Rev 01/ page101 of 143
CARBURETTOR ASSEMBLY
DISASSEMBLY PROCEDURE FOR CARBURETTOR CLEANING:
Remove the throttle valve from the accelerator cable by compressing the spring
up from the seat in long slit. Remove the tip of the cable from the slot of the valve.
Remove the jet needle from the throttle valve along with clip and plate.
Remove the airscrew with spring.
Remove the Idling screw with spring.
Remove the float chamber by unscrewing three screws.
Pull out the float arm pin to remove the float.
Remove the main jet along with jet holder and needle.
Remove the slow jet.
Now clean all the carburetor components and apply compressed dry air in all
passages (galleries)
NOTE
:
Don t remove clip from the jet needle groove.
Ensure that float and float valve is being removed before carrying out any other
jobs on carburetor. So that these components will not get damage.
ASSEMBLY PROCEDURE OF CARBURETTOR:
Screw the slow jet (Ensure that all holes are clearly visible on the slow jet body).
Fix needle jet from main jet hole (Ensure that the smaller dial faces towards
carburetor body hole).
Tighten the needle jet holder (Ensure that all holes clearly visible on the needle jet
holder body).
Screw the main jet along with jet holder.
Insert the float arm pin through the pivot and the float.
Check float height (Specified13±1mm) adjust, if necessary this will avoid overflow.
Fix the float chamber.
Fix idle screw and airscrew along with spring (Initial airscrew setting one and half
turn out).
Insert the jet needle along with clip and plate into the throttle valve (Ensure that
needle lock clip is in 3
rd
groove position from top).
Connect the throttle valve to the accelerator cable first compress the spring into the
cap, Insert the tip of the cable through the slot in the throttle valve base and fix cable
in long slit rest position.
Align the groove on the side of the throttle valve with the guide pin in the carburetor
body. Check for its smooth movement.
Tighten the top cap over carburetor body.
Summary of Contents for zipr3i
Page 1: ......
Page 21: ...Rev no 01 page 21of 128 ...
Page 42: ...Rev 01 page95 of 143 ...
Page 73: ...Rev 01 page126 of 143 WIRE CABLE AND BRAKE HOSE ROUTING ...
Page 74: ...Rev 01 page127 of 143 Carburetor ...
Page 75: ...Rev 01 page128 of 143 e ...
Page 76: ...Rev 01 page129 of 143 Ignition coil Starting relay CDI HORN ...
Page 77: ...Rev 01 page130 of 143 ...
Page 79: ...Rev 01 page132 of 143 10 ...
