background image

37

Users instructions

  Things you should know 

Page

 

1.1 Gas 

appliances 

1

 1.2  Electrical 

supply 

1

  1.3 

Guarantee registration card 

1

  1.4 

Appliance Log Book (UK only) 

1

  1.5 

How does it work? 

1

 1.6  Dimensions 

1

 1.7  Clearances 

required 

1

  1.8 

Frost protection system 

1

  1.9 

Appliance status indicators 

1

 Getting 

started 

Page

 

2.1 

Before switching ON 

3

 2.2  Appliance 

controls 

3

  2.3 

Lighting the boiler 

3

  2.4 

Adjusting the heating temperature 

3

  2.5 

Explanation of features 

3

  2.6 

Automatic temperature control 

3

 

How to... 

Page

 

3.1 

How to top-up the system pressure 

4

  3.2 

How to reset the appliance 

4

  3.3 

How to shut down the system for short periods 

4

  3.4 

How to shut down the system for long periods 

4

  3.5 

How to care for the appliance 

4

 

What if... 

Page

 

4.1 

What if I suspect a gas leak 

4

  4.2 

What if I have frequently top-up the system 

4

  4.3 

What if the appliance is due its annual service 

4

  4.4 

What if I need to call an engineer 

4

  Installation and Servicing instructions

  Design principles & operating sequence 

Page 

 1.1  Principle 

components 

7

  1.2   Mode of operation (at rest) 

7

  1.3   Mode of operation (heating) 

7

  1.4   Safety devices 

7

 

Technical data 

Page

  2.1   Central heating 

8

 2.2  Gas 

pressures 

8

  2.3   Expansion vessel 

8

 2.4  Dimensions 

8

 2.5  Clearances 

8

 2.6  Connections 

8

 2.7 

  Electrical 

8

  2.8 

Flue details (concentric) 

8

  2.8A  Flue details (twin pipes) 

8

 2.9  Effi ciency 

8

 2.10 Emissions 

8

 2.11 Pump 

duty 

9

 

General requirements (UK) 

Page

 

  3.1   Related documents 

10

  3.2   Location of appliance 

10

  3.3   Gas supply 

10

  3.4   Flue system 

10

  3.5   Air supply 

10

  3.6   Water circulation 

10

  3.7   Electrical supply 

11

  3.8 

Mounting on a combustible surface 

11

  3.9   Timber framed buildings 

11

 3.10 Inhibitors 

11

 

General requirements (EIRE) 

Page

 

  3A.1  Related documents 

11

  3A.2  Location of appliance 

11

  3A.3  Gas supply 

11

  3A.4  Flue system 

11

  3A.5  Air supply 

12

  3A.6  Water circulation 

12

  3A.7  Electrical supply 

12

  3A.8  Mounting on a combustible surface 

12

  3A.9  Timber framed buildings 

12

  3A.10  Inhibitors 

12

  3A.11  Declaration of conformity 

12

 

Installation Page

 4.1 

  Delivery 

13

 4.2 

  Contents 

13

 4.3 

  Unpacking 

13

  4.4   Preparation for mounting the appliance  

13

 4.5  Fitting 

the 

fl ue 

13

  4.6   Connecting the gas & water 

17

 4.7  Electrical 

connections 

17

 

  Commissioning 

   Page 

  5.1 

Gas supply installation 

18

  5.2   The heating system 

18

 5.3  Initial 

fi lling of the system 

18

 5.4 

  Initial 

fl ushing of the system 

18

  5.5   Pre-operation checks  

18

  5.6   Initial lighting 

18

  5.7 

Checking gas pressure & combustion analysis 

18

 5.8 

  Final 

fl ushing of the heating system 

18

  5.9 

Setting the boiler operating temperature 

18

  5.10   Setting the system design pressure 

18

  5.11   Regulating the central heating system 

19

  5.12   Final checks 

19

  5.13   Instructing the user 

19

   

Servicing  

        Page

 6.1  General 

19

  6.2   Routine annual servicing 

19

  6.3 

Replacement of components 

19

  6.4 

Component removal procedure 

19

 6.5  Pump 

assembly 

20

 6.6  Safety 

valve 

20

  6.7 

Lower automatic air release valves 

20

  6.8   Water pressure switch 

20

  6.9   Flow thermistor 

20

 6.10 Return 

thermistor 

20

  6.11   Printed circuit board 

20

 6.12 Gas 

valve 

21

 6.13 Electrodes 

 

