Viadrus Hercules P 1 Manual, Operation And Installation Download Page 19 | Manualshive

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left side part of shell with
insulation

2

right side part of shell

3

upper part of the control box

4

upper front part of the shell

5

upper part of the shell

6

rear part of the shell

A Mounting the control box to the upper part of the shell
B Mounting the upper part of the control box

Fig. no. 10

Mounting the control box

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Summary of Contents for Hercules P 1

Page 1: ...Hercules U26 Návod k obsluze Hefaistos P 1 MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Page 2: ...9 14 3 5 2 Mounting the control box 18 3 5 2 1 Mounting the control box Hefaistos P1 T see Fig no 10 18 3 5 2 2 Mounting the control box Hefaistos P1 E see Fig no 10 18 3 5 3 Limit switch installation Hefaistos P1 E 20 3 5 4 Installation of cleaning tools 20 4 Commissioning 21 4 1 Control activities before starting 21 4 2 Putting the boiler into operation 22 4 3 Regulatory and signaling elements 2...

Page 3: ...for speed sensing Combustion of other fuels and materials such as plastics is not permissible 2 1 The use of boiler Three section model of boiler Hefaistos P1 is suitable for heating the family houses Larger sizes of the boiler meet the requirements of shops schools recreational facilities weekend houses etc The boiler is manufactured as the hot water boiler with forced heating water circulation a...

Page 4: ...throat mm 160 200 Boiler dimensions height x width mm 1541 x 833 depth mm 1167 1308 1449 1794 1935 Filling opening dimensions mm 505 x 256 Maximum working water overpressure kPa bar 400 4 Minimum working water overpressure kPa bar 50 0 5 Testing water overpressure kPa bar 800 8 Boiler hydraulic losses see Fig no 1 Input water minimum temperature C 60 Water temperature control range C 60 85 Noise l...

Page 5: ...5 2 4 The main dimensions of the boiler 2 4 1 The main dimensions of the boiler Hefaistos P1 T 6 7 L mm 998 1139 Fig no 2 The main dimensions of the boiler Hefaistos P1 T ...

Page 6: ...6 2 4 2 The main dimensions of the boiler Hefaistos P1 E 3 4 5 L mm 575 716 857 Fig no 3 The main dimensions of the boiler Hefaistos P1 E ...

Page 7: ...per lining 7 boiler shell left part 8 feed hopper 9 boiler shell upper part 10 control box 11 boiler shell rear part 12 outlet pipe 13 exhaust ventilator 14 boiler shell right part 15 smoke adaptor 16 inlet pipe 17 two way safety valve DBV 1 02 18 air release valve 19 draught controller 20 stand 21 boiler shell front part Fig no 4a Main parts of boiler Hefaistos P1 T ...

Page 8: ... lining 7 boiler shell left part 8 feed hopper 9 boiler shell upper part 10 control box 11 boiler shell rear part 12 outlet pipe 13 exhaust ventilator 14 boiler shell right part 15 smoke adaptor 16 inlet pipe 17 two way safety valve DBV 1 02 18 air release valve 19 boiler shell front part 20 stand Fig no 4b Main parts of boiler Hefaistos P1 E ...

Page 9: ...al intended for combustion processes The upper part of the feed hopper is water cooled The heating water inlet and outlet are situated at the rear part of the boiler At the rear section of the boiler there is mounted the smoke adaptor with air exchanger and exhaust ventilator The return water connection is situated in the upper part of boiler drum The heating water connection is situated in the up...

Page 10: ...ire safety of heat installations EN 13501 1 A1 Fire classification of construction products and building structures Part 1 Classification using data from reaction to fire tests d To the electrical network ČSN 33 0165 Electrical regulations Marking the conductors with colours or digits Implementing regulations ČSN 33 1500 Electrical regulations Electrical equipments revision ČSN 33 2000 3 Electrica...

Page 11: ...m the materials of combustibility grade A1 A2 B and C D for easily combustible materials of combustibility grade E F which quickly burn and burn themselves even after removal of ignition source such as paper cardboard asphalt and tar paper wood and wood fiber boards plastics floor coverings the safe distance has to be doubled i e to 400 mm safe distance should be doubled as bulb where the grade of...

Page 12: ...mption m 3 h 1 100 140 170 285 390 The choice of the right size of boiler The choice of the right size of boiler i e its heat output is very important condition for economic operation and a correct function of the boiler The boiler must be chosen so that its rated thermal output corresponds to the heat losses of the building The rated output is calculated according to valid standards for outside t...

Page 13: ... N4 1 x 1 pc air release valve 1 pc ventilator 6 7 sect 1 pc manipulation key 1 pc two way safety valve DBV 1 02 1 pc business technical documentation By request Safety valve 1 pc The boiler accessories ordered by request are not included in the basic price of the boiler 3 4 2 Delivery and accessories Hefaistos P1 E Standard boiler delivery the boiler on the pallet in the casing with the relevant ...

Page 14: ...rocedure of setting the boiler draft controller is shown in chapter no 5 1 1 Operation 9 Put the smoke pipe on the exhaust ventilator 2 and push it into the chimney hole The smoke pipe diameter is stated in tab No 1 3 5 1 2 Installing the boiler drum Hefaistos P1 E see Fig no 8 and 9 1 Set the boiler drum on the socle underlay 2 Dismount the rear part of the shell 1 by means of 4 8 x13 screws and ...

Page 15: ...15 Fig no 8 Dismantling of the upper rear part of the boiler shell 1 boiler shell rear part 2 boiler shell front part 3 boiler shell upper part ...

Page 16: ...sleeve 1 1 2 6 heating water output 7 boiler plug 1 2 8 two way safety valve DBV 1 02 9 interconnecting hose 3 4 10 air release valve 1 2 11 pipe output 12 long bend 1 1 2 13 T joint 1 1 2 14 interconnecting hose 1 1 2 15 draught controller 16 adaptor reduced 1 1 2 na 3 4 Fig no 9a Installing the boiler drum Hefaistos P1 T ...

Page 17: ... 1 2 5 sleeve 1 1 2 6 heating water output 7 boiler plug 1 2 8 two way safety valve DBV 1 02 9 interconnecting hose 3 4 10 air release valve 1 2 11 pipe output 12 long bend 1 1 2 13 T joint 1 1 2 14 interconnecting hose 1 1 2 15 radiator plug 1 1 2 16 sealing 1 1 2 Fig no 9b Installing the boiler drum Hefaistos P1 E ...

Page 18: ...control box Hefaistos P1 E see Fig no 10 1 Install the limit switch see chap 3 5 3 2 Dismount the upper part of the control box 3 by means of 2 screws M5 x 12 and serrated lock washers 5 3 see detail B Thread the capillaries of the control box thermostats through the opening in the upper part of the shell and by means of 2 pc screws M5 x 25 and serrated lock washers 5 3 screw the control box to th...

Page 19: ...t of shell 3 upper part of the control box 4 upper front part of the shell 5 upper part of the shell 6 rear part of the shell A Mounting the control box to the upper part of the shell B Mounting the upper part of the control box Fig no 10 Mounting the control box ...

Page 20: ...6 4 Screw the bolt M5x 20 11 with washers 5 3 10 on the rod 9 in the front upper part of the shell if necessary when testing the limit switch we can change the number of washers 10 A left hole of the console 1 upper part of the shell 2 console 3 limit switch 4 screw M 4 x 40 5 washer 4 3 6 washer 4 3 7 nut M4 8 console 9 rod 10 washer 5 3 11 screw M 5 x 20 Fig no 11 Limit switch installation 3 5 4...

Page 21: ...at no air is sucked into the system The water from boiler and the heating system must never be discharged or be used except the emergency cases like the repairs etc By emptying the boiler and filling it with new water the danger of corrosion and the scaling is increased If it is necessary to refill water in the heating system we only do it when the boiler has cooled down so that the heat exchanger...

Page 22: ...toking door 4 2 Putting the boiler into operation 1 Make a fire in boiler 2 Bring the boiler to the necessary operating temperature The recommended temperature of the output water is 80 C 3 Switch on the exhaust ventilator 4 Check the functionality of two way safety valve DBV 1 02 5 Operate the boiler in operating state according to appropriate standards 6 Check again the boiler for leakage 7 Make...

