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Fig. №. 6 

DBV 1 - 02 Two-Way Safety Valve 

 
A safety valve with the maximum overpressure of 400 kPa (4 bar), the dimensions of which have to comply to the nominal power of 
the boiler, has to be installed in the system. The safety valve must be positioned directly behind the boiler. No shut-off valve can be 
placed between the safety valve and the boiler. In case of other questions, please contact our contractual mounting companies and 
service organizations.  
 
Technical data of the DBV 1 

– 02 two-way safety valve (from Regulus Company)  

 

Opening temperature (limit): 

100 °C (+0° - 5 °C) 

Maximum temperature: 

120 °C 

Maximum pressure at the boiler side: 

400 kPa (4 bar) 

Maximum pressure at the water side: 

600 kPa (6 bar) 

Nominal flow rate at 

p 100 kPa (1 bar): 

1,9 m

3

/h 

 
Usage 

The DBV 1 

– 02 two-way safety valve is destined for the protection of the central heating against overheating. The discharge and refill valve in 

the  valve  body  is  controlled  by  a  thermostatic  block.  When  reaching  the  limit  temperature,  the  discharge  and  refill  valve  is  simultaneously 
opened; it means that cool water flows into the boiler, and at the same time hot water is drained from the boiler. While lowering the temperature 
under the limit one, the discharge and refill valve will be closed. 
 

WARNING!!! It does not replace a safety valve 
In case of triggering the two-

way safety device, when water which does not comply with requirements of ČSN 077401 can be refilled, it 

is necessary to prepare water in the system so that it met the requirements of this standard. 

 

 

Fig. №. 7 

Recommended Wiring Diagram of the DBV 1 - 02 Two-Way Safety Valve 

 

Installation 

Only  qualified  person  may  perform  installation.  To  ensure  correction  functionality  of  the  thermostatic  two-way  safety  valve,  it  is  necessary  to 
follow  prescribed  conditions  for  its  installation  and  respect  marking  of  the  flow  rate  directions  marked  on  the  valve  body.  The  safety  valve  is 
always mounted  into the output pipeline of the boiler or directly on the boiler in a place of its upper part, where heated water leaves the boiler 
and is conveyed into the heatin

g system. While installing the valve, it is necessary to check whether the use of the 3/4“ mouthpiece (which can 

be  either  in  the  pipeline  or  on  the  boiler)  ensures  full  submersion  of  the  thermostatic  module  of  the  valve.  After  having  mounted  into  the 
mout

hpiece, connect the draining pipeline in the place „C“ (Fig. No. 6) in which hot water will outflow from the boiler. In the place „A“ (Fig. No. 6), 

connect (according to Fig. No. 7) the cooling water supply line which - after putting the valve into operation - will ensure boiler cooling-down. It is 
necessary to install a filter for capturing mechanical impurities on the cooling water supply line. In the place „B“ (Fig. No. 6), connect the pipeline 
and - according to Fig. No. 7 - lead it into the return line of the system near the boiler. 

 
Regular Maintenance 

Once a year rotate the head of the safety valve to remove possible impurities deposited in it. Clean-up the filter on the cooling water input.

 

In the case of the use of an opened expansion tank, there is no need in a safety device against overheating.  

Each heat source in the opened heating system has to be connected with an opened expansion tank which is situated in the highest point of the 
heating  system. Expansion  tanks have  to  be  dimensioned  so  that  they  can  cover  changes  of  the  water  volume  which  occurred  as  a  result  of 
heating and cooling. 
Opened expansion tanks have to be equipped with non-lockable de-aerating and overflow pipelines. The overflow pipeline has to be proposed 
so that it reliably lead away the highest supply rate incoming into the system. It can be achieved by dimensioning of the overflow pipeline by one 
DN higher than the feeding pipeline has. The expansion tanks and their connecting pipelines have to be designed and placed in order to reliably 
avoid their freezing.  

– cooling water input 

– output into the boiler 

– output into the sewage 

– input from the boiler  

1. 

