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Gasifying boilers VIGAS
Ecological Boilers VIGAS
MANUAL FOR INSTALLATION, ASSEMBLY AND USE
VIGAS and VIGAS
Lambda Control
with AK 3000
Certificate of warranty
VIMAR 2010
Page 1: ...1 Gasifying boilers VIGAS Ecological Boilers VIGAS MANUAL FOR INSTALLATION ASSEMBLY AND USE VIGAS and VIGAS Lambda Control with AK 3000 Certificate of warranty VIMAR 2010 ...
Page 2: ...ermometer 8 VIGAS Lambda Control in configuration with gases thermometer and discharge fan 9 Time setting 10 Hardware and software information 11 Error messages 12 Service settings PIN 0000 protected 13 Operating instructions 14 Boiler maintainance and repairs 15 Accesories assembly 16 Listo fo guarantee and afterguarantee services 17 Problems solving 18 Assembly instruction 19 Electric scheme of ...
Page 3: ...VIGAS and VIGAS Lambda Control with AK 3000 control Type VIGAS 16 VIGAS 16 Lambda Control VIGAS 25 VIGAS 25 Lambda Control VIGAS 40 VIGAS 40 Lambda Control VIGAS 60 VIGAS 60 Lambda Control VIGAS 80 VIGAS 80 Lambda Control VIGAS 100 VIGAS 100 Lambda Control VIGAS 29 UD Producer VIMAR Vigaš Pavel M Čulena 25 974 11 Banská Bystrica SLOVENSKO The above mentioned products comply with the following stan...
Page 4: ...ntroled by operating rod at the front part of boiler In order the boiler complies with the requirements for non demanding operation it is equipped with AK 3000 control unit that is situated in the upper part of boiler The used system of control allows very effective combustion of various kinds of fuel AK 3000 control with grpahical display in basic configuration allows to control temperature of he...
Page 5: ...Dimmension from edge of boiler K mm 188 305 880 1210 230 Spacing of feed pipes L mm 405 70 350 Diameter of inlet brand G mm 2 Diameter of exhaust brand G mm 2 Diameter of feed water valve G Volume of water l 75 93 180 205 215 75 Gases temperature With nominal output With minimal output 0 C 0 C 240 150 Dimensions of gasification chamber Depth mm 370 560 750 1150 1090 490 440 Height mm 490 750 730 5...
Page 6: ...hanger cap 16 Lighting up damper 17 Upper back cover 18 Outlet water neck 19 Thermal fuse 20 Thermometer 21 Upper front cover 22 Lambda sensor 23 Gases thermometer 24 Exchanger pipes 25 Heat proof concrete filling 26 Secondary air 27 Combustion chamber 28 Direction of gases 29 Neck of reversible water 30 Fillng neck 31 Cleaning flap for 29UD 32 Cleaning hole for 29UD Scheme VIGAS 60 80 Scheme VIGA...
Page 7: ...tegral part of VIGAS boilers Control is connected when power wire is plugged in to the distributing network 220 230V Display is active when power wire is plugged in Pic 4 Servo flat used in VIGAS Lambda Control is set to base position Pic 5 3 3 Working conditions Operation temperature range of AK 3000 control is 5 C to 45 C Control may not be used in humid enviroment or direct sunlight 3 4 Maintai...
Page 8: ...aulic scheme of connection 6 Indication of boiler status Pic 7 Boiler Storage tank External boiler Boiler ON ON DUOMIX Heating circuit Boiler OFF OFF DUOMIX with servomotor Indoor thermostat Heating ON Pump 3 way thermostatic valve Burning 73 0 C Discharge fan LADOMAT Afterflaming 52 0 C Lambda λ Fan End of burning END Thermometer T Fan change output Indoor termostat decay Error indication value x...
Page 9: ...By pressing fan will be switched off By using the rod open the chimney flap consequently open the upper door You can add fuel if necessary Close the upper door and chimney flap By pressing adding fuel will be stopped Fan will be switched on automatically Boiler is set to heating mode if temperature of outgoing water is lower then set shotdown temperature of the boiler Shotdown temeperature is in s...
Page 10: ...ings of Vigas boiler in basic configuration boiler is switch off automatically END will be indicated on the display By pressing ENTER boiler will start operating again To call temperature setting hold ENTER button at any boiler status Symbol of the temperature setting will be indicated on the display Press ENTER again Symbol of the nominal output will be indicated on the display with value togethe...
