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high performance crane special inverter User Manual

6

Chapter 1 Introduction of crane series inverter

1.5 Brake resistor selection

Inverter item

Brake unit

Brake unit & resistor

BRAKING

TORQUE

%

Standard

power

Standard

resistor

Mini ultimate

resistance

QTY

V6/V5−GH−4T0.4G
V6/V5−GA−4T0.75G

Built-in

as

standard

0.24kW

750Ω

125Ω

1

130

V6/V5−GH−4T0.75G
V6/V5−GA−4T1.5G

0.45kW

400Ω

100Ω

1

125

V6/V5−GH−4T1.5G
V6/V5−GA−4T2.2G

0.78kW

250Ω

100Ω

1

135

V6/V5−GH−4T2.2G
V6/V5−GA−4T3.7G

1.3kW

150Ω

66.7Ω

1

135

V6/V5−GH−4T3.7G
V6/V5−GA−4T5.5G

2.2kW

100Ω

66.7Ω

1

135

V6/V5−GH−4T5.5G
V6/V5−GA−4T7.5G

3.3kW

75Ω

66.7Ω

1

130

V6/V5−GH−4T7.5G
V6/V5−GA−4T11G

4.5kW

50Ω

25Ω

1

135

V6/V5−GH−4T11G
V6/V5−GA−4T15G

6.6kW

40Ω

25Ω

1

125

V6/V5−GH−4T15G
V6/V5−GA−4T18.5G

9kW

32Ω

20Ω

1

125

V6/V5−GH−4T18.5G
V6/V5−GA−4T22G

11kW

27.2Ω

20Ω

1

125

V6/V5−GH−4T22G
V6/V5−GA−4T30G

13kW

20Ω

14Ω

1

125

V6/V5−GH−4T30G
V6/V5−GA−4T37G

20kW

16Ω

14Ω

1

125

V6/V5−GH−4T37G
V6/V5−GA−4T45G

22kW

13.6Ω

10Ω

1

125

V6/V5−GH−4T45G
V6/V5−GA−4T55G

13.5kW

20Ω

7Ω

2

135

V6/V5−GH−4T55G
V6/V5−GA−4T75G

18kW

13.6Ω

5Ω

2

145

Note:

●

The connection mode for multiple braking resistors is parallel connection. For example, the inverter

of V6/V5-GH-4T45G, the braking resistor lectotype: it is suggest to select two 13.5kW 20Ωbraking resistor

parallel connection, amount to braking resistor is 27kW, 10Ω.

●

The selection of the braking resistor needs to be determined according to the actual situation. The braking

resistor selection of the above built-in braking unit is 40% ED, which is for reference only. The braking
resistor should be selected with sufficient braking torque and the resistance should not be too small to avoid
damage to the braking resistor.

●

In the case of lifting, the selection of braking resistor and braking unit is related to the inertia of the system,

the time of deceleration, the distance of decentralization, and the time (potential energy). It needs to be
selected according to the actual situation. The greater the inertia of the system, the shorter the required
deceleration time and the more frequent the braking, the greater the power selected by the braking resistor
and the smaller the resistance.

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Summary of Contents for V5 Series

Page 1: ...V6 GH GA V5 GH GA High performance special inverter for inverter User manual V5 V6 Series USER S MANUAL V T ...

Page 2: ...al technical exchange V T developed core technology with most experienced R D team in China and completed industrial design and production capacity Has a rich standard product line a variety of industry special machine series voltage level from 220V to 1140V and power rating from 0 4KW to 3MW can meet many kinds of applications V T crane special inverter adopts high performance torque vector contr...

Page 3: ...H inverter is suitable for hoisting mechanisms without encoder feedback The V6 GA inverter is suitable for mechanisms with encoder feedback The V5 GA inverter is suitable for mechanisms without encoder feedback ...

Page 4: ...is to ensure that the motor has reached a certain frequency the output torque was sufficient to open the mechanical brake and after process mechanical brake delay can normally accelerate to the setting speed when stop motor first of all let the motor as reasonable deceleration gradually decelerate to the brake close speed and let the motor still output torque then closed mechanical brake Through t...

