Viessmann Vitocal 200-S Installation And Service Instructions Manual Download Page 19

Page: 19 / 148

Connection to the external unit

1. Type AWB/AWB-AC 201.B04 and

201.B07:

Remove the side cover; see
page 43.

D
C

Example type AWB/AWB-AC 201.B04

Liquid line

Hot gas line

Installation sequence

Connecting the refrigerant lines

(cont.)

5782 176 GB

Installation

Summary of Contents for Vitocal 200-S

Page 1: ...ype AWB 201 B04 to B13 C10 C13 Air source heat pump split version for heating operation Type AWB AC 201 B04 to B13 C10 C13 Air source heat pump split version for heating and cooling opera tion For app...

Page 2: ...g on this system National installation regulations Statutory regulations regarding the prevention of accidents Statutory regulations regarding envi ronmental protection Codes of practice of the releva...

Page 3: ...efective components must be replaced with genuine Viessmann spare parts Auxiliary components spare and wearing parts Please note Spare and wearing parts that have not been tested together with the sys...

Page 4: ...ce 56 Further details regarding the individual steps 58 Troubleshooting Repairs 79 Parts lists internal unit Parts lists internal unit 91 Overview of assemblies internal unit 92 Parts not shown intern...

Page 5: ...C10 C13 Ordering individual parts 113 Overview of the assemblies 114 External unit casing 115 Electrical equipment external unit 117 Hydraulics external unit 119 Commissioning service reports Hydraul...

Page 6: ...specific components has been carried out Commercial or industrial usage for a pur pose other than central heating cooling or DHW heating shall be deemed inap propriate Any usage beyond this must be ap...

Page 7: ...7 Internal unit 905 58 40 360 1105 150 AB 960 50 360 450 A B 75 147 219 294 369 41 Preparing for installation Requirements regarding on site connections 5782 176 GB Installation...

Page 8: ...201 B07 201 B10 201 B13 201 C10 201 C13 10 mm 10 mm 10 mm 10 mm 10 mm DHW cylinder flow heating water side G 1 Heating water return and DHW cylinder return G 1 Heating water flow G 1 A Cable entry 42...

Page 9: ...ction Without power OFF 3 x 1 5 mm2 With power OFF 5 x 1 5 mm2 Instantaneous heating water heater Cable cross section 400 V 5 x 2 5 mm2 230 V 7 x 2 5 mm2 Max cable length 25 m Type AWB AWB AC 201 B04...

Page 10: ...can result in reduced heat pump efficiency and defrosting prob lems Avoid air short circuits Please note An air short circuit during cooling operation will result in the heated discharged air re ente...

Page 11: ...ection system Consider the heat emitted by the unit when planning your weatherproofing or an enclosure Ensure the condensate can drain freely and create a permanent gravel bed below the external unit...

Page 12: ...scharge Type AWB AWB AC Dimensions in mm a b c d Cable entry above ground level below ground level 201 B04 100 100 400 300 1000 201 B07 100 100 400 300 1000 201 B10 100 200 400 300 1000 201 B13 100 20...

Page 13: ...13 Floor mounting 2 1 4x 4x A B C E D A Support for floorstanding installation accessory Installation sequence Installing the external unit cont 5782 176 GB Installation...

Page 14: ...alling the internal unit Please note Avoid damaging the appliance during transportation Never put weight on top of the appliance Installation room requirements Please note The installation room must b...

Page 15: ...15 Minimum clearances 100 1000 100 A B A Cable entry 42 V B Cable entry 400 V 230 V 42 V Installation sequence Installing the internal unit cont 5782 176 GB Installation...

Page 16: ...16 Fitting the internal unit to the wall 2 2x 3 5 1 4 Installation sequence Installing the internal unit cont 5782 176 GB...

Page 17: ...1 B04 201 B07 201 B10 201 C10 201 B13 201 C13 Refrigerant lines Min line length 3 m 3 m 3 m 3 m Max line length 20 m 30 m 30 m 30 m Max height differential internal unit external unit 10 m 15 m 15 m 1...

Page 18: ...cables and refrigerant lines separately B C A D A Pipe bends as vibration compensa tors B Pipe clips with EPDM lining C Cable entry e g drainage pipe with thermal insulation D Electrical cables leads...