Page 11: ...f outgoing gases temperature is lower then set minimal gases temperature Minimal gases temperature as well as maximal gases temperature can be set in boiler settings Minimal gases temperature is set on 90 C maximal gases temperature is on 200 C which are standard settings Pump is pulse working in dependence on temperature of the boiler water If boiler is in unactive status with symbol OFF as displ...
Page 12: ...ases thermometer are described in Chapt 5 Main advangate of discharge fan is increased comfort during heating or adding fuel When discharge fan is active during adding fuel there is significant decrease of smudging into boiler room During the heating discharge fan will accelerate the burning 6 1 VIGAS BOILER CONTROL 6 1 1 Boiler activation When gases temperature drops under the set temperature end...
Page 13: ...door thermostat when indoor thermostat is switched off boiler slowly decreasing its output Choose one option OFF Switch off Add fuel Cancell the control bc Change the indicated value By pressing fan is swithed off and discharge fan is automatically activaed on 300s In left corner is running time of discharge fan If 60 is chosen new graphical control is indicated By using the rod open the chimney f...
Page 14: ...the central button ENTER the boiler start the operation The burning mode is active after the gases temeprature is higher end 200 C Servo controled flap wokrs in this mode as in heating mode In this mode pump is working pulse bolier protection against low temperature corrosion The pump is working when symbol flash Servo controled flap will move to open position servo 100 when ENTER button is presse...
Page 15: ...ctive status with symbol OFF as displayed on the picture by pressing the central button ENTER the graphical control will be called By pressing fan is switched off By using the rod open the chimney flap consequently open the upper door You can add fuel if necessary Close the upper door and chimney flap By pressing adding fuel will be stopped Fan will be switched on automatically During fuel adding ...
Page 16: ...mode is active after the gases temeprature is higher end 200 C Servo controled flap wokrs in this mode as in heating mode In this mode pump is working pulse bolier protection against low temperature corrosion The pump is working when symbol flash Choose on option OFF Switch off Add fuel Cancell the control bc Change the indicated value By pressing fan is swithed off and discharge fan is automatica...
Page 17: ...ARAMETERS SETTING VIGAS Lambda Control BOILER AND VIGAS BOILER WITH GASES THERMOMETER 9 TIME SETTING Set time and date when boiler is pluged first time In left corner is time is indicated When gases temperature drops under the set temperature end boiler is switch off automatically END will be indicated on the display Servo controled flap will be moved to position servo 0 In this position secundary...
Page 18: ...ges hold ENTER button at any boielr status and by pressing 3 times By pressing ENTER error with description will be indicated on display Service settings PIN 0000 protected can be used only in restricted cases Only trained service engineer can do these settings In necessary cases client can do also In service settings are adjusted boiler type with accessories and hydraulic connection scheme etc To...
Page 19: ...ler type V VIGAS xx nominal output L lambda TVZ hot air UD coal wood DP wood pellets λ yes boiler with lambda sensor no boiler without lambda sensor yes boiler with gases thermometer no boiler without gases thermometer yes boiler with discharge fan no boiler without discharge fan 8 Buttons choose parameter and press ENTER 9 Button will exit the settings Boiler List V 16 V 80 V 16L V 80L V 25 V 100...
Page 20: ...r protection Pump is connected to boiler control and working over 40 o C Requested temperature is possible to set up to 90 o C T3 contact on mother board AK 3000 S is used for connection to thermometer PT 1000 which is able to measure temperature in stogare tank Warning It is not possible to connect indoor thermostat to T3 contact Scheme 2 Scheme is dedicated to central heating systems where rever...
Page 21: ...utomatically to set temperature 7 To refil the fuel follow steps in chap 4 8 8 To deactivate the boiler follow steps in chap 4 8 13 3 Keeping operation and output regulation Fuel in boiler is moved spontaneously in the direction to fireproof nozzle Ash falls through nozzle and deposits in combustion chamber Boiler output is regulated automatically according to the set temperature of outlet water I...
Page 22: ...sing may damage lining We recommend to supervise boiler according to operation conditions by the person older than 18 years 13 5 Boiler cleaning If wood burning is optimal and minimum temperature of return water is kept 60 C gasification chamber completing combustion space and exchanger are sooted minimally If wet fuel is used steam is condensed on the walls of combustion chamber and tar is create...
Page 23: ... time and it is too dirty do not use any dissolvent for tar Boiler must be clean while it is hot Heat boiler through open chimney flap and upper door approx at 800 C without fan Then close flap and door Carefully use gloves open exchanger cap Clean dirty exchanger with relevant accessories After cleaning close exchanger cap and let boiler burn gasification approx 5 hours as maximum output in order...
