Volkswagen VAS 681 003A Operating Manual Download Page 3

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41.VW.2210.3102_BA_V00_EN

VAS 681 003A

Contents

LEGAL NOTICE

CONTENTS

INTRODUCTION

Preliminary information

Validity of the declaration of conformity

Manufacturer specifications

SAFETY

Warning levels

Important safety instructions

Safety functions

Emergency stop button

Intended use

Requirements for the target group

Duties of the operator

TRANSPORT AND STORAGE

Transport on receipt of goods

Unpacking the product

Transporting the product at the place of use

Engaging the parking brake

Adjusting the parking brake

Ambient conditions at the place of use

PRODUCT DESCRIPTION

Scope of delivery

Design

Symbols and connections

Displays and controls

Technical data

OPERATION

Preparing the power supply connection

Startup after long downtimes

Self-test

Starting charging

Setting the charging time

Setting the auto-off function

Charging the vehicle

Summary of Contents for VAS 681 003A

Page 1: ...41 VW 2210 3102_BA_V00_EN VAS 681 003A 1 Operating manual Mobile high voltage DC charger VAS 681 003A...

Page 2: ...ys requires the written permission of the manufacturer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright and other intell...

Page 3: ...t on receipt of goods 12 Unpacking the product 13 Transporting the product at the place of use 15 Engaging the parking brake 15 Adjusting the parking brake 16 Ambient conditions at the place of use 17...

Page 4: ...guration parameters 38 Information parameters 39 Restoring the factory settings 41 Troubleshooting 42 Warning messages 42 Cleaning 44 Storage 45 Disposal 45 Maintenance 45 Inspection and maintenance i...

Page 5: ...le manufacturer and the operator company specific safety requirements and the latest engineering standards for working with electric vehicles Validity of the declaration of conformity The declaration...

Page 6: ...uct Item number 22103102 Designation Mobile high voltage DC charger VAS 681 003A Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure...

Page 7: ...the product in damp environments Protect the product against the effects of all kinds of weather Do not attempt to open or damage the product WARNING Risk of explosion Product components may produce s...

Page 8: ...with the product Safety functions The product is equipped with various safety functions that interrupt all dangerous current in the product in the event of certain hazards Emergency stop button WARNIN...

Page 9: ...he emergency stop button to perform maintenance on the product The product is equipped with an emergency stop button Pressing the emergency stop button causes the following to happen The contactors in...

Page 10: ...charger has a type 1 CCS charging plug dynamic power adjustment and control and protection functions that make it suitable for all the conventional electric vehicles available on the market Use the h...

Page 11: ...e charger fulfills the requirements for the target group Furthermore the operator is responsible for ensuring the following The high voltage charger is always in perfect working order The regular insp...

Page 12: ...ument any damage or signs of a customs inspection and contact the carrier or manufacturer immediately Observe the following warnings when transporting the product CAUTION Improper transportation Trans...

Page 13: ...g the product can lead to back injuries Body parts can become trapped or crushed when the product is lowered Always use two people to lift the product Always wear protective footwear when transporting...

Page 14: ...product by the handle and pull it out of the heavy duty cardboard box in the horizontal position Stand the product upright When in the vertical position the product s own weight engages the parking b...

Page 15: ...ng If not secured the product can roll away unintentionally on uneven ground Body parts can become crushed or bruised Always secure the product by engaging the parking brakes Always wear personal prot...

Page 16: ...isconnected from the power supply and from the vehicle The product must be resting on a level surface Use a spirit level to check that the product is vertical Loosen the upper lock nut Secure the lowe...

Page 17: ...sunlight Ensure that the ventilation grilles are always clear while the product is in operation Always unwind the cables completely Never operate the product in a closed container Never operate the p...

Page 18: ...n Product description Scope of delivery Immediately check the condition of the product and the completeness of the delivery If anything is missing or defective please contact the manufacturer immediat...

Page 19: ...A_V00_EN VAS 681 003A 19 EN Product description Design Product design 1 Emergency stop button 2 Service port 3 LC display with membrane keypad 4 CCS charging plug 5 Power supply plug 6 Handle 7 Rubber...

Page 20: ...ed to charge a traction battery The quick start guide is not a substitute for reading the operating manual 2 Warranty seal Opening the product or damaging or removing the warranty seal will void the m...

Page 21: ...osal instruction prohibits disposal of the product with household waste Always dispose of the product in accordance with all local disposal regulations This marking indicates that the product must not...

Page 22: ...on 1 Emergency stop button Immediately interrupts all hazardous currents The exact function of the emergency stop button is described in the Safety section 2 LC display with membrane keypad Displays t...

Page 23: ...Weight 43g Dimensions L H W 342mm 920mm 305mm Cable length Power supply side 4 5m vehicle side 7 5m Degree of protection IP42 The product is protected against falling water droplets provided the hous...

Page 24: ...fatal electric shock The electrical voltage in electrical installations is lethal and can cause death by electric shock Unprofessional and faulty electrical installations may result in short circuits...

Page 25: ...heck the condition of the three phase power supply connection and the Schuko sockets Check that the miniature circuit breakers and the residual current device comply with the product specifications se...

