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7.1 CHECKING APPLIANCE OPERATION

When carrying out any repairs or servicing to the appliance, 
the relevant commissioning procedure must be undertaken to 
ensure the continued safe operation of the appliance. Particular 
attention should be made to ensure gas tightness, water tight-
ness and the electrical integrity of the appliance.

7.2 APPLIANCE MODES OF OPERATION
NOTE

There must be suffi cient system water pressure (min. 0.5 bar) 
to ensure the water pressure switch is activated. If there is in-
suffi cient system pressure the pump and fan will be prevented 
from operating and the low-pressure fault code will be indicated.

7.2.1 SELECTOR SWITCH IN THE OFF POSITION

When the selector switch is in the OFF position, the following 
functions are active.

Active functions

:



frost-protection system



pump anti-block.

7.2.2 ON-BOARD FUNCTIONS



CO FUNCTION:

 the CO function when activated, will allow 

the appliance to run at CH maximum, whilst a combustion 
analysis check or a mechanical gas valve calibration is being 
carried out. Whilst the CO function is active, all other functions 
are disabled (minimum power operating period, anti-cycle, 
set-point, etc). Once enabled, the CO function will remain 
active for a 15-minute period, or until the function is manually 
deactivated.



FROST-PROTECTION: 

this function is only active when there 

are no requests for heating or HW. If the temperature drops 
below 5°C, the boiler will operate on minimum power until 
the temperature of the thermistors reaches 35°C . Thereafter 
the pump & fan will over-run for 30-seconds.



ANTI-CYCLE FUNCTION:

 the anti-cycle function ensures the 

burner remains switched off for at least 3-minutes after the 
set-point hysterisis (set-point + 5-deg) for CH heat request.  



PUMP ANTI-BLOCK FUNCTION: 

when there has been no 

heating or HW request for 24-hours, the anti-block cycle is 
activated. The pump will be activated for a period of 30-sec-
onds.



SARA function:

 the SARA function permits the boiler (when 

the set-point is within the SARA range) to automatically adjust 
(raise) the heating fl ow outlet temperature should the room 
thermostat contacts remain closed for more that 20-minutes.

7.2.3 HEATING MODE

With the selector switch in the heating  & hot water position 
and any additional controls (time clock, programmer, room 
thermostat, etc.) calling for heat, the appliance will operate 
in the heating mode. The pump and fan will be activated via 
the  fl ow temperature sensor. When the fan is sensed to be 
operating correctly (tacho signal), the ignition sequence com-
mences. Ignition is sensed by the electronic circuit to ensure 
fl ame stability at the burner. Once successful ignition has been 
achieved, the electronic circuitry increases the gas rate to 75% 
for a period of 15 minutes.
The speed of the fan and therefore the output of the boiler is 
determined by the temperature of the water sensed by the 
fl ow temperature sensor, consequently a high temperature at 
the fl ow sensor results in a lower fan speed. As the water tem-
perature increases, the temperature sensors – located on the 
fl ow pipe of the boiler – reduce the fan speed via the electronic 
circuitry. Depending on the load, either the water temperature 
will continue to rise until the set point is achieved or the water 
temperature will fall whereby fan speed will increase relative to 
the output required. When the boiler has reached the set point 
(+ hysterisis), the burner will switch off. The built-in anti-cycle 
device prevents the burner from re-lighting for approximately 
3-minutes. When the temperature of the fl ow sensor falls below 
the set point (- hysterisis), the burner will re-light.

NOTE

If the spark/sensing electrode does not sense ignition the appli-
ance will re-attempt ignition a further 4-times then go to lockout. 
When the set-point has been reached (the position of the heating 
temperature selector) as measured at the primary thermistor, the 
appliance will begin the modulation phase whereby the fan and 
gas valve will continuously modulate to maintain the set-point.
If the temperature continues to rise and exceeds the set-point 
by 5°C (hysterisis), the burner will shut down. A new ignition 
sequence will be enabled when the 3- minute anti-cycle has 
been performed and the temperature at the primary thermistor 
has dropped 5°C (hysterisis) below the set-point.

ATTENTION

Gas type and appliance output 

must be set 

according to the 

specifi c appliance specifi cation. Vokèra accepts no responsi-
bility if the gas type is not correctly adjusted according to the 
respective appliance specifi cation as detailed on the appliance 
data badge.

SECTION 7 - CHECKS, ADJUSTMENTS AND FAULT FINDING

Summary of Contents for Mynute i20

Page 1: ...is a licensed member of the Benchmark scheme which aims to improve the standards of installation and which aims to improve the standards of installation and commissioning of domestic hot water system...

Page 2: ...Mounting on a combustible surface 12 3A 9 Timber framed buildings 12 3A 10 Inhibitors 12 3A 11 Declaration of conformity 12 Installation Page 4 1 Delivery 13 4 2 Contents 13 4 3 Unpacking 13 4 4 Prep...

Page 3: ...tomatically Dear Customer Your Vok ra Mynute i boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use...

Page 4: ...unter clockwise to reduce the tem perature range 40 C 80 C for standard central heating The automatic temperature control function SARA is set within the blank bullet points MODE SELECTOR SWITCH HEATI...

