background image

10

SECTION 3 - GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person in ac-
cordance with the Gas Safety (Installation & Use) Regulations.

3.1  RELATED DOCUMENTS

The installation of this boiler must be in accordance with the 
relevant requirements of the Gas Safety (Installation & Use) 
Regulations, the local building regulations, the current I.E.E. 
wiring regulations, the bylaws of the local water undertaking, 
the Building Standards (Scotland) Regulation and Building 
Standards (Northern Ireland) Regulations.
It should be in accordance also with any relevant requirements 
of the local authority and the relevant recommendations of the 
following British Standard Codes of Practice.

3.2 LOCATION OF APPLIANCE

The appliance may be installed in any room or internal space, 
although particular attention is drawn to the requirements 
of the current I.E.E. wiring regulations, and in Scotland, the 
electrical provisions of the Building Regulations, with respect 
to the installation of the appliance in a room or internal space 
containing a bath or shower.
 

BS 5440 

PART 1 

FLUES 

 

BS 5440 

PART 2 

FLUES & VENTILATION 

  BS 5449 

PART 1 

FORCED CIRCULATION HOT WATER SYSTEMS 

  BS 5546 

 

INSTALLATION OF GAS HOT WATER SUPPLIES FOR  DOMESTIC PURPOSES

  BS 6798 

 

INSTALLATION OF BOILERS OF RATED INPUT NOT  EXCEEDING 60kW

  BS 6891 

 

LOW PRESSURE INSTALLATION PIPES 

 

BS 7074 

PART 1 

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS  

   

 

AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS 

3.5 AIR SUPPLY

The following notes are intended for general guidance only. 
This appliance is a room-sealed, fan-fl ued boiler, consequently 
it does not require a permanent air vent for combustion air sup-
ply. When installed in a cupboard or compartment, ventilation 
for cooling purposes is also not required.

3.6 WATER CIRCULATION

Detailed recommendations are given in BS 5449 Part 1 and 
BS 6798. The following notes are for general guidance only.

3.6.1 PIPEWORK

It is recommended that copper tubing to BS 2871 Part 1 is used 
in conjunction with soldered capillary joints. Where possible 
pipes should have a gradient to ensure air is carried naturally to 
air release points and that water fl ows naturally to drain cocks. 
Except where providing useful heat, pipes should be insulated 
to avoid heat loss and in particular to avoid the possibility of 
freezing. Particular attention should be paid to pipes passing 
through ventilated areas such as under fl oors, loft space and 
void areas.

3.6.2 AUTOMATIC BY-PASS

The appliance has a built-in automatic by-pass, consequently 
there is no requirement for an external by-pass, however the 
design of the system should be such that it prevents boiler 
‘cycling’.

3.6.3 DRAIN COCKS

These must be located in accessible positions to facilitate 
draining of the appliance and all water pipes connected to the 
appliance. The drain cocks must be manufactured in accord-
ance with BS 2879.

3.6.4 AIR RELEASE POINTS

These must be positioned at the highest points in the system 
where air is likely to be trapped. They should be used to expel 
trapped air and allow complete fi lling of the system.

3.6.5 EXPANSION VESSEL

The appliance has an integral expansion vessel to accom-
modate the increased volume of water when the system is 
heated. It can accept up to 8 litres of expansion from within 
the system, generally this is suffi cient, however if the system 
has an unusually high water content, it may be necessary to 
provide additional expansion capacity (see 6.18).

3.6.6 FILLING POINT

A method for initial fi lling of the system and replacing water lost 
during servicing etc. directly from the mains supply, should be 
provided (see fi g. 8). This method of fi lling complies with the 
current Water Supply (Water Fittings) Regulations 1999 and 
Water Bylaws 2000 (Scotland). If an alternative location.

3.6.7 LOW PRESSURE SEALED SYSTEM

An alternative method of fi lling the system would be from an 
independent make-up vessel or tank mounted in a position at 
least 1 metre above the highest point in the system and at least 
5 metres above the boiler (see fi g. 8).
The cold feed from the make-up vessel or tank must be fi tted 
with an approved non-return valve and stopcock for isolation 
purposes. The feed pipe should be connected to the return pipe 
as close to the boiler as possible.

3.6.8 FREQUENT FILLING

Frequent  fi lling or venting of the system may be indicative 
of a leak. Care should be taken during the installation of the 
appliance to ensure all aspects of the system are capable of 
withstanding pressures up to at least 3 bar.