Page 19: ...1 Type AWB AWB AC 201 B04 and 201 B07 Remove the side cover see page 43 C D C D 4 2 3 2x Example type AWB AWB AC 201 B04 C Liquid line D Hot gas line Installation sequence Connecting the refrigerant l...

Page 20: ...t gas line 3 Flare the pipe ends 4 Secure the pipes Tighten the nuts with the following torque Type AWB AWB AC Line Connection to external unit Torque in Nm 201 B04 Liquid line 7 6 mm UNF 14 18 Hot ga...

Page 21: ...are filled with nitrogen overpressure 1 to 2 bar 0 1 to 0 2 MPa 1 Remove the nuts from refrigerant connections C and D Type AWB AWB AC 201 B04 Replace nuts with union nuts sup plied UNF for liquid lin...

Page 22: ...01 B04 Liquid line 7 6 mm UNF with reducer 33 42 x 14 18 Hot gas line 7 12 mm UNF with reducer 63 77 x 50 62 201 B07 Liquid line 7 10 mm UNF 33 42 Hot gas line 7 16 mm UNF 63 77 201 B10 Liquid line 7...

Page 23: ...ordance with DIN 4757 Fit the safety assembly to the on site line in the heating water return see page 64 2 Connect the secondary circuit lines to the heat pump Please note To prevent appliance dam ag...

Page 24: ...ion inside the room to be cooled at the cooling water flow remove thermal insulation if required If several rooms with different relative humidity are part of the cooling circuit fit and connect sever...

Page 25: ...le wire ferrule Please note In terms of safety the BUS cable for the internal external unit 12 V or 43 V does not count as a LV lead The BUS cable must be routed together with the 230 V cables Note Ma...

Page 26: ...26 Internal unit Routing electrical cables to the wiring chamber A B 42V 230V 400V 42V Installation sequence Electrical connections cont 5782 176 GB...

Page 27: ...cable Routing in the 230 V voltage range connection see page 45 B Type AWB AWB AC 201 B04 and 201 B07 43 V BUS cable Routing in the 230 V voltage range connection see page 45 Installation sequence Ele...

Page 28: ...F27 F8 F23 B A D F101 F G P202 12V COM P203 COM 43V F3 X1 X2 F1 L1 3 2 1 N N C 3 8 3 9 3 3 3 4 X 3 1 3 7 3 6 211 2 211 4 F0 F4 F6 F13 F7 F14 F16 sVA F26 F11 F20 F21 sXF sXS sYA sYS X18 X24 J3 J4 E In...

Page 29: ...230 V Information regarding the connection values The specified output is the recommen ded connected load The total output of all components con nected directly to the heat pump con trol unit must not...

Page 30: ...1 Heating circuit pump for heating circuit without mixer A1 HC1 This pump is connected in addition to the secondary pump if a heating water buffer cylinder is installed Connect the temperature limiter...

Page 31: ...g the temperature limiter part no 7151 728 7151 729 B M 1 C B s X2 N A X1 Heating circuit without mixer A1 HC1 Connection A to control unit Circulation pump C Without heating water buffer cylin der 21...

Page 32: ...t no 7151 728 7151 729 B to mixer extension kit M 1 C B A s s A Connect plug s to mixer extension kit B Temperature limiter C Heating circuit pump for heating cir cuit with mixer Installation sequence...

Page 33: ...f the corresponding relay must not be exceeded The stated current indicates the max switching current of the switching con tact observe the total current of 5 A Safety LV is unsuitable for controlling...

Page 34: ...a heat demand is issued Never route low voltage via this con tact for that fit a relay on site The boiler water temperature sensor in the external heat source plug F20 must capture the average temper...

Page 35: ...igh limit safety cut out max 70 C as heat pump protection K1 Relay sizing in accordance with the external heat source observe safety instructions Plug sXF Terminals Function Explanation 224 7 Circulat...

Page 36: ...ply 3 N PE 400 V 50 Hz B Terminals of the heat pump control unit Immersion heater 230 V on site 224 7 X2 N N L1 L1 L1 B A N N A Immersion heater power supply 1 N PE 230 V 50 Hz B Terminals of the heat...

