Viessmann CM2 500, Installation Instructions Manual

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Vitocrossal 200, CM2 400, 500 and 620 Installation
Table of Contents
Safety, Installation and Warranty Requirements ..............2
Product documentation.............................................2
Warranty................................................................2
Licensed professional heating contractor.....................2
Contaminated air.....................................................2
Advice to owner......................................................2
Carbon monoxide.....................................................2
Fresh air.................................................................2
Equipment venting...................................................2
Fiberglass wool and ceramic fiber material..................3
First aid measures....................................................3
Codes.....................................................................3
Mechanical room.....................................................3
Important Regulatory and Installation Requirements ........6
For installations on the Commonwealth of
Massachusetts........................................................6
For polypropylene venting systems only....................7
Venting clearance to combustibles
(Stainless Steel / Polypropylene)................................7
Working on the equipment.......................................7
Technical literature..................................................7
About these Installation Instructions ..............................8
Product Information ....................................................8
Mechanical Room .......................................................9
For Retrofit Applications ..............................................9
Recommended Minimum Service Clearances . ...............10
Preparing the Boiler ...................................................11
Boiler Insulation ........................................................12
Boiler Door Insulation ................................................12
Boiler Door
..............................................................13
Combustion Air Flex Hose..... ....................................14
Flex Hose Air Intake Adaptor ......................................14
Boiler Connections. ...................................................14
Water side connection...........................................15
Safety Header.......................................................16
Hydrostatic Test Procedure ........................................17
Rails and Supports ....................................................18
Side Panels .................................................................18
Cross Bar ...............................................................19
Mounting the Burner
..................................................19
Combustion Air Adapter Burner Connection ..................20
Front Side Panels ......................................................21
Bottom Plate ...........................................................21
Electrical Connections ................................................22
System Power Supply
................................................22
Routing Cables .........................................................23
Boiler Water Temperature Sensor ................................24
Flue Gas Temperature Sensor .....................................24
Condensate Connection .............................................25
Rear Panels
..............................................................27
Boiler Control and Junction Box ..................................27
Top Panels ...............................................................28
Front Panels .............................................................28
Control Panel and Covers ...........................................29
Gas Flue Connections
................................................29
Gas Connections .........................................................30
Valve leak test......................................................31
Boiler Piping in Heating / Cooling Application ................32
Initial System Fill ......................................................33
Introduction
Safety
General Information
Boiler
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