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IQ Control Box Installation and Owner’s Manual

IQ Manifold Control Information

9

Figure 6. Wiring Diagram for IQ Control Box with TLS-450PLUS Manifolded DPLLD Systems

COM+ COM-

SHLD

C23

TB1

D1

D2

M2

M1

L1

L2

GND

Z2

Z3

#1

TO PUMP

SHLD

COM+ COM-

TB1

C23

D2

D1

M2

M1

L2

L1

GND

Z3

Z2

IQ2

IQ1

230VAC

N

L1

N

DISPENSER HOOK

330-1.eps

PUMP OUTPUT IQ1

N

TO PUMP

#2

230VAC

PUMP OUTPUT IQ2

NO

C

VR RELAY

COM +

COM +

RS-485

COMMUNICATION

CABLE

COM -

I/O Module

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Summary of Contents for 880-051-1

Page 1: ...Manual No 051 330 Revision K IQ Control Box Installation and Owner s Manual Model 880 051 1 880 052 1 880 058 1 880 059 1 ...

Page 2: ...l of Lading to V R Customer Service at 800 234 5350 2 Call V R Customer Service at 800 873 3313 with the specific part numbers and quantities that were received damaged or lost 3 VR will file the claim with the carrier and replace the damaged missing product at no charge to the customer Customer Service will work with production facility to have the replacement product shipped as soon as possible ...

Page 3: ...ss Mode 18 Extended Run 18 Appendix A TLS 450PLUS Diagnostic Monitoring of Red Jacket IQ Control Boxes Introduction A 1 Pre Installation Consideration A 1 Equipment Requirements A 1 Installation Precautions A 1 Determining Number of RS 485 Ports Needed A 1 Installing RS 485 Wiring Between IQ Control Boxes TLS 450PLUS A 3 Upgrading IQ Control Box Software Repeat For Each IQ Control Box A 4 Replacin...

Page 4: ...mper Positions A 9 Figure A 7 Dual RS 485 Ports Module Jumper Positions A 10 Figure A 8 Comm Module Clamp Securing Screw A 11 Figure A 9 Comm Module Bracket Keyed Slot A 11 Figure A 10 Attaching Comm Cables To RJ IQ Control Boxes A 12 Figure A 11 RJ IQ Comms Setup Screen A 13 Figure A 12 RJ Control Box Setup Screen Unit 1 Example A 14 Figure A 13 IQ Control Box Communications Status Screen A 15 Ta...

Page 5: ...and installation guidelines for Veeder Root certified technicians who will be installing and setting up the Red Jacket IQ Control Standard Diagnostic Feature with a TLS 450PLUS system Retain this instruction manual with the equipment after installation for future use Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precaut...

Page 6: ...ollow all warnings and instructions in this manual Parameter Value Unit Electrical Input Voltage Range 200 to 250 V Input Voltage Frequency 47 5 to 61 8 Hz Maximum Motor Rating 2 HP Dispenser Interface 051 058 101 to 132 VAC Dispenser Interface 051 058 3 mA Dispenser Interface 052 059 192 to 264 V Dispenser Interface 052 059 5 mA Voltage Reading Accuracy 0 1 Current Reading Accuracy 0 8 Communicat...

Page 7: ...nformation 3 IQ Manifold Control Information The main difference between Manifold PLLD Manifold Direct and Manifold Alternation modes shown in Figure 1 is which IQ Box unit turns on first when there is an active hook signal Figure 1 Simple Wiring Configuration Diagrams ...

Page 8: ... The helping units will then turn on sequentially All units share a hook signal in this mode so all units have the hook signal engaged and the hook is controlled by the Master Hook switch Operating Example When a pump request is made by a dispenser every IQ Box receives this information Unit 1 will always accept or try to accept pending any faults Once it acknowledges it sends out an acknowledged ...

Page 9: ...s running and more flow is needed it Unit 3 will be the next to turn on Lastly Unit 4 will turn on All pumps once turned on continue to stay on until the active hook signal is disabled Once the hook signal is disabled they will all turn off On the next hook signal the next unit in line will turn on So if 1 turned on first 2 will be the first to accept the hook request on the next cycle On the next...