Page 37: ...nected components X3 3 X3 4 Flow switch Requires zero volt N O contact Closed Heat pump in operation Open Heat pump shut down Breaking capacity 230 V 0 15 A Remove jumper when connecting X3 6 X3 7 G P...

Page 38: ...can be com bined in a 5 core cable For further information regarding pow er OFF see chapter Power supply X3 8 X3 9 Type AWB AC Frost stat and or contact humidistat cooling or Jumper Type AWB Jumper Re...

Page 39: ...for Central heating DHW heating Connection values Max output 130 W Voltage 230 V Max switching current 4 2 A 3 way diverter valve connected at the fac tory connect the cylinder primary pump on site in...

Page 40: ...rcuit SKK required or for heating cooling cir cuit without mixer A1 HC1 recommended NTC 10 k F20 Boiler water temperature sensor external heat source NTC 10 k aVG KM BUS wires interchangeable Use the...

Page 41: ...communication module see LON communication module installation instruc tions X31 Coding card slot Swimming pool heating Note Swimming pool heating is controlled via extension EA1 with KM BUS Make conn...

Page 42: ...for swimming pool heating accessories E Jumper F 3 way diverter valve for Swimming pool zero volt heating the heating water buffer cylinder G Circulation pump for swimming pool heating accessory H The...

Page 43: ...pe AWB AWB AC 201 B04 B07 Note Only one BUS connection should be connected Do not interchange the BUS connec tion wires between the internal and external units Route the BUS connecting cable in the 23...

Page 44: ...WB AWB AC 201 C10 and C13 A A Wiring chamber BUS connection to the internal unit Note Do not interchange the BUS con nection wires between the internal and external units Compressor power supply Insta...

Page 45: ...B AC 201 C10 and C13 N L N L3 C2 C1 L2L1 12V COM COM 43 V A B C A External unit wiring chamber see page 43 B BUS cable between the external and internal unit Recommended cable 3 x 1 5 mm2 The cores ar...

Page 46: ...ectri cal fault occurs Connect the appliance and pipe work to the equipotential bonding of the building in question Danger Incorrect core allocation can result in serious injury and dam age to the app...

Page 47: ...unit connect the power supply with the same phase as the heat pump control unit ideally using the same fuse MCB Connection to the same fuse MCB provides additional safety when the power is switched of...

Page 48: ...internal use External unit power supply 230 V Type AWB AWB AC 201 B04 C N L B L1 N A 201 B07 COMNi Li N0 L0 B N L1 A 201 B10 and B13 N L N L C2 C1 B N L1 A A External unit wiring chamber see page 43 B...

Page 49: ...1 B N L1 A L2L1 L2 L3 A External unit wiring chamber see page 43 B Power supply 230 V 50 Hz Type AWB AWB AC 201 C10 201 C13 Recommended power cable 5 x 2 5 mm2 max 30 m 5 x 2 5 mm2 max 30 m Fuse prote...

Page 50: ...Hz 1 N PE 230 V 50 Hz L1 N L1 L3 N N N L1 L2 L1 A A B B A Internal unit wiring chamber see chapter Overview of connections Internal unit B Jumpers Recommended power cable 400 V 5 x 2 5 mm2 230 V 7 x 2...

Page 51: ...tions of the relevant power supply util ity X3 7 X3 6 C B A H D F G 3 3 4 4 3 3 N 3 N 4 K kWh kWh 5 3 400 V 7 230 V X40 E Diagram excluding fuses and RCD A Heat pump control unit internal unit luster...

Page 52: ...3 3 N 3 N G K 4 kWh kWh 3 L D 7 5 400 V 230 V X3 7 X3 6 A X40 F Diagram excluding fuses and RCD A Heat pump control unit internal unit luster terminals see chapter Over view of connections Internal un...

Page 53: ...A Heat pump B Additional consumers in the house hold powered by self generated electricity C Electricity meter D Inverter E Isolator for the PV system F Terminal G Double tariff meter for special tari...

Page 54: ...distribution panel M Distribution panel N Domestic distribution box Closing the heat pump Please note Seal the appliance so it is sound proof and diffusion proof On pipe and hose outlets ensure the th...