Page 5: ... torque control in process of acceleration and deceleration and perfect reliable brake time sequence control function to ensure that the process of the up and down more stable Strong overload capacity Taking the practical condition of crane equipment into account V6 GH and V5 GH crane dedicated inverter overload capacity is 1 2 times of universal heavy duty inverter With the more powerful overload...

Page 6: ...etection function Once the communication error will immediately braking to ensure system security Security perfect keyboard functions Using the keyboard on site to operate inverter can achieve all cranes start stop control time sequence The main purpose of this feature is when there is any failure for the crane control system it could operate the keyboard to safely and efficiently put down the loa...

Page 7: ...iciency Strong ability to adapt to the environment to ensure that the inverter in the wind rain sun strong vibration and other harsh outdoor environment safe and reliable operation Powerful low frequency torque to ensure that does not occur slip phenomenon when heavy objects is upward Excellent control performance ensure that the system is compatible with the open loop and closed loop control No n...

Page 8: ... circuits to use the safety circuit of original system can be compatible and also match various mechanical brakes perfectly to maximize the safety protection of the entire system maximize efficiency energy saving space in line with national energy conservation policy Grab Control for grabs for precise control crawl quantity controllable opening and closing have been taken to positions control redu...

Page 9: ...change process 13 3 3 Operation Example 14 Chapter 4 Crane special inverter parameters lists 15 Chapter 5 Debugging process 29 5 1Confirm the wiring correct connected and firm 29 5 2 Self learning parameters setting 29 5 3 With encoder control parameters setting 30 5 4 Startup parameters setting 30 5 5 Speed given mode 30 5 6 Brake control parameters setting 31 5 7 Conical motor debugging 31 5 8 P...

Page 10: ......

Page 11: ...cated for translation mechanism 00 99 Hardware non standard version A0 Z9 Software non standard version 11G 11kW heavy load S single phase T Three phase 2 4 200V 400V Super heavy duty series special for hoisting GH V5 Closed loop torque vector control technology platform V6 Open loop torque vector control technology platform 6 690V B 1140V X A Z Structure version D DC input 1 2 Product Nameplate D...

Page 12: ...0 110 132 160 185 200 220 250 280 315 355 400 450 Motor power kW 75 90 110 132 160 185 200 220 250 280 315 355 400 450 Output Voltage V Three phase 0 to rated input voltage Rated current A 176 210 253 304 350 380 426 470 520 600 650 690 775 860 Overload capacity 150 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time lag feature Input Rated Voltage frequency Three phase 380V 48...

Page 13: ...85 200 220 250 280 315 355 400 450 500 Motor power kW 90 110 132 160 185 200 220 250 280 315 355 400 450 500 Output Voltage V Three phase 0 to rated input voltage Rated current A 176 210 253 304 350 380 426 470 520 600 650 690 775 860 Overload capacity 150 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time lag feature Input Rated Voltage frequency Three phase 380V 480V 50Hz 60...

Page 14: ...g dimension and weight voltage Inverter item product outline mounting dimension mm weight kg W H D W1 H1 D1 T1 Install hole d 400V V6 V5 GH 4T0 4G V6 V5 GA 4T0 75G 118 190 155 105 173 40 8 3 5 5 1 5 V6 V5 GH 4T0 75G V6 V5 GA 4T1 5G 118 190 175 105 173 60 5 4 5 5 2 6 V6 V5 GH 4T1 5G V6 V5 GA 4T2 2G V6 V5 GH 4T2 2 G V6 V5 GA 4T3 7G V6 V5 GH 4T3 7G V6 V5 GA 4T5 5G 155 249 185 136 232 69 8 5 5 3 V6 V5...