Page 23: ...he temperature when the pump is switched on we recommend setting to 50 55 C Draught controller serves for the control of throttle valve choking valve which is installed on the smoke adaptor of the boiler 1 Termomanometer 2 Signalling the safety thermoregulator 3 Signalling the run ov ventilator 4 Circuit breaker 5 Operating thermoregulator 6 Flue gases thermoregulator 7 Safety thermoregulator 8 Th...

Page 24: ...e system is equipped with a two way safety valve DBV 1 02 and it comes to the boiler overheating the outlet water temperature is above 95 C then two way safety valve will create a cold water circuit until the temperature drops below the limit temperature At this moment there is closed the draining cooling system and the inlet of cold water inlet used for refilling the system Fig no 14 Two way safe...

Page 25: ...ply with the conditions stipulated for its installation and observe the flow directions indicated on its body The safety valve is alway mounted in the output pipe of boiler or directly on the upper part of boiler where the hot water leaves boiler and is transported into heating system When installing the valve it is necessary to check whether the use of the 3 4 sleeve which can be both in pipeline...

Page 26: ...ogical heating Possibility of combination with other types of heating The calculation of the stack exchanger lowest volume Vsp 15Tb x QN 1 0 3 x QH Qmin where Vsp storage tank volume liters QN rated thermal output kW Tb burning time hrs QH heat load of buildings kW Qmin the lowest heat output kW Dimensions of storage tanks for central heating boilers that are operated with the individual stipulate...

Page 27: ...afety valve 3 Reservoir of hot water TV 4 Pump 5 Heating system 6 Four way mixing valve 7 Clack valve 8 Expansion tank 9 Storage tank 10 Three way valve controlled by a higher level regulation 11 Valve 12 Heating circuit pump controlled by a higher level regulation 13 Thermo valve or ladomat 14 Charging pump of HW tank controlled by HW tank thermoregulator HW sensor or higher level regulation HW ...

Page 28: ...LUE GASES THERMOREGULATOR BT2 OPERATINGÍ THERMOREGULATOR BT4 PUMP THERMOREGULATOR F1 FUSE 6 3 A H1 SIGNALLING THE RUN OF VENTILATOR GREEN H2 SIGNALLING THE SAFETY THERMOREGULATOR ORANGE K1 CONTACTOR OF EXHAUST VENTILATOR MV1 EXHAUST VENTILATOR Q1 PUMP X1 TERMINAL BOARD OF BOILER X10 CONNECTOR OF VENTILATOR SOCKET X10 1 CONNECTOR OF VENTILATOR PLUG Z1 SUPPRESSION COMPONENT ...

Page 29: ...LLING THE SAFETYHO THERMOREGULATOR ORANGE K1 CONTACTOR OF EXHAUST VENTILATOR MV1 EXHAUST VENTILATOR Q1 PUMP X1 TERMINAL BOARD OF BOILER X10 CONNECTOR OF VENTILATOR SOCKET X10 1 CONNECTOR OF VENTILATOR PLUG Z1 SUPPRESSION COMPONENT Fig no 20 Diagram of connection boiler Hefaistos P1 T Wire colour GNYE green yellow GN green YE yellow RD red BK black BN brown BU blue FEED HOPPER DISTRIBUTION BOX ...

Page 30: ...THERMOREGULATOR H1 SIGNALLING BT1 X1 TERMINAL BOARD OF SUPPLY X2 CONNECTOR ST 81 DO ST 68 F1 FUSE 6 3 A A1 CONTROLLER TECH ST 81 Q3 PUMP OF HW HOT WATER Q1 PUMP OF ÚT CENTRAL HEATING S10 LIMIT SWITCH OF STOKING DOOR B1 BOILER TEMPERATURE SENSOR B2 FLUE GASES TEMPERATURE SENSOR B3 HOT WATER TEMPERATURE SENSOR Wire colour GNYE green yellow GN green YE yellow RD red BK black BN brown BU blue ...

Page 31: ...BOILER TEMPERATURE SENSOR B2 FLUE GASES TEMPERATURE SENSOR B3 HOT WATER TEMPERATURE SENSOR X10 SOCKET FOR MV1 X10 1 PLUG FOR MV1 LEGEND A2 MODULE ST 68 HALL SPEED SENSOR MV1 MV1 EXHAUST VENTILATOR BT1 SAFETY THERMOREGULATOR H1 SIGNALLING BT1 X1 TERMINAL BOARD OF SUPPLY X2 CONNECTOR ST 81 DO ST 68 X3 TERMINAL BOARD HALL F1 FUSE 6 3 A BOILER DRUM UPPER PART DISTRIBUTION BOX ...