Page 55: ...ote Ensure that the locking screws are tight ened before operating Fitting the side cover of the external unit In reverse order to Opening the external unit wiring chamber see page 43 Installation seq...

Page 56: ...gerant circuit for leaks 63 8 Filling and venting on the secondary side 63 9 Checking expansion vessel and heating circuit pressure 66 10 Checking electrical connections of the internal unit for firm...

Page 57: ...nit type plate 20 Checking the heat pump for unusual noises e g operating noise of fan compressor or pump venting again if required 21 Checking the system function e g actuators temperatures heat mete...

Page 58: ...from electrical current and in component damage in the event of an electrical fault All earth connectors must be reconnected Please note Wait at least 30 min between installing and commissioning the a...

Page 59: ...anger Direct contact with refrigerant can cause skin damage Wear safety goggles and protec tive gloves when working on the refrigerant circuit Please note Before evacuating the refrigerant lines and t...

Page 60: ...ill hose between pressure gauge set and external unit H Pressure gauge set K Connection hose between pressure gauge set and vacuum pump L Vacuum pump M Connection hose between pressure gauge set and v...

Page 61: ...ose the valve to the vacuum pump Stop the vacuum pump and wait approx 5 min If the indication on the vacuum gauge rises there is a leak Remove the leak and repeat the proc ess 6 Close all valves at th...

Page 62: ...te hose and pressure gauge set 2 Top up with the required amount of refrigerant see following table Please note Refrigerant must not be allowed to escape into the environment Draw refrigerant out of t...

Page 63: ...ll swaged connections of the refrig erant lines between the internal and the external unit All solder joints and threaded fittings of the refrigerant lines in the internal and external units Note Work...

Page 64: ...essure gauge D Connection G E Quick action air vent valve F Safety valve 4 Check the system pressure at pres sure gauge C and top up with water if required Minimum system pressure 0 8 bar 80 kPa Permi...

Page 65: ...y circuit air vent valve B Open secondary circuit air vent valve B 8 Move 3 way diverter valve A by its handle into its centre position 9 Close secondary circuit air vent valve B Commissioning inspect...

Page 66: ...e injury due to electric shock Isolate the external unit from the power supply and safeguard against reconnection Be aware that the fan may run on Cleaning with compressed air 1 Open the casing of the...

Page 67: ...frigerant circuit must have been checked for leaks see chapter Filling refrigerant lines and internal unit and Checking the refrig erant circuit for tightness The external unit fill valves see chapter...

Page 68: ...age to the appliance and the heating system Always observe the service instructions for the Vitotronic 200 heat pump control unit otherwise the appliance will no longer be under warranty Switch on the...

Page 69: ...ioning Parameter group select Language set Date time set Temperature sensors Signal inputs Actuator test Commissioning terminated Control mode OK OK OK OK OK OK OK OK OK OK OK OK NO YES OK Function ch...

Page 70: ...ss OK simultaneously for approx 4 s 2 Select Coding level 1 3 Select parameter group System definition 4 Select parameter System scheme 7000 5 Set system scheme 6 Alternatively if the service menu was...

Page 71: ...0 0 0 0 Heating water buffer cylinder 0 0 X X X X External heat source 0 0 1 0 1 0 0 0 0 Instantaneous heating water heater only type AWB AC X X X X X X X Swimming pool 0 0 0 0 0 0 Cooling only type A...

Page 72: ...able external heat source for DHW heating 7B0D 1 In conjunction with the primary store system Cylinder primary pump 2 way motorised valve System definition System scheme 7000 With DHW heating DHW Cyli...

Page 73: ...ension 7010 1 EA1 2 AM1 3 EA1 and AM1 Note For parameters for external functions see the following table External functions External functions Parameter Setting External demand If applicable Internal...

Page 74: ...external block ing on pumps compressor 701A 0 to 31 External blocking of the com pressor mixer in control mode or CLOSED System definition Effect of ext blocking on heat pump heating circuits 7015 0 t...

Page 75: ...le electric heaters for DHW heating 6015 1 External heat source External heat source parameters Setting External heat source Enable external heat source 7B00 1 With circulation pump for DHW reheating...