Page 10: ... D2 terminals are reserved for the dispenser signal These terminals are not polarity sensitive and can accept 120V or 240V signals For pump manifolded installations it is important to wire the dispenser signal to all of the controllers 7 Jumper J3 should be in the Normal position Use the Bypass position only to program the Motor Type or if temporarily controlling the pump directly from dispenser P...

Page 11: ...IQ Control Box Installation and Owner s Manual IQ Manifold Control Information 7 Figure 3 Terminal Block TB1 Models 058 059 Figure 4 Wiring Diagram for Manifolded Systems ...

Page 12: ...IQ Control Box Installation and Owner s Manual IQ Manifold Control Information 8 Figure 5 Wiring Diagram for IQ Control Box with TLS 350 Manifolded PLLD Systems ...

Page 13: ...ol Box with TLS 450PLUS Manifolded DPLLD Systems COM COM SHLD C23 TB1 D1 D2 M2 M1 L1 L2 GND Z2 Z3 1 TO PUMP SHLD COM COM TB1 C23 D2 D1 M2 M1 L2 L1 GND Z3 Z2 IQ2 IQ1 230VAC N L1 N DISPENSER HOOK 330 1 eps PUMP OUTPUT IQ1 N TO PUMP 2 230VAC PUMP OUTPUT IQ2 NO C VR RELAY COM COM RS 485 COMMUNICATION CABLE COM I O Module ...

Page 14: ...show pump electrical service requirements for UMPs with end views A and B respectively Table 1 Electrical Service Information for UMPs Containing a Franklin Motor with End View A Required power supply rating for 60 Hz 1 phase pumps is 208 230 Vac For 50 Hz 1 phase pumps required rating is 220 240 Vac UMP Model No HP Hz PH Voltage Fluctuation Range Max Load Amps Locked Rotor Amps Winding Resistance...

Page 15: ... 9 10 8 11 7 14 2 17 4 21 1 144 224 5 17 5 E85AGUMP75S1 UMP75U1 3 4 60 1 200 250 6 5 19 4 6 5 6 7 0 8 5 11 6 14 0 410164 001 17 5 E85AGUMP150S1 UMP150U1 1 1 2 60 1 200 250 10 5 33 2 6 3 2 6 6 8 0 9 2 11 2 410164 002 25 E85X3AGUMP150S1 X3UMP150U1 1 1 2 60 1 200 250 10 5 33 2 6 3 2 6 6 8 0 9 2 11 2 410164 002 25 E85AGUMP200S1 3 UMP200U1 3 2 60 1 200 250 11 4 44 1 7 2 1 3 2 4 0 5 0 6 1 410164 003 40 ...

Page 16: ...1 24 11 0 UMP75U1 E85AGUMP75S1 3 4 17 3 4 447 17 5 8 448 28 12 7 UMP75U3 3 AGUMP75S3 3 3 4 20 507 19 7 8 505 30 5 13 9 UMP150U1 E85AGUMP150S1 1 1 2 20 1 2 519 20 5 8 524 34 15 5 X3P150U1 E85X3AGUMP150S1 1 1 2 21 1 4 540 21 1 2 546 35 15 8 UMP150U3 3 AGUMP150S3 3 1 1 2 22 1 4 565 22 1 4 565 34 15 5 X4P150U3 X4GUMP150S3 1 1 2 22 3 4 576 22 7 8 581 35 15 9 UMP200U1 3 E85AGUMP200S1 3 2 24 1 4 618 24 5...

Page 17: ...the IQ Control Box Hook signal must be Off 6 Locate the Code LED Indicator and the Reset Calibration button on the side of the enclosure Depress the Reset Cal button 20 seconds and then observe the Code LED flashing sequence shown in Table 6 Note the number of Green flashes for your Motor Type Table 5 Motor Type Programming Number of Code LED Flashes Switch Position Manufacturer Motor 1 2 3 4 5 1 ...

Page 18: ... Hz 12 ON OFF OFF ON OFF 1 5 60 Hz 13 ON OFF OFF ON ON 2 0 60 Hz 14 ON OFF ON OFF OFF X3 15 ON OFF ON OFF ON 3 4 50 Hz 16 ON OFF ON ON OFF 1 5 50 Hz 17 ON OFF ON ON ON 2 0 50 Hz 18 ON ON OFF OFF OFF X4 SOLID ANY OTHER SETTING UNKNOWN UNKNOW N Table 6 Reset Cal Button and LED Indicator Actions LED Reset Cal Button Time Depressed Action Off Start Press And Hold The Reset Button Green 5 seconds Clear...

Page 19: ...7 below to properly set the five switches for the controller Manifolded PLLD mode allows interfacing with an ATG console This mode has special communication wiring requirements Refer to Figure 5 for IQ Control Box with manifolded PLLD systems or Figure 6 for IQ Control Box with manifolded DPLLD systems Manifolded Direct mode allows for a primary pump to initiate all dispensing events and secondary...

Page 20: ...the pump and perform a calibration procedure Once the procedure is complete the pump will shut off and the indicator will display solid green Should a dispenser handle be lifted during the calibration procedure the controller will suspend the calibration and dispense fuel as long as the handle remains lifted A suspended calibration procedure is indicated by alternating red and green indication thr...

Page 21: ...t the controller has not been run through an initial calibration to setup all critical points for pump protection The device will operate the pump if a dispenser signal is detected but cannot correctly monitor pump until initialized See Calibration Section NOTE The unit will not calibrate if the Motor Type has not been programmed Over Current Condition This fault indicates that the device detected...

Page 22: ...ignal is received Add fuel to the tank to restore operation Low AC Current This fault indicates that the submersible pump will not operate One of the following conditions are present wire disconnected resulting in open circuit thermal switch in motor has opened due to overheating or the control relay has failed and the contacts will not close Setup Communication Error Five red flashes indicate tha...

Page 23: ...and or the TLS 450PLUS console customer supplied RJ 45 Connectors as needed to connect comm cables to TLS 450PLUS RS 485 ports customer supplied Verify site profile to ensure proper equipment is ordered for the application Installation Precautions It is recommended that the site is shut down during these procedures to ensure no interruptions during the IQ Control Box programming and calibration pr...

Page 24: ... be combined on the same TLS 450PLUS and may share a single RS 485 Comm Module as long as they are connected to different RS 485 ports 5 After determining the number of RS 485 ports needed for the site it is recommended to install the site RS 485 cables Table A 1 TLS 450PLUS Comm Module Compatibility COMM Modules TLS 450PLUS Console Modules Per System Type Slot 13 Slot 2 Slot 3 Slot 4 Slot 5 Port ...

Page 25: ...n the end that connects to the IQ Control Box see Figure A 1 Figure A 1 RS 485 Serial Cable Pin Outs 7 Run completed RS 485 cables from the TLS 450PLUS to the first IQ Control Box in a daisy chain see Figure A 2 and between IQ Control Boxes but do not connect the comm cables to the IQ Control Boxes or to the TLS 450PLUS at this time Lable each Comm wire with its polarity and the source IQ Control ...

Page 26: ...c bags read the following static electricity precautions Before handling any components discharge your body s static electric charge by touching the ground lug on the enclosure Do not remove parts from their anti static bags until you are ready to install them Do not lay parts on the anti static bags Only the insides are anti static When handling parts hold them by their edges and their metal moun...

Page 27: ...strap Figure A 4 Removing Software PROM U1 From IQ Control Box Programming the Motor Type 1 Place the Bypass Jumper in the Bypass Position see Figure 11 on page 15 2 Set the five Motor Type Programming DIP switches Figure A 3 to the positions indicated in Table A 2 for connected STP Motor Type 3 Close and secure the cover 4 Reapply power to the IQ Control Box Hook signal must be Off 5 Locate the C...