21

  6.14   Flue fan & mixer 

21

 6.15 

 Burner 

21

  6.16  Main heat exchanger 

22

  6.17  Automatic by-pass  

22

  6.18   Expansion vessel removal 

22

  6.19   Condense trap removal 

22

  6.20  Flue collector removal 

23

 

  Checks, adjustments and fault 

fi

 nding  

Page

  7.1   Checking appliance operation 

23

  7.2   Appliance modes of operation 

23

  7.3   Checking the CO

2

 & adjusting the valve 

24

  7.4   Combustion analysis test 

24

  7.5   Checking the expansion vessel 

24

  7.6 

External faults  

25

  7.7   Electrical checks 

25

 7.8  Fault 

fi nding 

25

  7.9 

Component values & characteristics 

25

 7.10 Adjustments 

26

 
 

Wiring diagrams 

Page

 8.1  External 

wiring 

29

  8.2 

Typical control applications 

29

 8.3  Other 

devices 

29

 L.P.G. instructions 

Page

  9.1 

Related documents  

31

  9.2   Technical data 

31

  9.3 

Converting the appliance gas type 

31

 9.4  Gas 

supply 

31

  9.5 

Gas supply installation 

31

  9.6 

Checking the CO

2

 and adjusting the gas valve 

31

   

Benchmark

 34-35

   

Commissioning

 36

Summary of Contents for Mynute i20

Page 1: ...is a licensed member of the Benchmark scheme which aims to improve the standards of installation and which aims to improve the standards of installation and commissioning of domestic hot water system...

Page 2: ...Mounting on a combustible surface 12 3A 9 Timber framed buildings 12 3A 10 Inhibitors 12 3A 11 Declaration of conformity 12 Installation Page 4 1 Delivery 13 4 2 Contents 13 4 3 Unpacking 13 4 4 Prep...

Page 3: ...tomatically Dear Customer Your Vok ra Mynute i boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use...

Page 4: ...unter clockwise to reduce the tem perature range 40 C 80 C for standard central heating The automatic temperature control function SARA is set within the blank bullet points MODE SELECTOR SWITCH HEATI...

Page 5: ...ance status table for fault indicator and boiler status 2 3 LIGHTING THE BOILER Ensure the gas and electrical supply to the boiler are turned on Turn the mode selector switch to the ON position When t...

Page 6: ...THE SYSTEM FOR LONG PERIODS If the house is to be left unoccupied for any length of time especially during the winter the system should be thoroughly drained of all water The gas water and electricit...

Page 7: ...rary then final Reset check appliance operation Temperature differential Final Reset check appliance operation check thermistors A08 Return thermistor fault Temporary Check return thermistor check wir...

Page 8: ...ons These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore...

Page 9: ...nissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minutes Thereafte...

Page 10: ...e i30 Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 7 Connections Mynute i20 Mynute i30 Flow return 22mm Gas 15mm Safety valve 15mm Conde...

Page 11: ...300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To the side of a boundary 300 mm S To the side of an opening or window...

Page 12: ...high water content it may be necessary to provide additional expansion capacity see 6 18 3 6 6 FILLING POINT A method for initial filling of the system and replacing water lost during servicing etc di...

Page 13: ...s no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefittedinaccordancewiththeInst...

Page 14: ...es with the local water authority regulations 3A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at...

Page 15: ...on its vertical axis In addition the flue may be extended from the outlet elbow in the horizontal plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are use...

Page 16: ...d be drilled LEVEL to ensure any condense fluid that forms is allowed to drain back to the appliance The fixing holes for the wall mounting bracket should now be drilled and plugged an appropriate typ...

Page 17: ...ect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly Ensure that any horizontal sections of the flue system have a...

Page 18: ...flue kit for termination The horizontal terminal is supplied with a built in converter box and cannot be shortened A 130mm hole is required for the passage of the concentric terminal through the wall...

Page 19: ...reen yellow to EARTH connection Insertthesupplied3 AMPfuseintothefusedisolatororfusedplug Should the fly lead be unsuitable refer to 4 7 3 for details on how to connect the electrical supply directly...