Page 5: ...ance status table for fault indicator and boiler status 2 3 LIGHTING THE BOILER Ensure the gas and electrical supply to the boiler are turned on Turn the mode selector switch to the ON position When t...

Page 6: ...THE SYSTEM FOR LONG PERIODS If the house is to be left unoccupied for any length of time especially during the winter the system should be thoroughly drained of all water The gas water and electricit...

Page 7: ...rary then final Reset check appliance operation Temperature differential Final Reset check appliance operation check thermistors A08 Return thermistor fault Temporary Check return thermistor check wir...

Page 8: ...ons These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore...

Page 9: ...nissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minutes Thereafte...

Page 10: ...e i30 Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 7 Connections Mynute i20 Mynute i30 Flow return 22mm Gas 15mm Safety valve 15mm Conde...

Page 11: ...300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To the side of a boundary 300 mm S To the side of an opening or window...

Page 12: ...high water content it may be necessary to provide additional expansion capacity see 6 18 3 6 6 FILLING POINT A method for initial filling of the system and replacing water lost during servicing etc di...

Page 13: ...s no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefittedinaccordancewiththeInst...

Page 14: ...es with the local water authority regulations 3A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at...

Page 15: ...on its vertical axis In addition the flue may be extended from the outlet elbow in the horizontal plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are use...

Page 16: ...d be drilled LEVEL to ensure any condense fluid that forms is allowed to drain back to the appliance The fixing holes for the wall mounting bracket should now be drilled and plugged an appropriate typ...

Page 17: ...ect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly Ensure that any horizontal sections of the flue system have a...

Page 18: ...flue kit for termination The horizontal terminal is supplied with a built in converter box and cannot be shortened A 130mm hole is required for the passage of the concentric terminal through the wall...

Page 19: ...reen yellow to EARTH connection Insertthesupplied3 AMPfuseintothefusedisolatororfusedplug Should the fly lead be unsuitable refer to 4 7 3 for details on how to connect the electrical supply directly...

Page 20: ...UK to ensure that correct combustion is occurring see flow chart on page 36 Additionally if the gas valve has been adjusted replaced or the appliance has been converted for use with another gas type...

Page 21: ...SERVICING Check the operation of the appliance and ensure it functions as described in section 7 Compare the performance of the appliance with its design specification The cause of any noticeable dete...

Page 22: ...and remove the air chamber front cover Remove the AAV locking pin M from the deaerator assembly and remove the AAV assembly N Replace in the reverse order 6 8 WATER PRESSURE SWITCH fig 29 Carry out co...

Page 23: ...electrode leads and ancillary wiring from their respective connectors Remove the retaining screws W for electrode and remove 6 12 GAS VALVE fig 31 Carry out component removal procedure as described in...

Page 24: ...cal an external expansion vessel may be fitted to the return pipe as close to the appliance as possible 6 18 1 EXPANSION VESSELREMOVAL with sufficient clearance above fig 37 Carry out component remova...

Page 25: ...Locate and remove the screw A2 that secures the flue gas analysis test point cover B2 Remove the clip and the fumes thermostat C2 Locate and remove the screws D2 that se cure the flue collector to th...

Page 26: ...sition and any additional controls time clock programmer room thermostat etc calling for heat the appliance will operate in the heating mode The pump and fan will be activated via the flow temperature...

Page 27: ...PLETION On completion of the combustion analysis check and or any gas valve adjustment refit the plug fig 40 L2 and move the mode selector through position Remove the test probe from the test point an...

Page 28: ...at the fuse has failed but no fault is in dicated a detailed continuity check will be required to trace the fault A visual inspection of components may also assist in locating the fault 7 7 3 POLARITY...

Page 29: ...pm GAS VALVE CALIBRATION Connect the boiler to the power supply Open the gas tap Set the function selector to OFF RESET monitor off Remove the screws E remove the casing remove the re taining screw be...

Page 30: ...0 15 20 25 30 ROOM TEMPERATURE CURVE OFFSET DELIVERY TEMPERATURE C EXTERNAL TEMPERATURE C Fig 42 The boiler is supplied with the adjustments shown in the table Depending on plant engineering requireme...

Page 31: ...FLOW OUTLET TEMPERATURE C T80 Maximum set point for standard T range JP7 removed T45 Maximum set point for low T range JP7 inserted Fig 43 CN8 CN7 CN6 CN5 CN12 1 JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 CN15...

Page 32: ...appliance can be used with the following controls twin channel programmers The appliance can be used in conjunction with typical S Plan systems and Y Plan systems Please contact Vokera technical shou...

Page 33: ...CN2 NO NC C black black BE11 FUNCTIONAL DIAGRAM Fig 45 S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power P Pum...

Page 34: ...10 0 CO2 minimum output 10 0 10 0 CO maximum output ppm 190 160 CO minimum output ppm 20 15 CO2 FUNCTIONS ACTION ON THE BUTTON DISPLAY combustion analysis mode press once burner running at maximum hea...

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Page 37: ...HSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UDWH 2 SSP AND 2 W PLQ UDWH KHUH 3RVVLEOH 2 SSP AND 2 RPPHQWV 6LJQDWXUH SERVICE 04 DWH QJLQHHU QDPH RPSDQ QDPH 7HOHSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UD...

Page 38: ...R TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio les...

Page 39: ...39...

Page 40: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve t...

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