Page 26: ...e appears on the LC display Below this is the language currently set on the high voltage DC charger Use function keys F2 and F3 to select the desired language Confirm your selection with function key...

Page 27: ...tage DC charger starts the self test Setting the contrast In order to see the information on the LC display better you can adjust the contrast to suit the ambient conditions This chapter explains how...

Page 28: ...set the contrast of the LC display Startup after long downtimes The high voltage DC charger switches off automatically when it is not operated for a long period of time factory setting 24 hours In thi...

Page 29: ...nt The DC charger must be switched on see the Cold start and Warm start chapters Charging must not be active In the main menu open the Configuration parameters submenu by pressing function key F1 Navi...

Page 30: ...n key F1 Navigate to the Auto off parameter by pressing function keys F2 down and F3 up Select the Auto off parameter to edit by pressing function key F4 select If the preset value is correct exit thi...

Page 31: ...ert the CCS charging plug all the way into the socket on your vehicle Make sure that the locking mechanism engages The message Preparing charging appears on the LC display If necessary start the charg...

Page 32: ...in the main menu are hidden during charging but can still be accessed using the function keys F2 to F4 see the Main menu section The message Charging finished appears on the LC display once the chargi...

Page 33: ...utton The message Switching off and a progress bar appear on the LC display Press and hold the Off button until the progress bar reaches 100 The DC high voltage charger cancels the charging process an...

Page 34: ...ich is shown on the LC display directly above the respective function key The function keys can be assigned the following functions Function key Assignment Function F1 Back Exit the current setting De...

Page 35: ...EN Operation Menu structure The figure below shows the menu structure and how you can navigate within it The individual parameters are described in the tables below The Configuration parameters menu...

Page 36: ...the current parameters for the charging process The parameters are sequentially numbered and are explained in the following table Navigate through the parameters by pressing function keys F2 down and...

Page 37: ...DC charger Temp AC Input Temperature at the AC input of the high voltage DC charger C Output Temperature just before the input of the AC DC converter Temp DC Input Temperature just after the output o...

Page 38: ...keys F2 down and F3 up Confirm the new parameter value by pressing function key F4 confirm Exit the parameter menu by pressing function key F1 exit Parameter Meaning Unit Factory setting Power Output...

Page 39: ...anual QR code Serial number Serial number of the product MAC Address Unique network address Total time Total operating hours elapsed h Standby time Standby time in hours without a charging process h C...

Page 40: ...en pressed during operation Emcy stop load Number of times the emergency stop button has been pressed in load situations Overvoltage Number of Overvoltage in the DC circuit DC 600 V faults N fault Num...

Page 41: ...ctory settings Carry out a cold or warm start see the Cold start or Warm start section As soon as the message Connect vehicle appears press function keys F1 to F4 simultaneously The message Factory se...

Page 42: ...all the connected sockets before you disconnect the product from the power supply Replace a defective or damaged product immediately Never attempt to repair or tamper with the product Warning messages...

Page 43: ...the vehicle Fault AC DC The AC DC converters cannot be controlled By an electrician Check the power supply connection By the operator Contact the manufacturer EMERGENCY STOP pressed The emergency sto...

Page 44: ...as exceeded at the converters DC output By the operator Check the ambient conditions at the place of use Reduce the charging power see the Configuration parameters section Power parameter Cleaning DAN...

Page 45: ...the product in accordance with all local disposal regulations Maintenance Follow the safety instructions Test the product at regular intervals to ensure proper functioning WARNING Danger of electric...

Page 46: ...on levels Abbrevi ation Qualification level Explanation I Instructed persons Personnel with this qualification level are trained in the handling of electric vehicles and the required charging procedur...

Page 47: ...e provides information about the inspections and maintenance to be carried out on the product the corresponding intervals and the persons authorized to do so Area Activity Person Interval 1 Visual ins...

Page 48: ...st on EMERGENCY stop button Test the function of the emergency stop button by pressing and resetting it see the Emergency stop button section I D Replacing the emergency stop button The emergency stop...

Page 49: ...freely Check that the parking brake securely locks the wheels when the product is positioned vertically If necessary adjust the parking brake see the Adjusting the parking brake section I D Wear inspe...

Page 50: ...uries Body parts can become trapped or crushed when the product is lowered Always use two people to lift the product Always wear protective footwear when transporting the product CAUTION Risk of damag...

Page 51: ...connect the product from the power supply and from the vehicle Lift the product onto a workbench and make sure that it cannot slip If necessary set the product on a soft pad to protect if from scratch...

Page 52: ...top cover Replace the filter mat Reattach the top cover using the screws You have successfully replaced the upper filter mat Replacing the lower filter mat Remove the screws from the bottom cover Remo...

Page 53: ...the support bracket pads and fasten the new pads with the screws You have successfully replaced the support bracket pads Replacing the wheels Always replace both wheels at the same time Remove the sc...

Page 54: ...al material and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website Customer service Always include the serial number with...

Page 55: ...1 003A 55 Volkswagen Aktiengesellschaft K GVO LW Group After Sales Group Service Literature and Systems Repair Shop Equipment PO box 011 4915 38442 Wolfsburg Germany For internal use only Subject to t...

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