When an appliance is installed in a room or internal space 
containing a bath or shower, the appliance or any control per-
taining to it must not be within reach of a person using the bath 
or shower. The location chosen for the appliance must permit 
the provisions of a safe and satisfactory fl ue and termination. 
The location must also permit an adequate air supply for com-
bustion purposes and an adequate space for servicing and air 
circulation around the appliance. Where the installation of the 
appliance will be in an unusual location special procedures may 
be necessary, BS 6798 gives detailed guidance on this aspect. 
A compartment used to enclose the appliance must be designed 
and constructed specifi cally for this purpose. An existing com-
partment/cupboard may be utilised provided that it is modifi ed 
to suit. Details of essential features of compartment/cupboard 
design including airing cupboard installations are given in BS 
6798. This appliance is not suitable for external installation.

3.3 GAS SUPPLY

The gas meter – as supplied by the gas supplier – must be 
checked to ensure that it is of adequate size to deal with the 
maximum rated input of all the appliances that it serves. Instal-
lation pipes must be fi tted in accordance with BS 6891.
Pipe work from the meter to the appliance must be of adequate 
size. Pipes of a smaller size than the appliance gas inlet con-
nection must not be used. The installation must be tested for 
tightness in accordance with BS6891.

 

If the gas supply serves 

more than one appliance, it must be ensured that an adequate 
supply is maintained to each appliance when they are in use 
at the same time.

3.4 FLUE SYSTEM

The terminal should be located where the dispersal of combustion 
products is not impeded and with due regard for the damage 
and discoloration that may occur to building products located 
nearby.  The terminal must not be located in a place where it 
is likely to cause a nuisance (see fi g. 6). In cold and/or humid 
weather, water vapour will condense on leaving the terminal; 
the effect of such pluming must be considered.
If installed less than 2m above a pavement or platform to 
which people have access (including balconies or fl at  roofs) 
the terminal must be protected by a guard of durable material.  
The guard must be fi tted centrally over the terminal. Refer to 
BS 5440 Part 1, when the terminal is 0.5 metres (or less) below 
plastic guttering or 1 metre (or less) below painted eaves.

Summary of Contents for Mynute i20

Page 1: ...is a licensed member of the Benchmark scheme which aims to improve the standards of installation and which aims to improve the standards of installation and commissioning of domestic hot water system...

Page 2: ...Mounting on a combustible surface 12 3A 9 Timber framed buildings 12 3A 10 Inhibitors 12 3A 11 Declaration of conformity 12 Installation Page 4 1 Delivery 13 4 2 Contents 13 4 3 Unpacking 13 4 4 Prep...

Page 3: ...tomatically Dear Customer Your Vok ra Mynute i boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use...

Page 4: ...unter clockwise to reduce the tem perature range 40 C 80 C for standard central heating The automatic temperature control function SARA is set within the blank bullet points MODE SELECTOR SWITCH HEATI...

Page 5: ...ance status table for fault indicator and boiler status 2 3 LIGHTING THE BOILER Ensure the gas and electrical supply to the boiler are turned on Turn the mode selector switch to the ON position When t...

Page 6: ...THE SYSTEM FOR LONG PERIODS If the house is to be left unoccupied for any length of time especially during the winter the system should be thoroughly drained of all water The gas water and electricit...

Page 7: ...rary then final Reset check appliance operation Temperature differential Final Reset check appliance operation check thermistors A08 Return thermistor fault Temporary Check return thermistor check wir...

Page 8: ...ons These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore...

Page 9: ...nissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minutes Thereafte...

Page 10: ...e i30 Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 7 Connections Mynute i20 Mynute i30 Flow return 22mm Gas 15mm Safety valve 15mm Conde...

Page 11: ...300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To the side of a boundary 300 mm S To the side of an opening or window...

Page 12: ...high water content it may be necessary to provide additional expansion capacity see 6 18 3 6 6 FILLING POINT A method for initial filling of the system and replacing water lost during servicing etc di...

Page 13: ...s no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefittedinaccordancewiththeInst...

Page 14: ...es with the local water authority regulations 3A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at...

Page 15: ...on its vertical axis In addition the flue may be extended from the outlet elbow in the horizontal plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are use...

Page 16: ...d be drilled LEVEL to ensure any condense fluid that forms is allowed to drain back to the appliance The fixing holes for the wall mounting bracket should now be drilled and plugged an appropriate typ...

Page 17: ...ect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly Ensure that any horizontal sections of the flue system have a...

Page 18: ...flue kit for termination The horizontal terminal is supplied with a built in converter box and cannot be shortened A 130mm hole is required for the passage of the concentric terminal through the wall...