Page 76: ...ble reheater bank hydraulic 7D02 1 Enable humidity sensor 7D05 1 Enable CO2 sensor 7D06 1 If applicable adjust values subject to design Ventilation Extract air temperature with standard ven tilation 7...

Page 77: ...ble own energy consumptn for heating water buffer cyl 7E12 1 Enable own energy consumption for heat ing 7E13 1 Extended menu PV ctrl strategy or Photovoltaics Specify the temperature differen tial to...

Page 78: ...fety cut out to above 20 C and press reset button A on the high limit safety cut out A Instructing the system user The system installer should hand the operating instructions to the system user and in...

Page 79: ...79 Overview of electrical components See from page 28 Opening the programming unit 1 3 2 2x Troubleshooting Repairs 5782 176 GB Service...

Page 80: ...80 Removing cover from programming unit if necessary 5 4 4x Troubleshooting Repairs cont 5782 176 GB...

Page 81: ...81 Placing the control panel in its service position 4x 1 3 2 Troubleshooting Repairs cont 5782 176 GB Service...

Page 82: ...82 Overview of internal components Internal unit D A B C sG G lJ F E H aJ Troubleshooting Repairs cont 5782 176 GB...

Page 83: ...ating water heater LWT E Air vent valve secondary circuit F High limit safety cut out for the instantaneous heating water heater type AWB AC only G Instantaneous heating water heater type AWB AC only...

Page 84: ...rator air intake temperature sensor OAT D Evaporator temperature sensor OMT E 4 way diverter valve F Electronic expansion valve EEV G Compressor head temperature sen sor CTT H Liquid separator K Evapo...

Page 85: ...r air intake temperature sensor OAT D Evaporator temperature sensor OMT E 4 way diverter valve F Electronic expansion valve EEV G Compressor head temperature sen sor CTT H Liquid separator K Evaporato...

Page 86: ...rator air intake temperature sensor OAT D Evaporator temperature sensor OMT E 4 way diverter valve F Electronic expansion valve EEV G Compressor head temperature sen sor CTT H Liquid separator K Evapo...

Page 87: ...em F13 Flow temperature sensor cooling circuit direct heating circuit A1 HC1 or separate cooling circuit SKK F14 Boiler water temperature sensor external heat source F20 Room temperature sensors NTC 1...

Page 88: ...rature sensor compres sor head hot gas CTT NTC 50 k External unit see page 83 Refrigerant circuit control observe label in the exter nal unit Temperature sensors in the internal unit with identificati...

Page 89: ...esistance in Temperature in C 60 140 180 620 700 780 860 20 Temperature sensors in external unit no marking Type NTC 10 k 0 1 1 10 100 1000 Resistance in k 30 20 10 0 10 20 30 40 50 60 70 80 90 100 Te...

Page 90: ...located on the main PCB Fuse F101 is located on the AVI PCB Fuses F1 and F3 6 3 A slow H 250 V Max power loss 2 5 W Fuse F101 1 0 A slow L Max power loss 2 5 W Danger Removing the fuse does not switc...

Page 91: ...ed Serial no see type plate A Assembly from this parts list Position number of the individual part within the assembly from this parts list Standard parts are available from your local dealer Parts li...

Page 92: ...92 D C B A A Type plate B Casing assembly internal unit Parts lists internal unit Overview of assemblies internal unit 5782 176 GB...

Page 93: ...ite 0006 Installation and service instruc tions Casing internal unit 0001 Casing frame 0002 Front panel 0003 Control panel 0004 Safety guard 0005 Rear pipe outlet with seal 0006 Front pipe outlet with...

Page 94: ...94 0001 0005 0006 0004 0002 0008 0003 0007 0008 0009 0009 0010 0009 Parts lists internal unit Casing internal unit cont 5782 176 GB...

Page 95: ...cking bolts left right 0017 Slider left right 0018 Fibre optic cable 0019 Connecting cable 4 PIN length 85 mm 0020 Ribbon cable AWG 28 24 x 0 09 folded 0021 Cable duct set 0022 Body bound rivet 0026 F...

