INTERMEDIATE SHAFT
Removal & Installation
1. Remove timing belt. See
TIMING BELT
. Mark distributor assembly for installation reference and
remove distributor assembly.
2. Ensure intermediate shaft end play does not exceed .010" (.25 mm). Remove intermediate shaft
sprocket. Remove intermediate shaft seal flange. Remove intermediate shaft. Replace seal (if
necessary). See
Fig. 35
. To install, reverse removal procedure.
REAR CRANKSHAFT OIL SEAL
Removal & Installation
Remove flywheel/flexplate and discard bolts. See CLUTCH article for manual transmission
TRANSMISSION REMOVAL & INSTALLATION - A/T article under AUTOMATIC TRANSMISSION
SERVICING. See
Fig. 35
. Remove retaining flange and seal assembly. Replace flange and seal assembly as
a unit. To complete installation, reverse removal procedure. Install NEW flywheel/flex plate bolts.
WATER PUMP
Removal & Installation (Except Beetle)
1. Disconnect negative battery cable. Turn heater control to HOT position. Drain cooling system.
Remove accessories and brackets (as necessary).
2. Label and remove coolant hoses from water pump. Remove water pump pulley. Remove bolts and
remove water pump assembly. To install, reverse removal procedure. Tighten bolts to specification.
See
TORQUE SPECIFICATIONS
.
Removal & Installation (Beetle)
1. Drain engine coolant. Remove accessory drive belt and tensioner. Remove timing belt upper and
center covers. See steps 1) and 2) under
TIMING BELT
REMOVAL. Remove timing belt from
water pump sprocket ONLY.
2. Remove timing belt inner guard. Cover timing belt with shop towel. Remove water pump mounting
bolts. Remove water pump. DO NOT allow coolant to spill on timing belt.
3. To install, reverse removal procedure. Use NEW "O" ring. To install timing belt, see
TIMING BELT
INSTALLATION. Tighten all fasteners to specification. See
TORQUE SPECIFICATIONS
. Fill
NOTE:
It may be necessary to remove engine in order to remove intermediate shaft.
Procedure for Beetle is not available from manufacturer.
CAUTION:
DO NOT turn crankshaft or camshaft with timing belt removed. Valve damage
may result.
NOTE:
Rear crankshaft oil seal and retaining flange MUST be replaced as an
assembly.
CAUTION:
Coolant/water mixture should be used at all times. Use only ethylene glycol
based (phosphate-free) coolant.
1995 Volkswagen Golf III GL
2.0L 4-CYL
1
января
2005
г
. 1:19:01
Page 43 © 2004 Mitchell Repair Information Company, LLC.