Page 20: ...UK to ensure that correct combustion is occurring see flow chart on page 36 Additionally if the gas valve has been adjusted replaced or the appliance has been converted for use with another gas type...

Page 21: ...SERVICING Check the operation of the appliance and ensure it functions as described in section 7 Compare the performance of the appliance with its design specification The cause of any noticeable dete...

Page 22: ...and remove the air chamber front cover Remove the AAV locking pin M from the deaerator assembly and remove the AAV assembly N Replace in the reverse order 6 8 WATER PRESSURE SWITCH fig 29 Carry out co...

Page 23: ...electrode leads and ancillary wiring from their respective connectors Remove the retaining screws W for electrode and remove 6 12 GAS VALVE fig 31 Carry out component removal procedure as described in...

Page 24: ...cal an external expansion vessel may be fitted to the return pipe as close to the appliance as possible 6 18 1 EXPANSION VESSELREMOVAL with sufficient clearance above fig 37 Carry out component remova...

Page 25: ...Locate and remove the screw A2 that secures the flue gas analysis test point cover B2 Remove the clip and the fumes thermostat C2 Locate and remove the screws D2 that se cure the flue collector to th...

Page 26: ...sition and any additional controls time clock programmer room thermostat etc calling for heat the appliance will operate in the heating mode The pump and fan will be activated via the flow temperature...

Page 27: ...PLETION On completion of the combustion analysis check and or any gas valve adjustment refit the plug fig 40 L2 and move the mode selector through position Remove the test probe from the test point an...

Page 28: ...at the fuse has failed but no fault is in dicated a detailed continuity check will be required to trace the fault A visual inspection of components may also assist in locating the fault 7 7 3 POLARITY...

Page 29: ...pm GAS VALVE CALIBRATION Connect the boiler to the power supply Open the gas tap Set the function selector to OFF RESET monitor off Remove the screws E remove the casing remove the re taining screw be...

Page 30: ...0 15 20 25 30 ROOM TEMPERATURE CURVE OFFSET DELIVERY TEMPERATURE C EXTERNAL TEMPERATURE C Fig 42 The boiler is supplied with the adjustments shown in the table Depending on plant engineering requireme...

Page 31: ...FLOW OUTLET TEMPERATURE C T80 Maximum set point for standard T range JP7 removed T45 Maximum set point for low T range JP7 inserted Fig 43 CN8 CN7 CN6 CN5 CN12 1 JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 CN15...

Page 32: ...appliance can be used with the following controls twin channel programmers The appliance can be used in conjunction with typical S Plan systems and Y Plan systems Please contact Vokera technical shou...

Page 33: ...CN2 NO NC C black black BE11 FUNCTIONAL DIAGRAM Fig 45 S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power P Pum...

Page 34: ...10 0 CO2 minimum output 10 0 10 0 CO maximum output ppm 190 160 CO minimum output ppm 20 15 CO2 FUNCTIONS ACTION ON THE BUTTON DISPLAY combustion analysis mode press once burner running at maximum hea...

Page 35: ...H FRPPLVVLRQLQJ FKHFNOLVW completed in full 7R LQVWLJDWH WKH ERLOHU JXDUDQWHH WKH ERLOHU QHHGV WR EH UHJLVWHUHG ZLWK WKH PDQXIDFWXUHU ZLWKLQ RQH PRQWK RI WKH LQVWDOODWLRQ 7R PDLQWDLQ WKH ERLOHU JXDUDQ...

Page 36: ...OHU LQWHUORFN 3URYLGHG ALL SYSTEMS 7KH V VWHP KDV EHHQ XVKHG DQG FOHDQHG LQ DFFRUGDQFH ZLWK 6 DQG ERLOHU PDQXIDFWXUHU V LQVWUXFWLRQV Yes KDW V VWHP FOHDQHU ZDV XVHG KDW LQKLELWRU ZDV XVHG 4XDQWLW OLWU...

Page 37: ...HSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UDWH 2 SSP AND 2 W PLQ UDWH KHUH 3RVVLEOH 2 SSP AND 2 RPPHQWV 6LJQDWXUH SERVICE 04 DWH QJLQHHU QDPH RPSDQ QDPH 7HOHSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UD...

Page 38: ...R TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio les...

Page 39: ...39...

Page 40: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve t...

Reviews: