Vollrath Stoelting Flavor Burst STL-80SS-DLX Operator'S Manual Download Page 20

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Sanitizer Pump and Related Parts (See Figure 6)

ITEM PART

NO.

DESCRIPTION

QTY.

FUNCTION

1 STOEMIS3028-80M

FLUSH TUBE ASSEMBLY

Connects with flavor line to flush with
sanitizer solution.

1A STOEFIX1051

1/4” ID HOSE BARB ELBOW

2 ea.

Connects to the syrup line and sanitizer tank to
transport sanitizer solution.

1B STOESYR931

CLEAR TUBING

3 ea.

Transports sanitizer to Pump Flush Adapter
fitments and to the sanitizer tank.

1C STOEFIX1046

FLUSH TUBE “Y” CONNECTOR

1 ea. Splits sanitizer flush tube into two tubes.

2 STOETUB807

SANITIZER TUBE REPLACEMENT

Transports sanitizer through pump.

3 STOESAN748

SANITIZER PUMP ASSEMBLY

Supplies sanitizer to flush tube.

4 STOEELE932DLX

PUMP & SANITIZER CABLE
HARNESS - DELUXE

Provides power to the syrup and sanitizer
pumps.

5 STOEFIX1035

1/4 TO 3/16 OD REDUCING UNION

Connects elbow to sanitizer line.

6 STOEFIX1045

1/4" TUBE TO 1/4" HOSE STEM

Creates tension for tighter fit.

7 STOEFIX1036

1/4" TO 1/4" OD UNION ELBOW

Connects syrup in tube to pump.

8 STOESAN756

SANITIZER TANK ASSEMBLY

Houses sanitizer cleaning solution.

8A STOESAN749

THREADED CHECK VALVE

1 ea. Allows air to fill Sanitizer Tank.

8B STOESAN750

SANITIZER TANK DOME NUT

1 ea. Mounts check valve to Sanitizer Tank.

8C STOEFIX1052

SANITIZER TANK QUICK
CONNECT

1 ea. Connects sanitizer lines to Sanitizer Tank.

8D STOESAN755

SANITIZER TANK CAP

1 ea. Allows Sanitizer Tank to be refilled.

8E STOESAN754

SANITIZER CAP O-RING

1 ea.

Seals the Sanitizer Tank opening to
prevent leakage.

8F STOESYR931

CLEAR TUBING

1 ea. Transports sanitizer to flush tubes.

8G STOESAN752

SANITIZER TANK

1 ea. Houses sanitizer cleaning solution.

8H STOERUB604

SANITIZER TAINK O-RING

4 ea.

Seals sanitizer tank’s quick connect & check
valve openings.

9 STOESYR927

INTERNAL 9-TUBE ASSEMBLY

Transports syrup from bags to flavor 9-Tube
Assembly.

9A STOESYR900

4' 9-TUBE ASSEMBLY TUBE

Brings syrup from pump to Injector Head.

9B STOEROT511

LINE COUPLER NUT

Connects flavor lines to the internal
9-Tube Assembly.

9C STOEROT512

TUBE CONNECTOR BODY

Connects internal 9-Tube Assembly to
flavor lines.

9D STOEROT510

LINE COUPLER

Holds flavor lines in place.

9E STOEFAS2051

ROLLED FLANGE EYELET

Secures flavor lines to line coupler.

9F STOEMIS3023

FLAVOR LINE DUST CAP

Cover to protect end of flavor lines.

Summary of Contents for Stoelting Flavor Burst STL-80SS-DLX

Page 1: ...A VOLLRATH DIVISION Flavor Burst Soft Serve System Striped Deluxe Operator s Manual Manual No 513843 ...

Page 2: ......

Page 3: ...mpany s White Glove Service Phone 1 800 319 9549 Warranty Installation Form An installation form is provided with every STL 80SS DLX system located inside the unit with this manual It is important that the operator installer completely fill out the installation documents accompanying the unit before using this system Any questions or concerns regarding the warranty should be clarified upon deliver...

Page 4: ...ing the Injector Assembly 29 Sanitizing the Injector System 30 Replacing the Syrup Flavors 32 Scheduled Maintenance 36 Clean In Place CIP Procedure 36 CIP Phase 1 Prep 36 CIP Phase 2 Flush 38 CIP Phase 3 Clean 39 CIP Phase 4 Reassemble 40 Filling the Sanitizer Tank 41 Priming the Syrup System 42 Replacing Injector Head O Rings 43 Miscellaneous Cleaning Procedures 44 Cleaning the Injector Assembly ...

Page 5: ...et 55 Mounting the Tube Cable Casing Assemblies 58 Connecting the Unit Syrup Line and Pump Harness Cable 60 Installing the Electronics Box and Power Connections 61 Filling the Sanitizer Tank 64 Installing Flavors and Priming Syrup Lines 64 Color Touch Panel Overview 68 Quick Reference Guide for Color Touch Panel Setup 68 Testing the STL 80SS DLX System 69 Directory of Cleaning Procedures 72 Parts ...

Page 6: ...ause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which t...

Page 7: ...X system should be cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONTACT STOELTING COMPANY S WHITE GLOVE SERVICE IF YOU HAVE ANY QUESTIONS Phone 800 319 9549 Always follow these safety precautions when o...

Page 8: ... aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Children shall not play with the appliance NOTE Cleaning and user maintenance shall not be made by children without supervision ENVI...

Page 9: ...6 PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ...avor lines and or cables to the side of the freezer 5 STOEELE525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 STOECAB113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST SOFT SERVE DELUXE CABINET 8 FLAVOR 1 Houses 8 syrup trays and bags 8 STOESYR944 SYRUP BAG CONNECTOR ASSEMBLY 8 Transports syrup from the bag to the pumps 9 N A DELUXE ELECTRONICS BOX 1 Houses ...

Page 11: ...8 General System Overview Figure 1 ...

Page 12: ...ng front panel 6 STOEFAS2014 8 32 X 1 2 PAN HEAD SCREW 2 Fastens the handle to front door panel 7 STOERUB618 RUBBER BUMPER W WASHER 4 Provides spacing between cabinet base and table 8 STOEFAS2064 10 32 X 1 2 PAN HEAD SCREW 4 Fastens rubber bumpers to cabinet base 9 STOEMIS3074 DUST CAP 4 Covers screw hole in rubber bumper 10 STOECAB236TS CABINET REAR PANEL 1 Allows access to pumps 11 STOECAB235R C...

Page 13: ...10 Outer Cabinet Continued Figure 2 ...

Page 14: ...nd side panels 10 STOECAB204R SYRUP RACK RIGHT PANEL 1 Holds outer syrup rails 11 STOEFAS2024 8 32 X 1 4 PAN HEAD SCREWS 48 Fastens pump brackets and pumps and other cabinet parts 12 STOECAB205A ACCESSORY MOUNTING BRACKET A 1 Secures Accessory Mounting Bracket to cabinet base 13 STOECAB205CTP ACCESSORY MOUNTING BRACKET CTP DLX 1 Secures pump cable to cabinet base 14 STOEMIS3192 LOCKING HOLE PULUG ...

Page 15: ...12 Inner Cabinet Continued Figure 3 ...

Page 16: ...s flavor lines to the internal 9 Tube Assembly 4G STOERUB602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 STOEINJ117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 STOEMIS3142 FLAVOR LINE DUST CAP FB 80 1 Covers syrup manifold when not connected 7 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 8 STOERUB601 9 POS DUCKBILL CHECK VALVE 1 P...

Page 17: ...ED CHANNEL 1 ea Covers and protects the cables and tubes of the Casing Assembly 14B STOEMIS3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to freezer panel 14C STOEFAS2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures Casing cover to mounting brackets 14D STOEFAS2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures the magnet assembly to the mounting brackets 14E STOEFAS2035 8 32 NUT EXT LOCK WASHE...

Page 18: ...4 ID HOSE BARB SHUTOFF 1 ea Connects flavor line to flavor bag 2B STOESYR902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C STOETUB811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D STOEFIX1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 STOESYR927 INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 3A ST...

Page 19: ...16 Syrup Pump and Related Parts Figure 5 ...

Page 20: ...anitizer cleaning solution 8A STOESAN749 THREADED CHECK VALVE 1 ea Allows air to fill Sanitizer Tank 8B STOESAN750 SANITIZER TANK DOME NUT 1 ea Mounts check valve to Sanitizer Tank 8C STOEFIX1052 SANITIZER TANK QUICK CONNECT 1 ea Connects sanitizer lines to Sanitizer Tank 8D STOESAN755 SANITIZER TANK CAP 1 ea Allows Sanitizer Tank to be refilled 8E STOESAN754 SANITIZER CAP O RING 1 ea Seals the Sa...

Page 21: ...18 Sanitizer Pump and Related Parts Figure 6 ...

Page 22: ...OSE BUSHING 5 8 1 Protects the cable harness 7 STOEFAS2014 8 32 X 1 2 PAN HEAD 8 Secures various parts within the electronics box 8 STOEFAS2040 6 32 x 1 4 TAPPING SCREW 8 Secures the cover of the Electronics Box 9 STOEFAS2012 8 32 x 1 4 COUNTERSINK SCREW 4 Protects power cables from liquids 10 STOEELE485CTP 120V POWER ENTRANCE MODULE 1 Provides power connection to outside of cabinet 11 STOEELE932D...

Page 23: ...ABLE EXTERNAL 1 Connects the Touch Panel to the cabinet 25 SOTEELE926 RJ45 ETHERNET CABLE INTERNAL 1 Connects the Ethernet cable to the electronics board 26 STOEFAS2008 4 40 X 3 8 PAN HEAD SCREW 4 Attaches the ethernet plate to the panel 27 STOEFAS2042 4 40 LOCK NUT 4 Secures the Ethernet plate and screws Figure 7 ...

Page 24: ...er to Injector Head 6 STOERUB602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 7 STOERUB652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 8 STOERUB660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 STOERUB651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 11 STOEEL...

Page 25: ...22 Spare Parts Kit Figure 8 ...

Page 26: ...23 PAGE INTENTIONALLY LEFT BLANK ...

Page 27: ...ness day Sanitizing the Injector System 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximately 16 oz of this sanitizer solution into a spray bottle 2 Submerge the Gear Box nut spout adapter o rings Gear Cartridge and Injector Head in the rest of the sanitizer solution and soak for 5 minutes ...

Page 28: ...jector Head o rings the Gear Cartridge and the spout adapter o rings are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Gear Box so that the gear teeth line up with the gear inside the Gear Box 2 Install the Injector Head onto the Gear Box and rotate off center...

Page 29: ...r up and over the adapter tabs Rotate the locking collar over the tabs to secure 4 Connect the Drive Motor cable to the Motor 5 Ensure the Injector Assembly is resting level and horizontal Install and tighten the Gear Box nut to secure the assembly 6 Insert the syrup line manifold end fully into the Injector Head syrup line opening Rotate it until motion stops to secure 7 With a container under th...

Page 30: ...checked and adjusted if necessary 1 Ensure that the sanitizer tank has plenty of sanitizer solution that is no older than 28 days Refill if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired level Make adjustments acc...

Page 31: ...ing 1 With a container under the dispensing spout press the FLUSH SPOUT button on the Touch Panel to purge any remaining product from the spout NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN USE THE FLUSH SPOUT BUTTON IN THE FLUSH FUNCTIONS SECTION OF THE MAINTENANCE MENU 2 Rotate the 9 Tube Assembly coupler until it unlocks and is able to slide out of the Injector Head syrup lin...

Page 32: ...e the spout adapter from the freezer spout NOTE YOU MAY USE A CLEAN NARROW TOOL SUCH AS A SCREWDRIVER OR OTHER STURDY ROD TO GENTLY PRY THE ADAPTER OFF PLACE THE TOOL ON THE ADAPTER PORT AND SLOWLY ANGLE DOWN AGAINST THE FREEZER DOOR Disassembling the Injector Assembly 1 Rotate the Drive Motor to unlock and remove the Motor from the Gear Box 2 Rotate the Injector Head to unlock it from the Gear Bo...

