procedure.
Removal & Installation (Beetle)
1. Remove timing belt. See
TIMING BELT
. Using Crankshaft Holder (3415), remove timing belt
drive pulley. Install timing belt drive pulley bolt finger tight. Rotate inner part of Oil Seal Extractor
(3203) outward 9 turns and tighten set screw.
2. Lubricate threaded area of Seal Extractor (3203). Thread seal extractor into seal as far as possible.
Loosen set screw and turn inner part of extractor until oil seal is removed.
3. Lubricate lip of new seal. Place guide sleeve from Seal Installer (2080-A) onto crankshaft. Push oil
seal over guide sleeve. Using Seal Installer (3266), press seal completely into position. To complete
installation, reverse removal procedure.
TIMING BELT
Removal (Engine Code ABA)
1. For all models except Beetle, remove accessory drive belt. Before removing the accessory belt, mark
its running direction so that it can be reinstalled the same way. See
Fig. 15
and
Fig. 16
. Lift belt
tensioner with (3299) accessory belt installation tool to relieve belt tension, and remove belt from
generator pulley. Remove V-belt for power steering pump. Remove accessory drive belt tensioner.
Remove crankshaft vibration damper and pulley. Remove water pump pulley. Remove timing belt
covers.
2.
Rotate crankshaft clockwise until No. 1 piston is at TDC of compression stroke and TDC mark on
flywheel and bellhousing are aligned. See
Fig. 17
.
3. Ensure camshaft pulley "O.T." alignment mark is aligned with mark on drive belt guard. See
Fig. 18
.
Loosen timing belt tensioner. Remove timing belt. See
Fig. 19
.
CAUTION:
To prevent valves from contacting piston, DO NOT rotate camshaft or
crankshaft with timing belt removed. Valve damage may result.
NOTE:
Engine Code "ABA" includes models Cabrio, Golf, GTI and Jetta.
NOTE:
If timing belt is to be reused, mark direction of rotation on belt.
1995 Volkswagen Golf III GL
2.0L 4-CYL
1
января
2005
г
. 1:19:00
Page 20 © 2004 Mitchell Repair Information Company, LLC.