Page 15: ... V5 GH 4T45G V6 V5 GA 4T55G 400 615 265 270 590 123 5 3 0 10 35 V6 V5 GH 4T55G V6 V5 GA 4T75G V6 V5 GH 4T75G V6 V5 GA 4T90G 465 745 325 343 715 156 3 0 12 55 V6 V5 GH 4T90G V6 V5 GA 4T110G V6 V5 GH 4T110G V6 V5 GA 4T132G 540 890 385 370 855 205 5 4 0 14 85 V6 V5 GH 4T132G V6 V5 GA 4T160G V6 V5 GH 4T160G V6 V5 GA 4T185G V6 V5 GH 4T185G V6 V5 GA 4T200G V6 V5 GH 4T200G V6 V5 GA 4T220G 700 1010 385 52...

Page 16: ...T45G V6 V5 GA 4T55G 13 5kW 20Ω 7Ω 2 135 V6 V5 GH 4T55G V6 V5 GA 4T75G 18kW 13 6Ω 5Ω 2 145 Note The connection mode for multiple braking resistors is parallel connection For example the inverter of V6 V5 GH 4T45G the braking resistor lectotype it is suggest to select two 13 5kW 20Ωbraking resistor parallel connection amount to braking resistor is 27kW 10Ω The selection of the braking resistor needs...

Page 17: ... the Inverte 2 1 Product and peripheral device connections and instructions Power supply Circuit breaker orleakage circuit breaker Contacto Input AC reactor Input noise filter DC reactor Inverter Output noise filter Braking resistor Output AC reactor Motor Grounding Grounding Fig 2 1 Connection diagram of the product and peripheral devices ...

Page 18: ...der harmonics on the input side on the inverter and reduce external conduction and radiation interference Input noise filter Reduce the interference input from the power supply terminal to improve the anti interference ability of the inverter Reduce external conduction and radiation interference of the inverter Brake unit and brake resistor Braking resistors and braking units must be added when fa...

Page 19: ...nal PE Internal Braking Unit for V6 V5 GH 4T15G V6 V5 GH 4T55G Internal Braking Unit for V6 V5 GA 4T18 5G V6 V5 GA 4T75G Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal B1 B2 Connecting terminal of braking resistor B1 DC power input terminal U T1 V T2 W T3 Three phase AC output terminal motor terminal PE Grounding terminal PE V6 V5 GH 4T75G V6 V5...

Page 20: ... collector output common end Internal isolated with GND RA RB RC Relay output RA RB normally closed RA RC normally open Contact capacity 250VAC 1A 30VDC 1A 3 Analog input 10V Analog input reference voltage 10V 3 internal isolated with COM Maximum output current 10mA with short circuit and overload protection GND Analog ground terminal Internal isolated with GND AI1 Analog input channel 1 0 20mA in...

Page 21: ...T3 V T2 U T1 T L3 S L2 R L1 Y2 DO 24V Y1 COM RB RC RA Relay output 250V AC 1A 30V DC 1A Relay Modbus communication RS485 CAN Profibus GND 485 485 GND AI1 10V AI3 AI2 Compatible with pulse input Compatible with pulse input Expansion card interface CN7 CN3 I I I I ON V V V V OFF AI1 AI2 AO1AO2 485 Selecting switch analog input analog output 485 terminal resistor DC 10 10V DC 0 10V GND AO2 AO1 Analog...

Page 22: ... indicator On Current displayed value unit is rotating speed Flash Current displayed value unit is setting rotating speed Hz V indicator A V Self definable indicator Hz A V Time indicator The indicators are off Current displayed parameter is no unit Multi function M key indicator On Run command reference is operation panel Off Run command reference is terminals Flash Run command reference is commu...

Page 23: ...andard for shuttle type operation panel IE knob type 7 5 kW and above for Key type operation panel If the customer needs to change the operation panel please specify when ordering 3 2 Keyboard parameter change process PRG ESC ESC Press key to increase parameter by 1 Power on PRG PRG The first level menu is displayed and the function code is changed by the keys The secondary menu is displayed and t...

