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02/2017

 

www.vgebv.nl

 

5/18

 

Manual for: 

VGE Pro UV Control  400/420/600 and VGE Pro UV Control  140/200    

EP600001, EP200002 

 

 

 

Lamp/ballast safety mechanisms

 

 

fault condition                         detection                                          action

 

leaking/broken lamp 

during ignition 
during lamp operation 

turn off affected lamp channel 

lamp voltage rise                       during ignition                                    turn off affected lamp channel 

during lamp operation 

cathode energy rise 

during lamp operation 

turn off affected lamp channel 

ignition voltage limiting              during ignition                                    ignition voltage regulated to max value 
ignition duration limiting 

during ignition 

ignition duration limited to max value 

lamp power monitoring              during operation                                lamp not to operate outside defined window; 

turn off affected lamp channel 

(power limiting prioritized) 

power limiting 

during operation 

power limited to ballast max value; 
lower lamp current not to exceed power max value 

(power limiting prioritized) 

current limiting                           during preheating                              current limited to ballast max value 

during operation 

broken electrodes 

during preheating 

turn off affected lamp channel 

no lamp connected                    during preheating                              turn off affected lamp channel 

during operation 

mains voltage monitoring          during preheating 

during ignition 
during lamp operation 

turn off all lamps 
if mains voltage too low or too high

brownout/blackout detection     during preheating                              turn off all lamps, 

detection during lamp operation        restart lamps without preheating if 

brownout/blackout duration is below max value 

overheating protection 

during preheating 
during ignition 
during lamp operation 

turn off all lamps, 
if ballast heat sink temperature above max value 

 

Notes on safety mechanisms:

 

•       If temperature is too high or if undervoltage is detected the appropriate LEDs are lighted. 

The ballast cannot be started in that state. 

•       The ballast will never automatically restart any lamp after safety shutdown. 
•       The ballast should not be started until the reasons for safety shutdown are removed. 

 

The ballast might be damaged by: 

•       overvoltage at mains terminals, even if the overvoltage occurs just for short time 
•       short circuits, incorrect wiring, loose contacts. 

 

 

Note:

 

•       all dimensions and technical data may vary within small tolerances 
•       no warranty for completeness and correctness of details 
•       all information provided in this document is subject to change 
•  

The unit must not be used for equipment that is used for medical treatment or for life saving measures 
without prior written permission of the manufacturer.

Summary of Contents for EP200002

Page 1: ...ture monitoring digital UV temperature sensors UV photodiode sensor KTY temperature sensor remote start and status monitoring remote start input Interlock mains switch 3 relay contacts 4 20mA signal input output manufacturer VGE International B V Ekkersrijt 4304 5692DH Son name of product VGE Pro UV Control Monitor 420 600 and VGE Pro UV Control Monitor 140 200 article code EP600001 EP200002 suita...

Page 2: ...W mains 230 V AC 0 C 32 F 55 C 131 F ballast heat sink temperature overheating shutdown on exceeding 80 C 176 F storage temperature 0 C 32 F 40 C 104 F cooling of unit forced cooling using integrated fan internal fan lagtime 1 min IP protection cabinet IP54 Altitude 2000 m above sea level operating position vertical lamp terminals at bottom lamp cable 4 wire cable length per lamp max 30 m Wiring s...

Page 3: ...ens digital sensor terminal X7 1 12V DC supply 2 signal A 3 signal B 4 ground for signal supply UV UV diode sensor terminal X8 1 cathode 2 anode shield Iin current input terminal X9 1 12V DC supply 2 signal 3 ground for signal supply relay function depends on operating software potential free resistive load max current 8A at 250V AC 24V DC min current 10mA at 5V max voltage 250C AC 80V DC Note Whe...

Page 4: ...rent 1mA at loop resistance 0Ω loop resistance max 1kΩ 12V DC supply voltage output power max 1W not sustained short circuit proof short circuit current max 250mA max 10s Note The overall power consumption of switch 2 digisens and current input Iin must not exceed 1 5W otherwhile the unit will be switched off automatically interface to control panel connection using CAT5e patch cable includes powe...

Page 5: ...nel during operation mains voltage monitoring during preheating during ignition during lamp operation turn off all lamps if mains voltage too low or too high brownout blackout detection during preheating turn off all lamps detection during lamp operation restart lamps without preheating if brownout blackout duration is below max value overheating protection during preheating during ignition during...

