Rev 01/ page134 of 143
SERVICING DATA
CPISTON RING
DESCRIPTION
STANDARD
TOLERANCE
mm( In)
Piston to cylinder
clearance
0.06-0.07
(0.0024-0.0028)
0.120
(0.0047)
Cylinder bore
40.005-40.020
(1.5750-1.5756)
40.075
(1.5778)
Piston diameter
39.94-39.955
(1.5724-1.5746)
39.885
(1.5703)
Cylinder distortion
0.04
(0.0016)
Cylinder head distortion
0.04
(0.0016)
1
st
ring
0.02~0.06mm
Piston ring free cotter
end clearance
2en ring
0.02~0.06mm
Piston ring close end
clearance
0.15-0.35
(0.0059-0.0138)
0.8
(0.0315)
1
st
ring
0.02~0.06(0.0008~0.0024)
Piston ring to groove
clearance
2en ring
0.02~0.06(0.0008~0.0024)
Piston pin bore
10.002-10.008
(0.3938-0.3940)
10.030
(0.3949)
Piston pin outside
diameter
9.994-10.000
(0.3935-0.3937)
9.98
(0.3929)
CONNECTING ROD+CRANKSHAFT
DESCRIPTION
STANDARD
LIMIT
Conrod small end
13.995-14.006(0.5510-0.5514)
14.040(0.5528)
Conrod deflection
3.0(0.12)
Summary of Contents for zipr3i
Page 1: ......
Page 21: ...Rev no 01 page 21of 128 ...
Page 42: ...Rev 01 page95 of 143 ...
Page 73: ...Rev 01 page126 of 143 WIRE CABLE AND BRAKE HOSE ROUTING ...
Page 74: ...Rev 01 page127 of 143 Carburetor ...
Page 75: ...Rev 01 page128 of 143 e ...
Page 76: ...Rev 01 page129 of 143 Ignition coil Starting relay CDI HORN ...
Page 77: ...Rev 01 page130 of 143 ...
Page 79: ...Rev 01 page132 of 143 10 ...