Page 24: ...re factory parameters for example setting P0 01 5 return to factory defaults 10 00 P0 0 0 P0 0 1 0 5 dEFt 1Time 5Times 10 00 PRG PRG PRG Example 2 Setting the rated motor frequency is 33Hz ie P0 15 33 00Hz assuming 50 00Hz 10 00 P0 0 0 P0 1 5 50 0 0 5 0 00 3 0 00 1Time 2Times 3 0 00 1Time 3Times 3 3 00 P0 1 6 10 00 PRG PRG PRG ESC ...

Page 25: ...asic Function Parameter P0 00 User password 0000 0 FFFF 0 No password Other Password protection P0 01 Function code protection 0 0 5 0 All the parameters can be modified 1 All the parameters cannot be modified 2 Restore parameters in zone P to factory settings 3 Restore parameters in zone P to factory settings except for P9 group 4 Recover the parameters in zone P and zone A to factory settings 5 ...

Page 26: ...on time 8 0 0 0 3600 0 s P1 04 S curve acceleration and deceleration time 0 0 0 0 6553 5 s P1 05 Positive torque increase 4 0 0 0 30 0 Increase the output voltage and torque when the inverter runs at low frequency The magnitude of the boost should be properly set according to the load conditions and the lift is too much and a large current surge will occur during the start up process This function...

Page 27: ...op 1 Coast to stop P3 06 DC braking initial frequency 0 00 0 00 300 00 Hz f P3 08 0 stop after decelerating to 0 frequency If P3 08 0 decelerate to the frequency set by P3 06 and then enter DC braking the DC braking current is set to P3 07 and it will stop completely after the time set by P3 08 P3 07 DC braking current 0 0 0 0 120 0 P3 08 DC braking time 0 0 0 00 300 0 s P3 09 Anti reverse selecti...

Page 28: ...300 00 Hz P4 29 Multi step frequency reference 8 28 00 0 00 300 00 Hz P4 30 Multi step frequency reference 9 30 00 0 00 300 00 Hz P4 31 Multi step frequency reference 10 35 00 0 00 300 00 Hz P4 32 Multi step frequency reference 11 38 00 0 00 300 00 Hz P4 33 Multi step frequency reference 12 40 00 0 00 300 00 Hz P4 34 Multi step frequency reference 13 45 00 0 00 300 00 Hz P4 35 Multi step frequency...

Page 29: ...quency is switched to P0 05 37 Forward allows 1 if the forward run is disconnected then decelerate to stop 38 Reverse allows 1 if the reverse run is disconnected then decelerate to stop 39 Run permission 1 if the running state is disconnected decelerate to stop 40 Forward allows 2 if the forward rotation is disconnected free parking 41 Reverse allows 2 if the reverse run is disconnected free parki...

Page 30: ...0 0 0 110 0 P6 19 Curve4 input point A3 100 0 0 0 110 0 P6 20 Per unit value B3 corresponding to curve4 input point A3 100 0 0 0 110 0 P6 21 AI1 AI3 DI analog channel function selection 0000 0000 6666 Ones place AI1 function selection 0 Open loop frequency reference 1 Torque reference 1 2 Torque reference 2 3 4 Reserved 5 Motor temperature feedback 6 Speed limiting torque control Tens place AI2 fu...

Page 31: ...z P7 22 FDT2 level high limit 3 50 0 00 300 00 Hz FDT function can be used for less demanding brake control such as truck car and other translation mechanism P7 23 FDT2 level low limit 3 40 0 00 300 00 Hz P7 25 Terminal effiective status selection 0000 0000 1131 Ones place Multi function input terminal Xi 0 If Xi have current flowing Xi is enabled 1 If Xi without current flowing Xi is enabled Hund...

Page 32: ...P9 07 Stator leakage inductance L1 2 6 0 0 2000 0 mH P9 08 Rotor resistance R2 0 219 0 000 65 000 Ω P9 09 Mutual inductance L2 77 4 0 0 2000 0 mH P9 10 Magnetic saturation coefficient 1 87 00 0 00 100 00 P9 11 Magnetic saturation coefficient 2 80 00 0 00 100 00 P9 12 Magnetic saturation coefficient 3 75 00 0 00 100 00 P9 13 Magnetic saturation coefficient 4 72 00 0 00 100 00 P9 14 Magnetic saturat...

Page 33: ... Action after overload pre alarm 0 Continue running 1 Report overload fault and stop Hundreds place Detecting condition selection 0 Detect all the time 1 Only detect at constant speed PA 14 Overload pre alarm detection level 130 0 20 0 200 0 20 0 200 0 PA 15 Overload pre alarm detection time 5 0 0 1 60 0 s 0 1 60 0s PA 16 Fault shielded and alarm attribute setting 1 0020 0000 2222 Ones place Outpu...

Page 34: ...uency 3 low limit 0 00 0 00 300 00 Hz Pb 05 Hopping frequency 3 high limit 0 00 0 00 300 00 Hz Pb 15 Restart automatically after power resumes narmal 0 0 1 0 Disabled 1 Enabled Pb 16 Waiting time for restar 0 5 0 0 20 0 s 0 0 20 0s Pb 23 Parameter copy 0 0 5 0 No function 1 Parameter upload 2 Parameter download without motor parameters 3 Parameter download with motor parameters 4 Parameter upload ...

Page 35: ...ensation gain electric 100 0 10 0 300 0 10 0 300 0 Pd 18 Slip compensation gain power generation 100 0 10 0 300 0 10 0 300 0 Pd 19 ASR input filtering time 2 5 0 0 500 0 ms 0 0 500 0ms Pd 20 ASR output filtering time 0 5 0 0 500 0 ms 0 0 500 0ms Pd 21 Encoder feedback pulse rev 1024 1 9999 1 to 9999 pulses rev Pd 22 Encoder direction selection 0 0 1 0 Forward 1 Reverse Pd 23 Interrupt detection ti...

Page 36: ...an the brake closing frequency the inverter sends an instruction to close the brake H0 12 Reverse brake closing frequency 3 00 0 00 300 00 Hz H0 13 Forward slip delay frequency 3 00 0 00 300 00 Hz H0 11 H0 13 H0 12 H0 14 when decelerating if the frequency drops to the slip delay frequency the slip delay frequency is maintained and after the slip delay time is reached the speed is decelerated to 0 ...

Page 37: ...rameter H1 07 Forward maximum position 10000 0 65535 cm If it is greater than 32768 it represents a negative position with zero as the reference the upward position is the positive position the downward direction is the negative position and the position is 65535 H1 08 H1 08 Reverse maximum position 60000 0 65535 cm H1 09 Forward stop position 6000 0 65535 cm H1 10 Reverse stop position 64000 0 65...

Page 38: ...ompletely off and then on H2 01 RA1 function 47 00 47 x For detailed functions please see the description of P7 00 P7 02 H2 02 RA2 function 47 00 47 x H2 03 RA3 function 47 00 47 x H2 04 RA1 RA3 terminal filtering time 0 0 0 0 6553 5 s H2 05 X8 input function 99 00 99 x For detailed functions please see the description of P5 00 P5 06 H2 06 X9 input function 99 00 99 x H2 07 X10 input function 99 0...

Page 39: ...wiring correct wiring is completed check the cables to be reliable no virtual connection or loose terminals phenomenon X terminal supports AC input wiring mode voltage range AC24V 48V if you need X terminal input AC36V or AC48V please add 67 after ordering model Note Be sure to remove the shorting tab between 24V and PLC 5 2 Self learning parameters setting Please disconnected the motor load when ...

Page 40: ...eed to set Setting P0 03 0 P0 05 5 00 Press the RUN key to run observed if d2 15 have any data changes If d2 15 changed then go to the next step If d2 15 always displayed as 0 check the encoder wiring if normal PG card if well plugged PG card and encoder if match etc Set P0 03 8 Pd 21 number of pulses per encoder revolution Set P0 05 5 00Hz press the RUN observe whether it is normal if normal then...