Page 28: ... OFF OFF OFF OFF OFF FARADYNE 1 3 60 Hz 2 OFF OFF OFF OFF ON 3 4 60 Hz 3 OFF OFF OFF ON OFF 1 5 60 Hz 4 OFF OFF OFF ON ON 2 0 60 Hz 5 OFF OFF ON OFF OFF X3 6 OFF OFF ON OFF ON 3 4 50 Hz 7 OFF OFF ON ON OFF 1 5 50 Hz 8 OFF OFF ON ON ON 2 0 50 Hz 9 OFF ON OFF OFF OFF X4 10 ON OFF OFF OFF OFF FRANKLIN 1 3 60 Hz 11 ON OFF OFF OFF ON 3 4 60 Hz 12 ON OFF OFF ON OFF 1 5 60 Hz 13 ON OFF OFF ON ON 2 0 60 H...

Page 29: ... button for 10 seconds LED turns red 5 The saved Motor Type can be verified with the Bypass jumper in the Normal position 6 Depress the Reset Calibration button for 20 seconds continue holding the button in until the Green LED has flashed the Motor Type code 7 If the number of green flashes matches your Motor Type code noted in Step 5 on page 5 above The IQ Control Box is now ready for operation F...

Page 30: ... The Confirmation Needed dialog box displays Touch the button to confirm and activate the new software or touch the X button to cancel the activation TLS 450PLUS RJ IQ Monitoring Feature Installation Procedure IMPORTANT During feature activation which only takes a few minutes there must be no dispensing 1 Insert the USB Adapter and upgrade I button from the upgrade kit Remove the plastic end cap f...

Page 31: ...r Positions A 9 Verifying RS 485 Single or Dual Comm Module Jumper Positions Prior to installing single or dual RS 485 modules verify their jumper positions as shown in Figure A 6 and Figure A 7 respectively Figure A 6 Single RS 485 Port Module Jumper Positions ...

Page 32: ...Appendix A Verifying RS 485 Single or Dual Comm Module Jumper Positions A 10 Figure A 7 Dual RS 485 Ports Module Jumper Positions ...

Page 33: ...lots 4 and 5 are fixed and cannot be moved 4 Using a T 15 Torx driver remove the module clamp securing screw and clamp and set them aside 5 Remove the blank cover from underneath the desired empty comm slot s by punching it into the console or by using pliers to remove it from the inside of the console Be careful not to damage any internal components in the process of removing the blank cover 6 Pl...

Page 34: ... cable which will be needed in the communication setup procedure 9 Close the console s front doors reversing the procedure in Step 1 10 Do not apply power to the TLS 450PLUS at this time Connecting RS 485 Wiring To The IQ Control Boxes Turn off tag and lockout the breaker that supplies power to each of the IQ Control Boxes 1 Open each IQ Control Box cover and attach the RS 485 comm cable wires as ...

Page 35: ...Figure A 11 RJ IQ Comms Setup Screen 2 Select the serial port setup sequence for each standalone loop of sites RJ Control Boxes 3 In the Usage field choose RJ IQ Comms 4 Enter a label for this port e g Unleaded tanks 1 4 5 Grayed out fields are not changeable 6 Select the Enabled radio button 7 Continue to the next RS 485 port if necessary Pump Controller Setup 1 At the TLS 450PLUS display touch M...

Page 36: ...ning Pump Controllers to label and enter addresses for each DB Backup 1 After setting up the RJ Control Feature insert the V R Backup thumb drive into one of the two USB ports on the USB ports in the console Comm bay slot 5 2 From the Home Screen touch Menu Software Upgrade DB Backup to view the Database Backup Screen Touch the down arrow in the Backup Destination field to select the thumb drive 3...

Page 37: ... Indicator Cause1 UNCALIBRATED Uncalibrated DEVICE IS UNCALIBRATED 1 Flash Uncalibrated IQ Control Box OVERLOAD Overload OVERCURRENT FAULT 2 Flashes Over Current Condition e g Locked Rotor Pump Shutoff DRY RUN Dry Run DRY RUN FAULT 3 Flashes Dry Run Detected Pump Shutoff UNDERLOAD Underload LOW AC CURRENT 4 Flashes Low AC Current NETWORK ERROR Network Error SETUP COMMUNICATION ERROR 5 Flashes Setu...

Page 38: ...For technical support sales or other assistance please visit www veeder com ...

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