Boiler 

2. 

DBV 1 - 02 Two-Way Safety Valve 

3. 

Safety valve 

4. 

Pressure control valve 

5. 

Filter 

6. 

Ball-valve 

7. 

Pump 

8. 

Excessive heat removal 

9. 

Discharge valve 

 
I. 

– Cooling water input 

II. 

– Heating water output 

III. 

– Return water input 

Summary of Contents for HERCULES E68 5 A

Page 1: ...Heat for your home since 1888 HERCULES E68 Manual for boiler operation and installation EN_2015_39 EN_2020_20 5735002050000...

Page 2: ...tric wiring 15 5 2 3 Setting of the boiler control unit 17 5 2 3 1 Boiler power settings 17 5 2 3 2 Perform remaining setting according to the heating system and the boiler type 17 5 2 4 Hydraulic sch...

Page 3: ...t l 40 5 46 5 52 5 58 5 64 5 Weight kg 348 413 458 503 549 Combustion chamber depth mm 255 255 365 475 585 Chimney throat diameter D mm 160 160 160 160 160 Boiler sizes height x width mm 1160x683 1160...

Page 4: ...sure on the output of flue gases The boiler works under the conditions without condensation Fig 1 Hydraulic loss of the boiler drum Boiler size number of sections 5 6 7 8 9 Length A mm 1070 1180 1290...

Page 5: ...5 Control cabinet Fig 3 Main parts of the HERCULES E68 boiler 3 2 Regulating and safety elements The stocking door throttle valve regulates the supply of the primary combustion air above the fuel It i...

Page 6: ...erheating input water temperature is higher than 95 C a thermostatic valve will be initiated and surplus heat is exhausted through the final cooling loop Fig 5 Hydraulic scheme of final cooling loop c...

Page 7: ...r part where heated water leaves the boiler and is conveyed into the heating system While installing the valve it is necessary to check whether the use of the 3 4 mouthpiece which can be either in the...

Page 8: ...allation Before installation of the boiler in an old heating system installation companies have to perform rinsing cleaning up of the whole system The heating system has to be filled up with water whi...

Page 9: ...ommend that you to use original cast iron pedestal see Fig No 10 supplied by the manufacturer In case of placement of the boiler without a pedestal it is necessary to observe conditions specified in A...

Page 10: ...ment AA5 AB5 according to SN 33 2000 1 ed 2 in front of boiler there the handling space at least 1000 mm must be left minimum distance between the rear part of boiler and the wall is 400 mm at least f...

Page 11: ...nometer 1 pc screw M8 x 12 4 pcs cleaning tools hook 1 pc brush with a extending stick 1 pc spike 1 pc cleaning tool holder 1 pc chute for the lining only for the size of 8 and 9 sections 1 pc electri...

Page 12: ...for an output water sensor G1 2 6 6 Mount the discharge valve to the return water flange 7 Before installation of the flange of the ventilator shell it is necessary to cement 11 the surface where the...

Page 13: ...ly line of tertiary air 7 and place the nozzle straightly into the circular hole of the shaped piece 1 2 Fig 15 3 Close the combustion chamber by inserting the middle front shaped piece 4 and upper fr...

Page 14: ...nozzle of the supply line of tertiary air 6 and place the nozzle straightly into the circular hole of the bottom shaped piece 4 Fig 18 4 Close the combustion chamber by inserting the middle front shap...

Page 15: ...cording to Fig No 20 install the right side wall part of the cladding 2 with help of 2 pcs of the spring clips 3 screw 2 pcs of the bolts M5 x 12 4 do not tighten leave a play of 1 2 mm and afterward...

Page 16: ...ool holder Fig 24 Demounting of the control cabinet upper part 1 Right side wall part of the cladding 2 Left side wall part of the cladding 3 Insulation of upper part of the cladding 4 Connecting rod...