Page 19: ...reen yellow to EARTH connection Insertthesupplied3 AMPfuseintothefusedisolatororfusedplug Should the fly lead be unsuitable refer to 4 7 3 for details on how to connect the electrical supply directly...

Page 20: ...UK to ensure that correct combustion is occurring see flow chart on page 36 Additionally if the gas valve has been adjusted replaced or the appliance has been converted for use with another gas type...

Page 21: ...SERVICING Check the operation of the appliance and ensure it functions as described in section 7 Compare the performance of the appliance with its design specification The cause of any noticeable dete...

Page 22: ...and remove the air chamber front cover Remove the AAV locking pin M from the deaerator assembly and remove the AAV assembly N Replace in the reverse order 6 8 WATER PRESSURE SWITCH fig 29 Carry out co...

Page 23: ...electrode leads and ancillary wiring from their respective connectors Remove the retaining screws W for electrode and remove 6 12 GAS VALVE fig 31 Carry out component removal procedure as described in...

Page 24: ...cal an external expansion vessel may be fitted to the return pipe as close to the appliance as possible 6 18 1 EXPANSION VESSELREMOVAL with sufficient clearance above fig 37 Carry out component remova...

Page 25: ...Locate and remove the screw A2 that secures the flue gas analysis test point cover B2 Remove the clip and the fumes thermostat C2 Locate and remove the screws D2 that se cure the flue collector to th...

Page 26: ...sition and any additional controls time clock programmer room thermostat etc calling for heat the appliance will operate in the heating mode The pump and fan will be activated via the flow temperature...

Page 27: ...PLETION On completion of the combustion analysis check and or any gas valve adjustment refit the plug fig 40 L2 and move the mode selector through position Remove the test probe from the test point an...

Page 28: ...at the fuse has failed but no fault is in dicated a detailed continuity check will be required to trace the fault A visual inspection of components may also assist in locating the fault 7 7 3 POLARITY...

Page 29: ...pm GAS VALVE CALIBRATION Connect the boiler to the power supply Open the gas tap Set the function selector to OFF RESET monitor off Remove the screws E remove the casing remove the re taining screw be...

Page 30: ...0 15 20 25 30 ROOM TEMPERATURE CURVE OFFSET DELIVERY TEMPERATURE C EXTERNAL TEMPERATURE C Fig 42 The boiler is supplied with the adjustments shown in the table Depending on plant engineering requireme...

Page 31: ...FLOW OUTLET TEMPERATURE C T80 Maximum set point for standard T range JP7 removed T45 Maximum set point for low T range JP7 inserted Fig 43 CN8 CN7 CN6 CN5 CN12 1 JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 CN15...

Page 32: ...appliance can be used with the following controls twin channel programmers The appliance can be used in conjunction with typical S Plan systems and Y Plan systems Please contact Vokera technical shou...

Page 33: ...CN2 NO NC C black black BE11 FUNCTIONAL DIAGRAM Fig 45 S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power P Pum...

Page 34: ...10 0 CO2 minimum output 10 0 10 0 CO maximum output ppm 190 160 CO minimum output ppm 20 15 CO2 FUNCTIONS ACTION ON THE BUTTON DISPLAY combustion analysis mode press once burner running at maximum hea...

Page 35: ...H FRPPLVVLRQLQJ FKHFNOLVW completed in full 7R LQVWLJDWH WKH ERLOHU JXDUDQWHH WKH ERLOHU QHHGV WR EH UHJLVWHUHG ZLWK WKH PDQXIDFWXUHU ZLWKLQ RQH PRQWK RI WKH LQVWDOODWLRQ 7R PDLQWDLQ WKH ERLOHU JXDUDQ...

Page 36: ...OHU LQWHUORFN 3URYLGHG ALL SYSTEMS 7KH V VWHP KDV EHHQ XVKHG DQG FOHDQHG LQ DFFRUGDQFH ZLWK 6 DQG ERLOHU PDQXIDFWXUHU V LQVWUXFWLRQV Yes KDW V VWHP FOHDQHU ZDV XVHG KDW LQKLELWRU ZDV XVHG 4XDQWLW OLWU...

Page 37: ...HSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UDWH 2 SSP AND 2 W PLQ UDWH KHUH 3RVVLEOH 2 SSP AND 2 RPPHQWV 6LJQDWXUH SERVICE 04 DWH QJLQHHU QDPH RPSDQ QDPH 7HOHSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UD...

Page 38: ...R TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio les...

Page 39: ...39...

Page 40: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve t...

Reviews: