 Drawings and legends 16 2 Electronic hood with 1 4 kW motor 16 2 2 CC F1410 LF 1 5 7 6 4 3 2...

Page 65: ...key 2 1 51007430 0001 8 mm for tool tightening screw 1 51007440 0001 10 mm for tool tightening screw MT3 or ISO30 3 1 51401504 0001 Cover hood 4 Tool tightening screw 4 1 91200010130 01 MT2 with tigh...

Page 66: ...66 16 Drawings and legends 16 3 Milling head with 1 4 kW motor 27 31 28 29 30 36 37 32 38 33 39 1 17 21 34 10 22 16 14 26 5 9 6 25 24 16 20 19 3 8 13 12 7 3 4 2 11 40...

Page 67: ...3 1 51003475 0002 ISO30 16 2 51502115 Ball bearing 17 1 51003475 0001 Sleeve 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007 Gear shaft 24 2...

Page 68: ...16 Drawings and legends 16 4 Milling head with 2 0 kW motor 27 31 22 28 30 52 43 41 44 12 29 13 11 2 7 9 4 49 8 36 23 33 37 1 21 42 34 10 38 39 32 19 20 24 18 17 16 14 45 25 5 15 6 50 48 3 53 35 51 9...

Page 69: ...6191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MT2 1 51003465 0001 MT3 1 51003475 0002 ISO30 15 1 51007970 0002 Spring wire 16 2 51502135 Ball bearing 17 1 51003475 0001 Sleeve 18 2 51502200 N...

Page 70: ...16 Drawings and legends 16 4 Milling head with 2 0 kW motor 27 31 22 28 30 52 43 41 44 12 29 13 11 2 7 9 4 49 8 36 23 33 37 1 21 42 34 10 38 39 32 19 20 24 18 17 16 14 45 25 5 15 6 50 48 3 53 35 51 9...

Page 71: ...Allen key 48 1 51007430 0002 8 mm for tool tightening screw MT2 1 51007440 0002 10 mm for tool tightening screw MT3 or ISO30 49 Tool tightening screw 49 1 91200010130 01 with thread M10 to MT2 1 9120...

Page 72: ...ings and legends 16 5 Z column with vertical slide with trapezoidal thread spindle 6 1 2 3 4 5 7 8 4 4 9 10 11 12 13 14 15 16 17 4 6 4 18 7 8 19 20 4 4 23 24 22 21 25 26 27 28 29 30 14 32 31 33 4 1 34...

Page 73: ...1 51004050 0006 Washer 12 1 16193300010035 Washer 13 1 16193400010000 Nut 14 30 16191200006020 Screw 15 1 16112500010000 Washer 16 1 16193300010050 Screw 17 1 51503015 Aluminum scale 18 1 51401403 00...

Page 74: ...ings and legends 16 5 Z column with vertical slide with trapezoidal thread spindle 6 1 2 3 4 5 7 8 4 4 9 10 11 12 13 14 15 16 17 4 6 4 18 7 8 19 20 4 4 23 24 22 21 25 26 27 28 29 30 14 32 31 33 4 1 34...

Page 75: ...hs 4 26 16191200004010 Screw 9 1 51401412 0001 Cover plate 19 2 51401419 0001 Cover plate 20 4 16112500004000 Washer 21 2 16191200006030 Screw 22 1 51004335 0002 Clamp 23 1 51004335 0001 Clamp plate...

Page 76: ...76 16 Drawings and legends 16 6 Spindle Z axis with trapezoidal thread spindle 16 6 1 F1410 LF F1410 LF hs 9 7 4 8 6 5 4 3 2 1...

Page 77: ...LF hs Part no Items Order no Description 1 1 51502550 0001 Spindle 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spindle flange 6 3...

Page 78: ...78 16 Drawings and legends 16 6 Spindle Z axis with trapezoidal thread spindle 16 6 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 1 3 4 5 6 4 8 17 12 9 13 14 15 18 19 20 21 16 22 10 7 2 11 23...

Page 79: ...012 Screw 7 2 51004025 0025 Setting nut 8 1 51401422 0001 Motor holder 9 1 51401426 0001 Clamp motor holder 10 1 51401501 0001 Cover hood 11 1 51500122 Stepper motor 12 2 16191200006030 Screw 13 1 515...

Page 80: ...80 16 Drawings and legends 16 7 Lateral drive for Z axis with trapezoidal thread spindle 6 4 5 4 3 2 1 7 12 8 9 10 11 14 13...

Page 81: ...2 51502111 Ball bearing 5 1 51004060 0001 Spindle flange 6 2 51004025 0027 Setting nut 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12...

Page 82: ...ngs and legends 16 8 Cross slide support top slide base plate with trapezoidal thread spindle 9 7 8 7 6 5 4 10 11 13 12 14 16 15 17 16 15 18 19 3 20 7 20 3 29 3 30 31 1 2 5 21 3 8 3 26 3 26 23 24 7 25...

Page 83: ...1 51401402 0001 Retaining plate Y axis 12 2 16196500004008 Screw 13 2 16191200008090 Screw 14 1 51006970 0002 Spindle extension Y axis 15 4 16012700012000 Spring washer 16 4 16191200012035 Screw 17 2...

Page 84: ...ngs and legends 16 8 Cross slide support top slide base plate with trapezoidal thread spindle 9 7 8 7 6 5 4 10 11 13 12 14 16 15 17 16 15 18 19 3 20 7 20 3 29 3 30 31 1 2 5 21 3 8 3 26 3 26 23 24 7 25...

Page 85: ...4 16191200006030 Screw 3 74 16191200006020 Screw 7 10 16191200004010 Screw 22 1 51507029 Tensioning lever 23 1 51002516 0001 Clamp with spigot 24 1 51004335 0001 Clamp plate 25 1 51004335 0002 Clamp...

Page 86: ...86 16 Drawings and legends 16 9 Spindle X axis with trapezoidal thread spindle 16 9 1 F1410 LF F1410 LF hs 1 2 5 4 9 7 3 9 6 11 2 8 10...

Page 87: ...ion 1 1 51401155 00011 Spindle bearing 2 2 51502112 Ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00011 Scale ring 80 intervals 7...

Page 88: ...Drawings and legends 16 9 Spindle X axis with trapezoidal thread spindle 16 9 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 8 2 22 24 21 20 15 16 13 14 25 12 27 26 7 6 23 9 4 18 28 17 2 1 11...

Page 89: ...indle 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Stepper motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 1604710001...

Page 90: ...90 16 Drawings and legends 16 10 Spindle Y axis with trapezoidal thread spindle 16 10 1 F1410 LF F1410 LF hs 1 2 5 4 9 7 3 9 6 11 2 8 10...

Page 91: ...1 1 51401155 00011 Spindle bearing 2 2 51502112 Grooved ball bearing 3 1 51004040 0003 Pressure spring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00011 Scale ring 80 interv...

Page 92: ...Drawings and legends 16 10 Spindle Y axis with trapezoidal thread spindle 16 10 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 8 2 22 24 21 20 15 16 13 14 25 12 27 26 7 6 23 9 4 18 28 17 2 1 11...

Page 93: ...01 Spindle 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Stepper motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 16047...

Page 94: ...ends 16 11 Z column with vertical slide with ball screws 1 2 4 5 3 6 7 12 11 10 9 13 14 15 7 7 16 17 18 20 19 21 22 23 24 7 13 7 25 14 15 28 27 8 30 31 29 7 7 32 33 34 21 36 37 38 26 39 40 7 7 42 41 8...

Page 95: ...00 Nut 17 1 51401441 0001 Vertical slide 18 1 51004050 0006 Washer 19 1 16193300010035 Screw 20 1 16193400010000 Nut 21 30 16191200006020 Screw 22 1 16112500010000 Washer 23 1 16193300010050 Screw 24...

Page 96: ...ends 16 11 Z column with vertical slide with ball screws 1 2 4 5 3 6 7 12 11 10 9 13 14 15 7 7 16 17 18 20 19 21 22 23 24 7 13 7 25 14 15 28 27 8 30 31 29 7 7 32 33 34 21 36 37 38 26 39 40 7 7 42 41 8...

Page 97: ...6191200006030 Screw 16 1 51401412 0001 Cover plate 27 2 51401419 0001 Cover plate 28 4 16112500004000 Washer 29 1 51004335 0002 Clamp 30 1 51004335 0001 Clamp plate 31 1 51002516 0001 Clamp with spigo...

Page 98: ...98 16 Drawings and legends 16 12 Spindle Z axis with ball screws 16 12 1 F1410 LF F1410 LF hs...

Page 99: ...hs Part no Items Order no Description 1 1 51505210 0003 Spindle with spindle nut 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spin...

Page 100: ...100 16 Drawings and legends 16 12 Spindle Z axis with ball screws 16 12 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 1 3 4 5 6 4 8 17 12 9 13 14 15 18 19 20 21 16 22 10 7 2 11 23 24...

Page 101: ...6 3 16191200006012 Screw 7 2 51004025 0025 Setting nut 8 1 51401422 0001 Motor holder 9 1 51401426 0001 Clamp motor holder 11 1 51500122 Cover hood 12 2 16191200006030 Stepper motor 13 1 51502323 Scr...

Page 102: ...102 16 Drawings and legends 16 13 Lateral drive for Z axis with ball screws 6 4 5 4 3 2 1 7 12 8 9 10 11 14 13...

Page 103: ...111 Ball bearing 5 1 51004060 0001 Spindle flange 6 2 51004025 0027 Setting nut 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 1609...

Page 104: ...104 16 Drawings and legends 16 14 Cross slide support with ball screws 9 7 8 7 6 5 10 11 13 12 14 16 15 17 16 15 18 19 3 20 7 20 3 29 3 30 31 1 2 5 3 8 3 3 23 24 7 25 2 27 22 28...

Page 105: ...w 17 2 16193400012000 Nut 18 1 51401146 00012 Base plate 19 1 51505232 Set of guide rails 460 mm 20 40 Cover cap Included in a set of guide rails 460mm 700mm 28 1 51401440 0001 Cross slide 29 1 515052...

Page 106: ...106 16 Drawings and legends 16 15 Spindle X axis with ball screws 16 15 1 F1410 LF F1410 LF hs 1 2 5 4 9 7 3 9 6 11 2 8 10...

Page 107: ...5 00011 Spindle bearing 2 2 51502112 Ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507026 00...

Page 108: ...108 16 Drawings and legends 16 15 Spindle X axis with ball screws 16 15 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 8 2 22 24 21 20 15 16 13 14 25 12 27 26 7 6 23 9 4 18 28 17 2 1 11 10 5...

Page 109: ...pindle nut 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Stepper motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 16047...

Page 110: ...110 16 Drawings and legends 16 16 Spindle Y axis with ball screws 16 16 1 F1410 LF F1410 LF hs 1 2 5 4 9 7 3 9 6 11 2 8 10...

Page 111: ...51401155 00011 Spindle bearing 2 2 51502112 Grooved ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals...

Page 112: ...112 16 Drawings and legends 16 16 Spindle Y axis with ball screws 16 16 2 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 8 2 22 24 21 20 15 16 13 14 25 12 27 26 7 6 23 9 4 18 28 17 2 1 11 10 5...

Page 113: ...pindle nut 9 1 16091300006010 Threaded pin 10 2 16112500006001 Washer 11 2 16191200006025 Screw 12 1 51500122 Stepper motor 13 1 51004020 0002 Belt disk 14 2 16000002214010 Adjusting washer 15 2 16047...

Page 114: ...91200004010 Screw 2 6 16112500004000 Screw 3 1 51401409 0001 Cover plate 4 4 51004008 0010 Spacer cover plate 5 1 51004020 0006 Tube 6 2 16191200004020 Screw 7 1 51500633 0001 Limit switch 8 1 5100101...

Page 115: ...over plate 2 5 16112500004000 Washer 3 5 16191200004010 Screw 4 1 16191200003006 Screw 5 1 16167980003000 Fanned washer 6 1 51508200 Washer 7 1 51501501 Grommet 8 1 51401410 0001 Cover plate 9 2 16191...

Page 116: ...116 16 Drawings and legends 16 19 Limit switch for Z axis 16 19 1 F1410 C LF F1410 C LF hs CC F1410 LF CC F1410 LF hs 3 1 2 3 4 5 6 2 7 2 3 8 9 10 11 3 4...

Page 117: ...er no Description 1 1 51401407 0001 Top bracket 2 4 16191200004010 Screw 3 10 16112500004000 Washer 4 2 51004008 0010 Spacer cover plate 5 1 51500633 0001 Limit switch 6 2 16191200004020 Screw 7 1 514...

Page 118: ...118 16 Drawings and legends 16 20 Control panel for 1 4 kW motor 12 1 11 18 2 4 10 8 7 9 6 3 5 5 5 13 14 15 16 17...

Page 119: ...r 4 1 1 51500807 00021 Potentiometer complete 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 515006...

Page 120: ...120 16 Drawings and legends 16 20 Control panel for 1 4 kW motor 7 2 3 8 1 6 10 9 9 10 5 4 11 12 13 14 15 16 17...

Page 121: ...6167980004000 Fanned washer 4 4 16191200003010 Screw 5 2 51500401 0001 Guide rails 6 1 51501402 Control board 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 9 4 16193400003000 Nut 10 4 16167980003...

Page 122: ...122 16 Drawings and legends 16 21 Control panel for 2 0 kW motor 5 12 1 11 5 10 9 8 7 6 18 2 3 4 5 13 14 15 16 17...

Page 123: ...01 Potentiometer 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 51500601 Switch 11 1 51500602 Switc...

Page 124: ...124 16 Drawings and legends 16 21 Control panel for 2 0 kW motor 7 2 3 8 1 11 12 13 14 15 16 17...

Page 125: ...ontroller board for professional milling 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 11 2 51501533 Cable screw 12 2 51501523 Closure scre...

Page 126: ...126 16 Drawings and legends 16 22 Support arm for control panel 1 2 3 4 5 6 8 9 5 4 7 9 8...

Page 127: ...401316 0001 Console arm 7 1 51001016 00031 Holder for controller housing 8 4 16191200006016 Screw 9 4 16112500006001 Washer Without machine safety cabin 1 1 51002051 00011 Holder for arm 2 2 161912000...

Page 128: ...128 16 Drawings and legends 16 23 Industrial monitor and membrane keyboard 2 14 16 4 5 17 18 21 22 20 19 24 25 23 15 6 11 7 12 8 13 9 10 1 3 15...

Page 129: ...004000 Nut 7 1 51501304 Symbol for earthed connection 8 2 16193400003000 Nut 9 1 51500800 Noise filter 10 2 16191200003010 Screw 11 2 16167980004000 Fanned washer 12 1 16191200004025 Screw 13 2 161679...

Page 130: ...ntiometer with cable and connector 3 1 1 51500807 00021 Potentiometer complete 4 1 51500606 0001 On Off switch 5 1 51500601 Switch 6 2 16193400004000 Nut 7 2 16167980004000 Fanned washer 8 1 51401540...

Page 131: ...w 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7 2 51501533 Cable screw 8 2 51500401 0001 Guide rails 9 4 51501505 Counter nut 10 1 51501402 Control board 11 4 1...

Page 132: ...r operating modes 3 1 51500801 00011 Potentiometer 4 1 51500602 Switch 5 1 51500601 Switch 6 2 16193400004000 Nut 7 2 16167980004000 Fanned washer 8 1 51401539 0001 Switch cover 9 LEDs with switch con...

Page 133: ...8 0001 Cover 2 1 51501304 Symbol for earthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7 2 51501533 Cable screw 8 4 515015...

Page 134: ...Holder for arm 2 1 51002416 00011 Console arm 3 2 51004040 0006 Washer 4 2 16112500008001 Washer 5 2 51507031 0003 Clamping lever 6 1 51002100 0001 Retaining plate for industrial monitor 7 1 51004020...

Page 135: ...135 17 Circuit diagram 17 1 for motor 1 4 kW This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams 17 9...