Page 96: ...21 0030 0011 0026 0026 0007 0002 0009 0020 0019 0006 0016 0010 0001 0017 0018 0028 0015 0029 0003 0004 0031 0005 0016 0017 0018 0016 0039 0040 Parts lists internal unit Electrical equipment internal u...

Page 97: ...ine 0012 Union nut UNF for hot gas line 0013 Union nut G with sealing cap for Schrader valve 0014 Soldered bush 10 x UNF 0015 Soldered bush 15 16 x UNF 0016 O ring 28 0 x 2 5 0017 Gasket 21 x 30 x 2 0...

Page 98: ...0012 0026 0022 0018 0018 0024 0018 0017 0028 0022 0016 0021 0019 0020 0013 0007 0017 0017 0024 0018 0002 0005 0004 0014 0018 0026 0025 0006 0016 0023 0003 0022 0022 0016 0025 0027 0009 0019 0021 0010...

Page 99: ...th sealing cap for Schrader valve 0013 Soldered bush 10 x UNF 0014 Soldered bush 15 16 x UNF 0015 O ring 28 0 x 2 5 0016 Gasket 21 x 30 x 2 0017 Gasket 27 x 38 x 2 0018 Schrader valve 0019 Sealing cap...

Page 100: ...0008 0009 0010 0011 0012 0013 0014 0018 0019 0020 0026 0005 0024 0003 0017 0017 0002 0023 0014 0016 0020 0018 0019 0012 0024 0026 0008 0018 0020 0001 0021 0015 0029 0025 0021 0021 0015 0028 0015 0015...

Page 101: ...016 4 way diverter valve complete 0017 4 way diverter valve 0018 Coil EEV 0019 Side panel r h 0020 Grille 0021 Heat exchanger evaporator 0022 Joining plate 0023 Heat exchanger mounting plate 0024 Top...

Page 102: ...5 0005 0004 0019 0015 0006 0023 0027 0009 0014 0028 0026 0024 0021 0010 0022 0016 0002 0001 0003 0017 0032 0013 0018 0029 0007 0012 0011 Parts lists for external unit 230 V type AWB AWB AC 201 B04 Ext...

Page 103: ...ve cover 0020 Filter dryer 0021 Cover power supply 0022 PCB mains filter 0023 Connection plate 0024 Electronic expansion valve up to serial no 7424690 3211645361 0025 Coil EEV up to serial no 7424690...

Page 104: ...033 0035 0034 0004 0007 0021 0022 0023 0012 0038 0020 0013 0019 0018 0010 0009 0002 0001 0008 0003 0037 0011 0005 0025 0024 0014 0015 0017 0016 0043 0042 0006 Parts lists for external unit 230 V type...

Page 105: ...ssembly from this parts list Position number of the individual part within the assembly from this parts list Standard parts are available from your local dealer Parts lists for external unit 230 V typ...

Page 106: ...106 B C D A A Type plate B Casing assembly external unit Parts lists for external unit 230 V type AWB AWB AC 201 B10 B13 Overview of the assemblies 5782 176 GB...

Page 107: ...xchanger bottom evapo rator 0009 Heat exchanger top evaporator 0010 Axial fan 0011 DC motor 0012 Protective grille left 0013 Transport handle left 0014 Motor support 0015 Air inlet ring 0016 Transport...

Page 108: ...0001 0018 0011 0009 0008 0006 0006 0004 0016 0005 0007 0015 0017 0021 0010 0015 0021 0010 0002 0016 0003 0020 0019 Parts lists for external unit 230 V type AWB AWB AC 201 B10 B13 External unit casing...

Page 109: ...not shown 0016 Cable harness compressor 0017 Cable harness complete com pressor 0020 Communication cable drivers 0021 Communication cable IDU 0022 Power cable controller PCB ODU 0023 Communication ca...

Page 110: ...110 0013 0010 0009 0008 0007 0001 0012 0006 0011 0005 0003 0002 0004 Parts lists for external unit 230 V type AWB AWB AC 201 B10 B13 Electrical equipment external unit cont 5782 176 GB...

Page 111: ...e 0007 Oil separator 0008 Electronic expansion valve 0009 Compressor thermal insulation 0010 Temperature sensor NTC 50 k CTT 0011 Shut off valve liquid line 0012 Compressor power supply cover Parts no...