Page 33: ...3 Brush and clean all exposed surfaces of the Injector Head with detergent water then rinse thoroughly with warm water 108 F 42 C Use a small brush to ensure the syrup orifices are completely clear 4 When the Gear Box and nut have soaked for at least 5 minutes brush and clean all exposed surfaces and openings with detergent water and rinse thoroughly with warm water 108 F 42 C NOTE UNDER NORMAL OP...

Page 34: ...rvice towel 10 Install the cap on the manifold 11 Clean rinse and dry the surfaces of the Drive Motor and exposed surfaces of the cabinet using detergent water warm water 108 F 42 C and single service towels 12 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section Touch Panel and ...

Page 35: ...s periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved Pour approximately 16 oz of sanitizer solution into a spray bottle and set aside the rest 2 Place a cup or container under the ...

Page 36: ...ngle service towel 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 12 Grip the bag underneath the fitment and lift the bag up with your other hand supporting the bottom of the bag Flip the fitment end...

Page 37: ...t 19 Repeat Steps 3 18 for any additional flavors that are being changed out 20 After the line is sanitized select Priming Functions in the Maintenance Menu 21 Select the flavor button of the line to be primed The button will pulse as syrup is pumped through the line 22 When the syrup flowing from the spout is thick and undiluted press a flavor key again to stop the prime function 23 Repeat Steps ...

Page 38: ...35 PAGE INTENTIONALLY LEFT BLANK ...

Page 39: ... Sheen Green Label mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for about 130 minutes CIP Phase 1 Prep 1 Disconnect the sanitizer line ...

Page 40: ...dy syrup line manifold and duckbill check valve from the 9 Tube Assembly Submerge these parts in detergent water 9 Place the end of the 9 Tube Assembly into a container to catch the expelled syrup and sanitizer solution during the rest of the Clean In Place procedure 10 Disconnect the syrup bag connectors from the syrup bags 11 Remove the Injector Assembly and adapter from the freezer and disassem...

Page 41: ... will be flushed and follow the instructions outlined on the Touch Panel screen to flush the syrup line 16 When the flushing process is complete disconnect the Pump Flush Adapter and repeat the process for the second line then the third and so on until all the lines have been flushed While the lines are flushing proceed to Phase 3 Clean to make the most of your time NOTE THE FLUSH FUNCTION SHOULD ...

Page 42: ...ast 5 minutes 20 Remove the rest of the parts from the sanitizer solution and place them on a sanitary tray to dry 21 Clean the exposed surfaces of the bag fitment and the syrup bag connector with warm hot detergent water Brush the bag fitment with the medium brush and the Connector with the small brush Then rinse with warm water 108 F 42 C and dry the parts with single service towels 22 Using the...

Page 43: ...ly fully into the Coupler 27 Push the coupler nut into the coupler body and rotate the coupler body until motion stops to secure 28 Install the cap on the manifold 29 Perform the Assembling the Injector Assembly and Installing the Injector System sections of the DAILY OPENING PROCEDURES 30 Empty and discard the remaining Stera Sheen sanitizer solution from the tank Rinse it out with water Refill t...

Page 44: ...ed or if a serving hasn t been made after some time It is formulated to hold its potency for up to 30 days in the tank NOTE USE STERA SHEEN GREEN LABEL SANITIZER IN THE TANK FOR ONLY THE DURATION OF THE CLEAN IN PLACE PROCEDURE WHEN THE PROCEDURE IS COMPLETE YOU MUST REPLACE THE STERA SHEEN SANITIZER WITH ENVIROKLEEN NO RINSE CLEANER STERA SHEEN WILL LOSE POTENCY AFTER A FEW HOURS ENVIROKLEEN WILL...

Page 45: ...main idle for more than 72 hours and when changing flavors Only the syrup lines directly involved will require this process 1 Press and hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu If the screen asks for a password enter the password 2 Select Priming Functions in the Maintenance Menu 3 Select the syrup line to be primed and follow the instructions on the scre...