Page 136: ...cuit diagram 17 2 for 1 4 kW motor and machine safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diag...

Page 137: ...gram 17 3 Industrial monitor and membrane keyboard for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circ...

Page 138: ...138 17 Circuit diagram 17 4 for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams 17 9...

Page 139: ...cuit diagram 17 5 for motor 2 0 kW and machine safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diag...

Page 140: ...gram 17 6 Industrial monitor and membrane keyboard for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circ...

Page 141: ...Direction of rotation change green with brown see legend for circuit diagrams 17 9 Direction of rotation change green with brown see legend for circuit diagrams 17 9 This document shows all the equip...

Page 142: ...ng M1 Main spindle motor M2 Coolant pump M3 Fan for industrial monitor M4 Axis motor 3H8221 624 6A N1 Mains power plug N2 Motor connector N3 9 pin connector N4 Terminal board P1 Motor control board P2...

Page 143: ...coolant unit see diagram The diameter of the through holes in the surface must be at least 9 mm 18 2 Mounting of the coolant unit to the machine base cabinet optional The coolant unit 2 is positioned...

Page 144: ...cabinet optional 18 3 Mounting of the coolant return plate optional The coolant return plate 2 collects dripping coolant from the workbench and returns it back to the coolant unit To mount proceed as...

Page 145: ...is only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 18 5 Filling the coolant unit A number of protective measures must...

Page 146: ...itched on Caution Coolant flow is controlled with the coolant shut off valve 18 Coolant unit optional For machines with 1 4 kW drive motor For machines with 2 0 kW hs drive motor Switch position 0 Pum...

Page 147: ...h a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine Attention should be paid to ensure that the nozzle does not come into contact with the...

Page 148: ...nserts 2 1 51500119 Coolant pump 2 1 1 51504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 4 16191200006016 Screw 3 1 4 161125...

Page 149: ...read M8 of the ma chine safety cabin see diagram The diameter of the through holes in the surface must be at least 9 mm 19 2 Mounting of the machine safety cabin to the machine base cabinet optional T...

Page 150: ...4 Filling the coolant unit integrated in the machine safety cabin See point 18 5 The capacity of the coolant unit integrated in the machine safety cabin is approximately 42 liters 19 5 Operating the...

Page 151: ...bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 1 51401461 0001 Door left 4 1 51505058 Engaging insert 5 1 51401462 0001 Door right 6 2 5...

Page 152: ...to be subsequently fitted to the machine this will by default replace the milling head mounted on the milling machine To mount the mounting bracket first remove the index bolt as described in chapter...

Page 153: ...ping screws 4 of the mounting bracket Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring Then tighten the two clamping scr...

Page 154: ...rotary table 2 The workpiece to be processed is in turn clamped in the lathe chuck 21 2 Swiveling the worm shaft in and out The swiveling of the worm shaft in and out is not necessary in CNC mode But...

Page 155: ...pushed through the motor hood into the screw 13 only clockwise The rotary table should only turn with difficulty or not at all 10 The four threaded pins in the limiting ring can now be used to set the...

Page 156: ...g plate 30 to be swiveled 3 Remove the three screws 28 using the Allen key The motor holding plate may be swiveled to give better access to the screws 4 Tighten the screw 29 back up again 5 Open the c...

Page 157: ...ccentric tappet 7 is set using the holding ring 6 To set the axial play of the eccentric tappet proceed as follows 1 Remove the NC drive unit see chapter Removing the NC drive unit 2 Undo the four thr...

Page 158: ...wheel 4 1 Stop ring 5 1 Worm shaft 6 1 Retaining ring 7 1 Excenter 8 1 Washer 11 1 Locking screw 13 1 Screw 14 1 Feather key 20 6 Fixing screw worm wheel 21 4 Fixing screw stop ring 22 4 Fixing screw...

Page 159: ...elt wheel 33 1 51401330 0001 Motor cover 34 1 51501505 Counter nut 35 1 51501533 Cable screw 36 4 16193400005000 Nut 37 1 51500122 Stepping motor 38 1 51004010 0021 Spacer 39 2 16047100014000 Securing...

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