Page 24: ...ilized in three points on two revolving pins and on closing If door does not fit tightly besides revolving closing it is also possible to fix it from hinge side You can slightly turn hinge bolt with releasing and turning nuts and thus you turn door in a desired direction In case of sealing rope exchange 1 is a connecting point 14 2 Chimney flap tightness When cleaning exchanger pipes Pic 3 24 chec...
Page 25: ...cally therefore the quality of the burning is high In VIGAS boilers withouth lambda sensor is adjusted with screws 1 Optimal settings form production is adjusted to 2 5 turns 1 When change or check the setting follow the steps Step1 1 loose the safety nut Step2 Draw close screw 1 in direction to the boiler Step3 Loose the screw back on 2 5 turns optimum Step4 Draw close the safety nut Boiler witho...
Page 26: ...lve TS 130 On boiler socket 1 screw TS 130 valve on one of boiler coupling so that TS 130 might close water prior flowing to boiler Safety exchanger must be without water The second coupling 3 will lead to canalization Screw thermal sensor onto 2 Warning Assemble valve and thermal sensor prior filling the central heating system with water Pressure of the cooling water can not be dependent on elect...
Page 27: ... Advantage is the pulse control of pump bolier protection against low temperature corrosion Its recommend in connection with ladomat to set hydraulic scheme with storage tank in acc Chapt 14 2 Breaker 0 8 A Max input 180 W 15 4 Indoor thermostat Comfort is increased with indoor thermostat connection Indoor thermostat is connected to mother board AK 3000S Jumper is on T3 contact standardly Contact ...
Page 28: ...r closing door Fix See door tightness Take out and turn sealing Change sealing It is not possible to open chimney flap Chimney flap is glued by tar Increase boiler operation temperature Use dry fuel Increase boiler shutting down temperature After opening upper door and chimney flap boiler room becomes smoky Small chimney effect Chimney diameter must be larger than the diameter of outlet chimney fr...
Page 29: ... heating must be adapted to ensure minimum boiler power take off 5 kW This is provided with safety cooling exchanger with drain valve Honeywell TS 130 Honeywell is not a component part of delivery it should be ordered separetly Boiler must be connected correctly and as short as possible to chimney Other appliances must not be connected to chimney Chimney shaft must be dimensioned according to the ...
Page 30: ... of the following may be done with electric equipment o uncover electronic equipment e g boiler electronics fan thermostat o to exchange fuse o to repair damaged cable insulation etc Maintenance and repairs of boiler with uncovered electric equipment may only be done by persons authorized to do so according to 74 1996 Coll Before uncovering boiler or any electric equipment connected to boiler it i...
Page 31: ...air control power supply 24 VDC 0 5A 2 Discharge fan power supply 230 VAC 0 6A 3 Circulation pump power supply 230 VAC 0 5A 4 Fab power supply 230 VAC 0 3A 5 Emergency thermostat STB 100 o C 6 Power supply 230 VAC 50 Hz 7 T1 Thermometer KTY T2 Thermometer PT1000 T3 Indoor thermostat no voltage for hydraulic scheme 2 3 4 For hydraulic scheme 1 thermometer PT 1000 8 Lambda sensor WS white WS white G...
Page 32: ... by an authorized serviceman Guarantee is valid if all the electric equipment is connected to regulation by an trained specialist and if recorded in relevant documents Guarantee applies to construction used material and product manufacture Transport of serviceman is not included into guarantee repair it is paid by a customer in its full amount Guarantee does not apply to consumer material door sea...
Page 33: ...mmissioning we did the following we informed the customer how to operate the boiler we checked the boiler prior heating we heated the boiler we filled in and confirmed data of the Letter of Guarantee Signature of the boiler user Confirm and send to the producer Date of sale Date of commissioning Signature of serviceman Stamp and signature of producer ...
Page 34: ...34 Gasifying boilers VIGAS ...
Page 35: ...tion pump discharge fan indoor thermostat expander etc Date Equipment Name of serviceman Certificate No Signature of serviceman Records of guarantee and after guarantee repairs Date Record od repair No Name of serviceman Certificate No Signature of serviceman Notes ...
Page 36: ...nska Bystrica SLOVENSKO Production plant VIMAR Vigas Pavel Priboj 796 976 13 Slovenska Lupca SLOVAKIA tel 00421 48 4187 022 fax 00421 48 4187 159 WWW VIMAR SK vimar vimar sk Serial number All technical changes are reserved for VIMAR 2009 ver 1 Pictures are illustrative and might be different from the reality ...