Page 17: ...ettings Boiler model Choose a correct power row press the START push button YES Tab 6 Preset values Boiler model 15 kW 18 kW 23 kW 27 kW 34 kW Max rotation speed of the ventilator 15 25 35 40 60 Min r...

Page 18: ...ed heating circuit 6 Storage tank 7 Expansion tank additional 8 Stack heater of hot water combined 9 Expansion tank of the stack heater of hot water Separately bought accessories of regulation it is n...

Page 19: ...thermostat TO1 Hall Ventilator rotation speed sensor MV1 Boiler exhaust ventilator Q1 Storage boiler tank pump Q2 Pump TO1 Q3 Domestic hot water DHW pump S1 Main switch S10 Switch of door opening sign...

Page 20: ...ISP Display connector TR2 Auxiliary modules connector AB Auxiliary modules connectors Symbol Description Q1 Output of the boiler ventilator Q3 Output of the storage tank pump Q1 Q4 Output of the DHW p...

Page 21: ...out the heating system to ensure washing up of all impurities During the heating season it is necessary to maintain a constant water volume in the heating system While refilling water into the heatin...

Page 22: ...ABORD 360 is supplied separately Wrong servicing and incorrect fuel combustion brings to damaging the product While first kindling of a cold boiler water condenses in it and streams down by its inner...

Page 23: ...eech 50 7 585 791 Needle leaved wood Pine 15 15 584 340 Needle leaved wood Pine 50 8 161 567 prm rm 1 m3 of stacked logs contents 60 75 of wood stacked cubic meter The tabulated values are drawn from...

Page 24: ...boiler 9 Close the stocking door of the boiler and let fire burning 10 When flame is missing and glowing base remains open slowly the stocking door and insert fuel where necessary See Fig 27 to the ri...

Page 25: ...himney pot serves for the removal ash from it To demount the cleaning cover push and slightly rotate the screw in its bottom part After having cleaned up the chimney pot mount back the cleaning cover...

Page 26: ...thoroughly clean up the boiler flue gas ducting and chimney pot Lubricate with graphite grease as follows pivots and other movable parts on the boiler It is necessary to maintain the boiler room in cl...

Page 27: ...anti freeze liquids defects occurred due to nonobservance of instructions specified in this manual defects caused by natural disaster or other unpredictable event 12 Recommended procedure for mounting...

Page 28: ...able online on YouTube https www youtube com user Viadruscz 12 Before the heating test check the setting of the shutters of primary secondary and tertiary air 13 Carry out a heating test by burning of...

Page 29: ...connection of the flue gas ducting Insufficient connection of the flue gas ducting Untightness Insufficient connection to the smoke uptake untightness and it is not possible to clean it Insufficient c...

Page 30: ...and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency in...

Page 31: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 114 Na...

Page 32: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 78 Energy efficiency index EEI 114 Na...

Page 33: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 113 Na...

Page 34: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 114 Na...

Page 35: ...35 15 Information specified on the name plate...

Page 36: ...tion of resources SN EN 13428 SN EN 13427 YES 2 Repeated use SN EN 13429 NO 3 Material recycling SN EN 13430 YES NO i 4 Energy evaluation SN EN 13431 YES NO a 5 The use by composting and biodegradatio...

Page 37: ...warranty period for the cast iron heat exchanger of the boiler for 10 years from the date when the boiler is handed over to the User The following conditions have to be kept for the validity of the e...

Page 38: ...the warranty certificate for the customer the user A record of performed warranty and after warranty repairs Record date Performed activity Qualified contractual service organization signature stamp C...

Page 39: ...el Specific precautions HERCULES E68 5 A A 15 114 77 d evo Putting in operation and admission of warranty related to it is conditioned by commissioning the boiler by a contractual qualified mounting c...

Page 40: ...your home since 1888 HERCULES E68 Translation of the original operating instructions VIADRUS a s Bezru ova 300 E mail 735 81 Bohum n Info line 800 133 133 free in Czech Republic info viadrus cz www vi...

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