Page 32: ...and chimney service life are shorter Fig no 23 Location of fuel in the boiler 5 1 Operation of boiler by user 5 1 1 Operation of boiler by user Hefaistos P1 T Making a fire firing 1 Check the water quantity in the heating system indicated on the thermo manometer 2 Open the stop valves between boiler and heating system 3 Clean the boiler drum and smoke pathways see chapter 6 4 The flue gases ventil...

Page 33: ...is necessary to feed the boiler with fuel according to the combustion intensity and need of heat CAUTION When refilling the fuel close the throttle valve and hold the stoking door ajar wait approx 10 seconds before you open it fully and then fill the whole feed hopper with fuel Close the stoking door and open the throttle valve 5 The boiler working with its full output 2 4 stokings is able to heat...

Page 34: ...nto automatic mode have been successful Otherwise repeat the whole process Operation 1 Set the required output boiler temperature of 60 85 C 80 C is recommended by the manufacturer 2 During operation it is necessary to feed the boiler with fuel according to the combustion intensity and need of heat CAUTION When refilling the fuel close hold the stoking door ajar wait approx 10 seconds before you o...

Page 35: ...le and lining are not removed during cleaning 2 The cleaning of smoke ducts is done depending on the ash deposits on them 3 It is necessary to put ash into fire resistant bins with lids At this work it is necessary to use protective tools and pay attention to personal safety 4 Smoke adaptor cleaning according to fig No 25 5 At the end of heating season it is necessary to clean smoke drafts of boil...

Page 36: ...s and unburnt pieces of fuel from the combustion chamber Clean the boiler drum vent holes by means of a brush Brush of polyamide can not be used at higher temperatures cleaning must be done only at the cold boiler drum Clean sweep the internal part of door remove the ash and soot 1 Boiler drum 2 Combustion chamber 3 Cleaner 4 Brush 5 Stoking door 6 Vent holes of the boiler drum Fig no 26 Cleaning ...

Page 37: ... water temperature on the controlling device and by adjusting the mixing valve ensure the minimum temperature 60 C in reverse flow Flue gases fan does not rotate or it is too noisy Attention Standing fan may cause incomplete combustion and formation of tar deposits Only at standing fan maximum temperature of the boiler is reached No fault has occurred The boiler is working properly The flue gases ...

Page 38: ...ned during boiler operation 10 The flammable subjects mustn t be laid on the boiler or in a distance lower than the safety distance 11 The flammable materials must be in a distance at least 1500 mm from the boiler when clearing ashes from boiler 12 When operating the boiler at the temperature lower than 60 C there can appear the retting of boiler and so called low temperature corrosion which can r...

Page 39: ...patched from the production plant for the boiler drum during 5 years after it was dispatched from the production plant For a possible complaint the customer is obliged to show the packaging label of the boiler shell It is placed on cardboard in which the shell is dispatched The user is obliged to entrust a specialist installation company with boiler commissioning and and with removal of faults onl...

Page 40: ... unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 2000 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packag...

Page 41: ...ing to Manual for boiler operation and installation by a professional installation company Commissioning must be carried out according to Manual for boiler operation and installation contractual service organization accredited by the manufacturer Faults must be removed by a contractual service organization accredited by the manufacturer Completeness of the boiler delivery is guaranted by the vendo...

Page 42: ...e certificate for customer the user Record of accomplished guarantee and post guarantee repairs and regular product checks Record date Carried out activity Contractual service organization stamp signature Customer s signature ...

Page 43: ...rried out according to Manual for boiler operation and installation by a professional installation company Commissioning must be carried out according to Manual for boiler operation and installation contractual service organization accredited by the manufacturer Faults must be removed by a contractual service organization accredited by the manufacturer Completeness of the boiler delivery is guaran...

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Page 45: ...according to Manual for boiler operation and installation by a professional installation company Commissioning must be carried out according to Manual for boiler operation and installation contractual service organization accredited by the manufacturer Faults must be removed by a contractual service organization accredited by the manufacturer Completeness of the boiler delivery is guaranted by the...

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Page 48: ...48 Update Date 42 2012 GB ...

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