Page 46: ...ps of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved 2 Remove the worn o rings from the Injector Head A small tool may be needed to remove the two o rings in the syrup line opening 3 Brush and clean all exposed surfaces of the Injector Head with deterge...

Page 47: ...tion into a spray bottle and set aside the rest NOTE DO NOT USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE OUTSIDE OR INSIDE OF THE CABINET Cleaning the Injector Assembly Suspension Bracket The Injector Assembly suspension bracket is installed behind the freezer door Therefore it is only removed to be sanitized when the freezer barrel is empty The bracket must be cleaned and sanitiz...

Page 48: ...stall the freezer door 10 Install and tighten the freezer door knobs Area Under the Cabinet 1 Carefully move the cabinet to an area outside of where it was sitting 2 Clean the area using a single service towel moistened with warm detergent water Use a brush if necessary 3 Rinse area with a single service towel and warm water 108 F 42 C and then wipe dry with a dry single service towel 4 Clean the ...

Page 49: ...Remove the metal casing from the freezer 2 Using warm detergent water and a single service towel clean the metal casing and the plastic casing attached to the freezer 3 Rinse casings with a towel and warm water 108 F 42 C 4 Dry the casings with a single service towel 5 Reinstall the metal casing to the freezer 9 Tube Assembly Syrup Lines 1 If it is necessary follow instructions in Phase 1 and Phas...

Page 50: ...gerprints etc 4 Gently wipe the cables with the dampened cloth taking care not to get any moisture near cable connections and any openings on the Touch Panel 5 Use the dry soft cloth to dry the surfaces of the Touch Panel and cables Winterizing the Unit If you will not be using your Flavor Burst system during the off season or other extended periods of time you should winterize the STL 80SS DLX sy...

Page 51: ...d hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu If the screen asks for a password enter the password 9 Scroll down to the Maintenance Functions section and touch the key named Flushing Functions 10 Press the flavor line to be flushed and follow the instructions outlined on the Touch Panel to flush the syrup line until it is empty 11 When the line is empty pres...

Page 52: ...sition under the trays 14 Ensure the Injector Assembly and the other parts are stored in a sanitary place for the off season When opening next season be sure to perform the Clean In Place procedure again to sanitize all pumps before recharging the system with syrups 15 When opening next season be sure to perform the Clean In Place procedure again to sanitize all pumps before recharging the system ...

Page 53: ...ERSONNEL Installing the Touch Panel and Mounting Bracket The Touch Panel is the control unit for the Flavor Burst system Normal operating functions are performed using the Touch Panel and the freezer draw handle The Touch Panel is mounted to the top of the freezer with the Touch Panel mounting bracket NOTE IF YOUR FREEZER HAS A ROUNDED TOP CONTACT WHITE GLOVE SERVICE FOR ALTERNATE MOUNTING KITS 1 ...

Page 54: ... PULL THE ADHESIVE AWAY FROM THE FREEZER SURFACE THIS COULD EVENTUALLY RESULT IN THE TOUCH PANEL ASSEMBLY FALLING OFF THE FREEZER 6 Install the Touch Panel mounting plate to the back of the Touch Panel using the screws provided Use the small lock washers in between the plate and screws 7 Connect the ethernet cable to the DRIVER BOARD 1 ethernet port behind the Touch Panel screen NOTE WHILE DRIVER ...

Page 55: ...ten them to secure 12 To position the Touch Panel closer or further from the freezer operator loosen the base plate hand knobs and slide the assembly forward or backward Ensure the anchor bracket is secured to all four posts of the base plate Tighten the hand knobs to secure the desired position NOTE IF THE BACK SLOTS OF THE ANCHOR BRACKET ARE NOT SECURED TO THE BASE PLATE THE TOUCH PANEL MAY PUT ...

Page 56: ...H THE EQUIPMENT SETUP WIZARD PROGRAM ON YOUR COLOR TOUCH PANEL LATER 2 Connect the angled end of the switch extension to the switch jack underneath the freezer overhang near the draw handle 3 Ensure the connections are fully engaged Installing the Draw Handle Switch The draw handle switch is used when an integrated switch is not present in the freezer the integrated freezer switch malfunctions or ...

Page 57: ...solution and soak for 5 minutes 3 Remove the cap and spray the cap and syrup line manifold opening with sanitizer solution Allow them to sanitize for at least 5 minutes 4 Place the 9 Tube Assembly and manifold cap on a sanitary tray to dry Remove the parts from the sanitizer solution and place them on the tray to air dry Assembling the Injector Assembly 1 Place the Gear Cartridge into the Gear Box...

Page 58: ... Assembly level horizontally with the Injector Head lined up directly under the spout adapter Two different suspension brackets are included with this system one for freezer doors with four knobs posts and one for freezer doors with two knobs posts Additional suspension bracket styles may available for other freezer models through White Glove Service The Injector Assembly can be mounted to either ...

Page 59: ...eding The suspension bracket is installed behind the freezer door 3 Remove the door knobs from the freezer door 4 Remove the freezer door from the freezer 5 Install the bracket back onto the freezer door post The bracket should be installed on the post closest to where the Drive Motor of the assembly will be 6 Reinstall the freezer door 7 Install and tighten the freezer door knobs 8 For freezer do...

Page 60: ...ally and the Drive Motor is straight vertically as it rests on the bracket Install and tighten the thumb nut to secure the assembly s position NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE GEAR BOX DURING INITIAL SET UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING THE SUSPENSION BRACKET SHOULD BE CLEANED AT LEAST EVERY 3...

Page 61: ...p port This puts the least amount of strain on where the manifold connects with the Injector Head In some cases the Drive Motor extends past the side of the freezer and will not allow for the front end of the casing to be placed forward In these instances the casing will need to be installed further back and above the level of the 9 tube assembly to allow the tubes to curve slightly downward and a...

Page 62: ...ng at the upper mark Then open the casing and clip a small hole along the open edge where the second mark was made This will be an exit hole for the draw switch extension cable 10 Remove the protective tape from the plastic cable casing and apply the casing to the cleaned area with the small hole level with the bottom of the overhang 11 Feed the Touch Panel s ethernet cable and switch extension ca...

Page 63: ...ace outside the cabinet 1 Remove the small screws on the back panel of the Cabinet 2 Carefully remove the panel and set it aside 3 Locate the 9 Tube Lead Remove the dust cap and slide the coupler casing down 4 Loosen the Lead s coupler nut and slide the connection onto the slot on the lower plate 5 Tighten the coupler nut and the casing to secure 6 Connect the 9 Tube Lead with the 9 Tube Assembly ...

Page 64: ...ns The electronics box houses the electronics board and most of the power connections for the Deluxe unit For shipping safety purposes the electronics box ships unconnected to the unit Follow these instructions to install the electronics box to the back of the Deluxe cabinet connect the remaining power cables and power up the system 1 Remove the electronics box cover by unscrewing the 4 screws on ...

Page 65: ...lectronics board port labeled BANK A or PWRCONN2 7 Reinstall the cover to the electronics box Use the 8 screws to secure the assembly 8 Ensure the power switch is in the off position with the end pressed in on the electronics box power entrance module 9 Connect the Drive Motor Cable to the round metal port 10 Connect the ethernet cable to the ethernet port in the plastic gland Screw the plastic co...

Page 66: ... screws provided 14 Plug the power cord into an outlet near the cabinet 15 Activate the unit by pressing the end of the switch on the power entrance module of the electronics box 16 Turn on the Touch Panel by pressing the small round black power button on the back casing of the Touch Panel There is also a smaller power button between the casing and the screen 17 Most likely settings on the Touch P...

Page 67: ...THE STERA SHEEN SANITIZER WITH ENVIROKLEEN NO RINSE CLEANER STERA SHEEN WILL LOSE POTENCY AFTER A FEW HOURS ENVIROKLEEN WILL REMAIN POTENT FOR THE 30 DAYS UNTIL YOUR NEXT SCHEDULED CLEAN IN PLACE PROCEDURE NOTE DO NOT USE PLAIN WATER IN THE TANK NOTE DO NOT USE OTHER CLEANING AGENTS IN THE TANK UNLESS APPROVED BY FLAVOR BURST MANY AGENTS INCLUDING BLEACH WATER LOSE POTENCY IN AS LITTLE AS A FEW HO...

Page 68: ...guiding the back end of the syrup bag into the back end of the syrup tray 7 Settle the bag into the tray evenly with the fitment behind the tray opening 8 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet 9 At this time you may wish to change the Touch Panel menu flavor names to coordinate with the new flavors installed This may be done now o...

Page 69: ...CE THE STERA SHEEN SANITIZER WITH ENVIROKLEEN NO RINSE CLEANER STERA SHEEN WILL LOSE POTENCY AFTER A FEW HOURS ENVIROKLEEN WILL REMAIN POTENT FOR THE 30 DAYS UNTIL YOUR NEXT SCHEDULED CLEAN IN PLACE PROCEDURE 12 After the Clean In Place procedure the syrup lines will be filled with sanitizer solution To prime the syrup lines with the new syrup flavors follow the full instructions outlined in the S...

Page 70: ...67 PAGE INTENTIONALLY LEFT BLANK ...

Page 71: ...ezer The STL 80SS DLX system will also dispense plain product if no flavors are selected on the Touch Panel NOTE IN OUR CONTINUAL EFFORT TO IMPROVE OUR PRODUCTS PROGRAM UPGRADES MAY BE AVAILABLE FOR THE TOUCH PANEL PLEASE VISIT WWW FLAVORBURST COM FOR THE LATEST DEVELOPMENTS AND INSTRUCTIONS Quick Reference Guide for Color Touch Panel Setup The STL 80SS DLX Touch Panel has a maintenance menu secti...

Page 72: ...raw handle down to dispense product If you have the timed servings enabled draw the serving until the system sounds a beep and the screen notifies you to stop drawing product Return the handle to the closed position at the end of the serving NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH PRESS THE SWITCH AGAINST THE DRAW HANDLE WHILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES ...

Page 73: ...red product at the top of your serving NOTE ADJUST THE WHITE CAP TIME IN THE ENABLE OR DISABLE SERVING OPTIONS SECTION OF THE MAINTENANCE MENU NOTE THE WHITE CAP OPTION IS ONLY AVAILABLE WHEN TIMED SERVING SIZES IS ACTIVATED 6 Draw multi flavored servings to evaluate if the layer timing is what you expected A shorter dispense time results in narrower layers a longer dispense time results in wider ...

Page 74: ...again to verify the syrup pump is malfunctioning Contact White Glove Service for help 9 On occasion it may be desirable to sanitize the Injector Head between servings Simply hold a container under the dispensing spout and press FLUSH SPOUT NOTE IF NO FLUSH SPOUT BUTTON IS SHOWN ON THE SCREEN YOU CAN FLUSH THE SPOUT BY ACCESSING THE MAINTENANCE MENU AND SELECTING THE FLUSHING FUNCTIONS SECTION ...

Page 75: ...mbly opening DAILY CLOSING PROCEDURES page 28 Injector Head Gear Cartridge Gear Box Spout Adapter and O rings 9 Tube Assembly Opening Drive Motor Touch Panel Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE every 30 days page 36 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Spout Adapter and O rings Injector Assembly Suspension Bracket Area Under the Cabin...

Page 76: ... Kit should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS STOEADPT500FBA Standard Spout Adapter with O Rings Inspect and replace if necessary Minimum STOERUB653 Upper O Ring for STOEADPT500FBA Spout Adapter X...

Page 77: ...ice that may be helpful for your operational or installation requirements This includes adapter kits adapters brackets and switches for various freezer models Please contact White Glove Service at 800 319 9549 or visit www PartsTown com and www flavorburst com for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLAC...

Page 78: ...should record and refer to when calling for parts or service The data plate is located on the center panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number STL 80SS DLX_______________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 ...

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