Page 112: ...112 0012 0009 0001 0011 0008 0002 0004 0010 0006 0007 0005 0003 Parts lists for external unit 230 V type AWB AWB AC 201 B10 B13 Hydraulics external unit cont 5782 176 GB...

Page 113: ...ssembly from this parts list Position number of the individual part within the assembly from this parts list Standard parts are available from your local dealer Parts lists for external unit 400 V typ...

Page 114: ...114 B C D A A Type plate B Casing assembly external unit Parts lists for external unit 400 V type AWB AWB AC 201 C10 C13 Overview of the assemblies 5782 176 GB...

Page 115: ...exchanger bottom evapo rator 0009 Heat exchanger top evaporator 0010 Axial fan 0011 DC motor 0012 Protective grille left 0013 Transport handle left 0014 Motor support 0015 Air inlet ring 0016 Transpo...

Page 116: ...0005 0015 0015 0007 0007 0010 0010 0011 0011 0006 0016 0020 0002 0004 0003 0019 0018 0017 0014 0012 0013 0001 Parts lists for external unit 400 V type AWB AWB AC 201 C10 C13 External unit casing cont...

Page 117: ...ler PCB ODU Parts not shown 0013 Cable harness compressor 0014 Cable harness complete com pressor 0015 Communication cable drivers 0016 Communication cable IDU 0018 Connecting cable high pressure swit...

Page 118: ...118 0006 0005 0004 0003 0002 0007 0008 0009 0012 0017 0010 0011 0001 Parts lists for external unit 400 V type AWB AWB AC 201 C10 C13 Electrical equipment external unit cont 5782 176 GB...

Page 119: ...off valve hot gas line 0006 Oil separator 0007 Electronic expansion valve 0008 Compressor thermal insulation 0009 Temperature sensor NTC 50 k CTT 0010 Shut off valve liquid line 0011 Compressor power...

Page 120: ...120 0004 0002 0008 0008 0009 0011 0001 0005 0010 0006 0003 0007 Parts lists for external unit 400 V type AWB AWB AC 201 C10 C13 Hydraulics external unit cont 5782 176 GB...

Page 121: ...temperature 15 C K 4 to 8 At secondary circuit flow temperature 35 C and air intake temperature 15 C K 4 to 13 Testing the mixer heat pump and cylinder heating Checked under the following conditions...

Page 122: ...ternal change over 7012 2 Duration of external changeover 7013 8 h Effect of external demand on heat pump heating circuits 7014 4 Effect of ext blocking on heat pump heating circuits 7015 4 Vitocom 10...

Page 123: ...Max DHW temperature 6006 600 60 C Hysteresis DHW temperature heat pump 6007 50 5 K Hysteresis DHW temperature booster heater 6008 100 10 K Start optimisation for DHW heating 6009 0 Stop optimisation...

Page 124: ...a building 7300 0 Time program for screed drying 7303 0 Flow temperature for external de mand 730C 500 50 C Enable 3 way diverter valve heating DHW 730D Do not adjust Operating mode secondary pump 734...

Page 125: ...condi tion Commis sioning Standard room temperature 3000 200 20 C Reduced room temperature 3001 160 16 C Remote control 3003 0 Heating curve level 3006 0 0 K Heating curve slope 3007 6 0 6 Influence r...

Page 126: ...nsor 7D06 0 Extract air temperature with standard ventilation 7D08 200 20 C Flow rate reduced ventilation 7D0A 120 m3 h Flow rate nominal ventilation 7D0B 170 m3 h Flow rate intensive ventilation 7D0C...

Page 127: ...fer cylin der temp PV 7E22 0 0 K Raise set room temperature PV 7E23 0 0 K Time Parameter Code Delivered condi tion Commis sioning Automatic changeover summertime wintertime 7C00 1 Start summertime mon...

Page 128: ...r via LON 779C 20 min Source outside temperature 77FC 0 Send outside temperature 77FD 0 Source time 77FE 0 Send time 77FF 0 Control Parameter Code Delivered condi tion Commis sioning Lock out controls...