Page 41: ...lows through it the brake will return to its original position to brake For the brake control of the cone motor set the brake release torque and brake release current to 0 Appropriately increase the amount of forward torque boost and reverse torque boost 5 8 Position control calculation Before the position calculation if it is the hoisting mechanisms please make sure that it is turning upwards and...

Page 42: ...d the inverter will judge the position is disordered and need to re correct the position H1 09 and H1 10 are the forward stop position and the reverse stop position If they reach the position they will not run 5 9 Parameters copy function for batch debugging After finished debugging parameters of one inverter you can use the debug parameter copy function to copy the parameters to another inverter ...

Page 43: ...y Hz C output current A D output torque E output power kW F output voltage V In the state of shutdown the monitoring of the required parameters can be selected through P2 02 Each of the ones tens hundreds and thousands can be monitored by one parameter A total of four parameters can be monitored and the key can be used to switch The parameters that can be monitored are described in the same table ...

Page 44: ...f load during operation Decrease load s abrupt frequency change and amplitude Improper setting motor parameters Set motor parameters properly Power level of inverter is small Replace inverter with proper model 4 E oV1 Over voltage protection when acceleration operation Motor short to ground Check motor wiring Abnormal input power supply Check input power supply Startup during motor free rotation R...

Page 45: ...verter module failure Seek for technical support Temperature detection circuit failure Seek for technical support 12 E oH2 Heatsink 2 over temperature protection Ambient over temperature Lower the ambient temperature and strengthen ventilation and heat dissipation Blockage of air duct Clean the dusts wools and other foreign objects in the air duct Fan failure Check if the fan power cable and fan a...

Page 46: ... failure Abnormal connection missing connection or disconnection at the power terminal of the inverter Check the power wiring according to the operating procedures Serious imbalance of input power at three phases Check the three phase unbalance of the power supply Burning of capacitor of the inverter Seek for technical support Abnormal snubber circuit Seek for technical support 23 E oLF Abnormal o...

Page 47: ...nverter to slave mode 32 E SE2 Communication abnormal 2 Terminal 485 The communication of terminal RS485 is disconnected Check the connection of the equipment communications The baud rate is set improperly Set compatible baud rate Communication failure of terminal RS485 Check if the sending and receiving data meets the agreement The communication of terminal RS485 is time out Check if the communic...

Page 48: ...urrent detection value Check if the motor cable is connected properly Check if the setting value is too large 63 LU Power under voltage The power supply voltage is lower than the minimum operating voltage of the inverter Check input power supply Abnormal internal switching power supply Seek for technical support 6 2Hoisting equipments causes of common failures and analysis Slide down when start lo...

Page 49: ...stop 1 Confirm inverter power if correctly selected inverter should be selected according to the motor rated current require inverter rated current to amplify one power level based on corresponding motor rated current Because it is crane applications the inverter and the motor are required to leave some margin 2 Ensure that the load within the range of rated load 3 If use traditional type brake eq...

Page 50: ...en of the multimeter to connect to the 1 terminal of the DC bus The red pen is connected to R S and T to observe these three values Then use the multimeter red pen to connect the terminal and the black pen is connected to R S and T respectively Observe these three values the deviation of these six values can not be too large and the general value is normal from 0 3 to 0 5V A trip occurs at the sta...

Page 51: ...lt etc and can ensure safety Parking and no operation 2 The selection of the inverter and motor must be sufficient to leave sufficient margin 3 External mechanical auxiliary contacts also can be connected in series into the safety circuit using the normally closed contact 4 Regularly check the brake if OK and the wear of brake pads 5 Regularly check the perimeter security equipment if intact and i...

Page 52: ...en City China Zip Code 518107 Market Tel 86 400 0518 000 Fax 86 0755 26580821 Website http www v t net cn E mail lhht v t net cn English version V6 V5 20141201 GH GA 1 00 BOM 37110214 printed for the first time This document is subject to change without notice All rights reserved Any unauthorized reproduction or copy is forbidden ...

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