Page 6: ...vollständige Einhaltung folgender Normen Compliance of the designated products with directive specifications is confirmed and proved by complete adherence of the following standards EN 61000 6 2 2005 Fachgrundnormen Störfestigkeit für Industriebereiche AC 2005 Generic standards Immunity for industrial environments EN 61000 3 2 2006 Grenzwerte Grenzwerte für Oberschwingungsströme A1 2009 A2 2009 Li...

Page 7: ...s voltage before starting any service actions Repeated rapid switching might lead to a fault Do not turn off and on the unit within less than 10 seconds During ballast section start up in case of lamp defects or due to wrong lamp wiring high voltages up to 1200Veff may occur at the lamp terminals This high voltage may be present for a couple of milliseconds until the internal protection circuits s...

Page 8: ...brown 2 white 3 blue 4 black X8 UV diode sensor terminal 1 blue 2 black X9 current input terminal including 12V DC supply for external module X10 current output terminal X11 temperature sensor terminal including ground connector for cable shield X12 RS485 terminal modbus including ground connector for cable shield X13 Flow switch 2 terminal including 12V DC supply for external module function depe...

Page 9: ...ull out the cable gently the terminal should not allow the wire to move RS485 communication cable routing Use twisted pair shielded cable for communication wiring connect shield to the central earth point Do not cross RS485 communication cables and mains or lamp cables If this is unavoidable cross the cables at right angles as far apart as possible in order to reduce high frequency coupling Do not...

Page 10: ...he control panel frontend Depending on operation software selected operation states can be signalised via relay 1 4 A number of status LEDs directly at the base unit give additional status information lamp status LEDs S1 red ON lamp fault blinking in start up sequence only if auto restart is activated green ON lamp on blinking preheating both LEDs OFF lamp off ballast status LED S3 ballas on yello...

Page 11: ... the cursor use buttons UP DOWN and RIGHT LEFT Power the system Switch on main switch or connect power plug à system remains in standby mode Switching ON the system Press button RIGHT to enter the System ON OFF menu Move in menu to system on by button DOWN and press button ENTER to start lamp operation à The UV lamps will be operated with its nominal operation parameter Systemstatusindication fron...

Page 12: ...urred clock info screen 1 UV value if UV sensor is present info screen 2 Temperature of frontend board Temperature of the ballasts on base board External Temperature if external temperature sensor is present Info screen 3 actual lamp current and lamp power of all lamps Info screen 4 Lamp hour counter Lamp switch on cycle counter Remaining lamp lifetime The number of info screens may vary depending...

Page 13: ...ributor for lamp details An appropriate measuring technique is needed to determine the impact on the lamp if ballast settings are changed Note use this feature to adjust the system to the actual operation conditions e g environment temperature Installation and configuration of digital UV Sensor to be specified see Settings submenu overview main menu à settings à UV sensor Installation and configur...

Page 14: ...or messages e g lamp error this menu will be left automatically UVhold This function will freeze the measured UV value on display The function is required for drinking water applications for reference checks according to DVGW or OENORM Note The function is only available if a digital UV sensor is present UV lamps are operating and warm up time is expired The UV hold function will be left automatic...

Page 15: ...r of failed lamps allowed to be off before giving an alarm If less or equal number of lamps are defective as set in this menu the system will generate a lamp warning event and set the warning relay If more lamps are off than specified here the system will reset the operation relay and generate a lamp error event max lamprestarts default 3 A number of restarts can be allowed if a lamp cannot be ign...

Page 16: ...V value is not been checked for warning or alarm state during this warm up time Note a lamp re ignition attempt causes a restart of the warm up delay timer shortwarmuptime default N No If enabled the warm up time is shortened to 30 sec if a UV sensor is activated and the UV values of all UV sensors are above their warning thresholds restartdelay default 240 sec set the restart delay 5 3600 sec Thi...

Page 17: ...ve UV value of all sensors connected warnvalue default 80W m UV warning threshold for activating warning relay on base unit and yellow LED warning on frontend alarmvalue default 60W m UV alarm threshold for activating alarm relay on base unit and red LED alarm on frontend calibrationfactor default 100 adjust the displayed UV value on deviations from a reference sensor address enter submenu for set...

Page 18: ... UV alarm main menu à settings à temperature contains all system settings for internal and external temperature measurement as well as warning and alarm delays exit Exit menu externaltemp external temperature sensor setup type alarm warning thresholds cool down to threshold internaltemp internal temperature sensor setup warning threshold warndelay default 60 sec set appropriate delay alarmdelay de...

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