Page 129: ...35 C spread 5 K Rated heating output kW 4 5 8 39 10 9 14 6 Compressor frequency Hz 60 65 55 75 Fan speed rpm 870 650 650 650 Air flow rate m3 h 2090 3600 4210 4210 Power consumption kW 0 97 1 96 2 36...

Page 130: ...C 35 35 35 35 Heating water at 10 K spread Capacity excl expansion vessel l 2 2 2 2 3 2 3 2 Minimum flow rate always maintain l h 600 820 1200 1380 Max external pressure drop RFH at min flow rate mbar...

Page 131: ...ernal unit max kW 3 0 3 6 5 8 5 8 Secondary pump PWM W 3 50 3 50 3 70 3 70 Control unit PCB external unit max W 150 150 150 150 Control unit PCB internal unit max W 5 5 5 5 Max rating control unit PCB...

Page 132: ...3 0 3 3 0 3 3 0 3 3 0 3 Connections Heating water flow G 1 1 1 1 Heating water return and DHW cylinder return G 1 1 1 1 DHW cylinder flow G 1 1 1 1 Condensate pipe external unit mm 16 x 1 16 x 1 16 x...

Page 133: ...ow rate m3 h 3456 4217 Power consumption kW 2 00 2 57 Coefficient of performance COP in heat ing mode 5 08 4 69 Cooling performance data At 100 according to EN 14511 A35 W7 C spread 5 K Rated cooling...

Page 134: ...armature A 16 16 Starting current charging DC capacitors A 30 30 Fuse protection A 20 20 IP rating IP 24 24 Internal unit electrical values Heat pump control unit PCB Rated voltage control unit PCB 1...

Page 135: ...s internal unit Total length mm 450 450 Total width mm 360 360 Total height mm 905 905 Total weight External unit kg 113 113 Internal unit type AWB kg 37 37 Internal unit type AWB AC kg 42 42 Permissi...

Page 136: ...C13 Sound power level of external unit Measurements with reference to EN 12102 EN ISO 9614 2 Weighted total noise emission levels at A7 C 3 K W55 C 5 K At rated heating output dB A 61 65 Specification...

Page 137: ...talled and filled Electrical installation completed Hydraulic lines fully thermally insulated Installation completed in full up to refrigerant circuit All windows and external doors sealed Components...

Page 138: ...EN 378 EN 61 000 3 2 BGR 500 chapter 2 35 In accordance with the following Directives this product is designated with _ 2011 65 EU 97 23 EC 2004 108 EC 2006 95 EC Details according to the Pressure Eq...

Page 139: ...report 58 Commissioning wizard 68 Compressor 84 85 86 Compressor max tilting angle 10 Concrete foundations 14 Condensate drain 11 14 Condensate pan 11 Condensate pipe 132 135 Connecting a cooling circ...

Page 140: ...xtended menu 70 External functions 73 External unit Cable lengths 9 Checking electrical connections 67 Cleaning 66 Closing 55 Dimensions 132 135 Electrical connection 43 Electrical values 130 134 Fill...

Page 141: ...it 10 Internal unit 14 Installation external unit Bracket set for wall mounting 11 Supports for floorstanding installa tion 11 Installation site requirements External unit 10 Internal unit 14 Instanta...

Page 142: ...heater 75 Parameters Cooling function 74 Electric booster heater 75 External functions 73 External heat source 75 For on site components 71 For the heat pump 70 Instantaneous heating water heater75 Re...

Page 143: ...fety assembly 64 Safety connections 37 Safety instructions for refrigerant 63 Safety valve 64 Secondary circuit Connecting 23 Filling and venting 63 Secondary pump 39 Selecting the parameter group 70...

Page 144: ...quid gas 87 Temperature sensor refrigerant inlet evaporator 88 Temperature sensors 39 Terminating service 70 Tightness test Annual 62 Tilting angle 10 Torque For refrigerant lines 20 22 Service valve...

Page 145: ...145 5782 176 GB...

Page 146: ...146 5782 176 GB...

Page 147: ...147 5782 176 GB...

Page 148: ...6 7514941 7514942 Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Te...

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Viessmann Vitocal 200-S, Installation And Service Instructions Manual

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