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Vacon 100 Flow

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Vacon 100 Flow Course

Version 18.10F

19-12-2018

Version 18.10F

Sw:FW0159V021

G:\Data\Iedereen\cursussen\Frequentieregelaars\Vacon\Vacon 100 Flow versie 18.10-eng.doc

Summary of Contents for Vacon 100 Flow

Page 1: ...Vacon 100 Flow page1 Vacon 100 Flow Course Version 18 10F 19 12 2018 Version 18 10F Sw FW0159V021 G Data Iedereen cursussen Frequentieregelaars Vacon Vacon 100 Flow versie 18 10 eng doc...

Page 2: ...ctory setting 18 3 13 Parameter lock 18 3 14 Faults and alarms 19 3 14 1 Errors 19 3 15 Monitoring values 20 4 Vacon Live 21 5 Commissioning the drive 22 6 Applications 24 6 1 Application defaults 24...

Page 3: ...lways read very carefully No rights can be derived from the information provided in this course book Errors and or typographical errors that could result in incorrect settings and or damage to the reg...

Page 4: ...ore insulation and other measurements are carried out on the motor or motor cables 6 Do not touch the IC circuits on the boards Static voltage can damage the components 7 Check that the EMC level of t...

Page 5: ...are covered 4 Do not carry out any measurements when the frequency converter is connected to the mains 5 After disconnecting the frequency converter from the mains wait until the fan stops and the con...

Page 6: ...40 4 140 0 160 3 x 70 35 Cu 3 x 95 29 Al Bolt size M8 Bolt size M8 0170 4 170 0 200 3 x 95 50 Cu 3 x 150 41 Al Bolt size M8 Bolt size M8 0205 4 205 0 250 3 x 120 70 Cu 3 x 185 57 Al Bolt size M8 Bolt...

Page 7: ...EPROM Menu key up Use this key to scroll up through main menus and sub menus or change the value in a parameter Menu key down Use this key to scroll down through main menus and sub menus or change the...

Page 8: ...with error history Favourites folder Folder with parameters Parameter Multiselect parameter Monitor parameter Status monitor parameter Multi monitoring 9 6 4 parameters in 1 image Help Add to favourit...

Page 9: ...meters 3 1 Scrolling through parameters main menu M1 M2 M3 M3 1 OK BACK RESET M7 M3 2 OK BACK RESET M3 5 M3 5 1 M3 5 4 OK BACK RESET Parameter P3 5 1 1 M3 16 OK BACK RESET Edit Parameter P3 5 1 45 OK...

Page 10: ...figure is underlined After changing the value you can save it by pressing OK 3 3 Monitoring Menu In the monitoring menu monitor values can be displayed simultaneously via multimonitor 9 6 or 4 A graph...

Page 11: ...aylight saving time only with a battery power supply Russia US EU OFF 3 Time setting hh mm ss 4 Year setting 5 Date setting dd mm 6 Use Startup Wizard Yes No exit wizard 7 Application Standard HVAC PI...

Page 12: ...P1 15 Identification 631 No action At standstill With the motor running P1 16 Start function 505 Running start Ramping P1 17 Stop function 506 Ramping Freewheel P1 18 Automatic reset enable disable 7...

Page 13: ...ral 3 9 2 Motor thermal protection 3 9 3 Motor blocked 3 9 4 Underload 3 9 5 Quick stop 3 9 8 AI low level protection 3 10 Automatic reset 3 11 Application settings 3 12 Timer functions 3 12 1 Interva...

Page 14: ...ecify in which slot this input is located Then select the correct DI Please note When you change a DI the DI may also be used by another function If a function is not in use it can be set to slot 0 Fo...

Page 15: ...on Closed Preheat activated if P3 18 1 is set to 2 P3 5 1 19 Ramp 2 selection 0 1 Switching between ramp 1 and 2 P3 5 1 20 Acc dec prohibited 0 1 Open Acceleration and deceleration permitted Closed Ac...

Page 16: ...ump 6 block 0 1 Open Inactive Closed Active P3 5 1 48 Pump 7 block 0 1 Open Inactive Closed Active P3 5 1 49 Pump 8 block 0 1 Open Inactive Closed Active P3 5 1 52 Energy counter reset 0 1 Closed Ener...

Page 17: ...urites folder 3 9 2 Removing parameters from the favourites folder 3 10 Cooling fan control Parameter P5 6 1 1 Fan optimisation turns the unit s cooling fan on or off From MR6 speed control If this pa...

Page 18: ...and 2 user defined parameter settings saved or loaded 3 13 Parameter lock To prevent unauthorised changes it is possible to hide the parameter folders with an access code Go to parameter M8 2 and set...

Page 19: ...32 Fan cooling 33 Fire mode enabled 37 Component changed 38 Component added 39 Component removed 40 Component unknown 41 IGBT temperature 44 Component changed 45 Component added 46 Real time clock 47...

Page 20: ...13 V2 10 3 Next autochange 1503 V2 10 4 Operating mode 1505 V2 10 5 Multi pump status 15507 V2 10 6 Communication status 15506 V2 10 7 Pump 1 running time h 15510 V2 10 8 Pump 2 running time h 15511 V...

Page 21: ...4 Vacon Live In Vacon Live you can change and view parameters with your PC The Vacon Live programme also includes the Loader programme which means you can upload other software applications and langu...

Page 22: ...the cable routing of the control cables is separated from the power cables and that the shielding of the cables is earthed During installation the wires may not touch any electrical components of the...

Page 23: ...inform employees in advance about the trial run a turn the power supply off and wait until the frequency converter is no longer energised This takes at least 5 minutes see instruction manual b connec...

Page 24: ...P3 5 1 22 Fixed frequency selection 1 A 5 A 5 0 1 0 1 0 1 420 P3 5 1 31 PID SP selection 0 1 0 1 0 1 0 1 A 3 1047 P3 5 1 36 Activation flushing reference 0 1 0 1 0 1 0 1 A 2 530 P3 5 1 42 Pump 1 bloc...

Page 25: ...g the application examples in this book P6 5 1 After choosing default the following parameters appear Step Parameter Number Description 1 Motor type P3 1 2 2 Permanent magnet or induction motor 2 Rate...

Page 26: ...art function Ramping pump Running start fan P3 2 5 Stop function Freewheel fan Ramping pump References Frequency reference P3 3 1 5 I O reference A AI 1 I O Configuration Analogue input 1 P3 5 2 1 2 A...

Page 27: ...rt function Ramping pump Running start fan P3 2 5 Stop function Freewheel fan Ramping pump References Frequency reference P3 3 1 5 I O reference A AI 2 I O Configuration Analogue input 2 P3 5 2 2 2 AI...

Page 28: ...o external control P3 3 4 4 Reset motor potentiometer none during stop during power failure I O Configuration Digital inputs P3 5 1 1 Control signal 1 A start clockwise DigIN Slot A 1 P3 5 1 2 Control...

Page 29: ...ation P3 4 1 3 0 1 to 300 s 11 Control location I O terminals Fieldbus Control Panel 12 Selection of process unit P3 13 1 4 Various options 13 Minimum process unit P3 13 1 5 Minimum value of sensor e...

Page 30: ...P3 9 2 1 Calculated motor thermal protection no action AI level low P3 9 8 2 Analogue input low error PID Regulator 1 Basic settings P3 13 1 1 PID gain 200 the control speeds up P3 13 1 2 PID control...

Page 31: ...s in the Current signal position down Location and selection of dipswitch AI 2 PID control is started by connecting 8 DI 1 to 6 24 V Water thermostat C or float must be connected to 9 DI 2 and 6 24 V...

Page 32: ...ital input 3 reset failure programmable contact 11 CM Additional reference potential for DI 1 to DI 6 Is connected to GND earth Can also be insulated from GND by jumpers 12 24 V Output voltage control...

Page 33: ...wiring plan PID 1a one way valve function keeps suction pipe full with liquid 1b one way valve function keeps pressure stable on the pressure side 2 under pressure protection 3 pressure gauge 4 tempe...

Page 34: ...he motor might not drop below the sleep frequency meaning the regulator will not enter sleep mode Frequency in a closed pipeline and the target value Increase sleep frequency with Increase minimum fre...

Page 35: ...controls systems with multiple pumps Single drive is a system which can control up to 8 pumps using 1 regulator and multiple contactors soft starters Multi drive is a system with multiple max 8 regul...

Page 36: ...Maximum value of sensor e g 10 bar 15 Decimal process unit P3 13 1 7 Decimal places 0 to 0 0000 16 Feedback 1 source selection P3 13 3 3 Position sensor e g AI 2 17 Signal range analogue inputs 0 to...

Page 37: ...on no action AI level low P3 9 8 2 Analogue input low error PID Regulator 1 Basic settings P3 13 1 1 PID gain 200 the control speeds up P3 13 1 2 PID control I time 3 to 10 the control slows down P3 1...

Page 38: ...frequency see Section 7 2 All these parameters are adjusted via the Wizard The 4 to 20 mA pressure transducer is connected to AI 2 to the 4 and 12 terminals A through connection must be made between 5...

Page 39: ...Vacon 100 Flow page39 Notes The parameters listed in this booklet are merely examples from which no rights can be derived...

Page 40: ...pen B V PO Box 10 2676 ZG Maasdijk Maasambacht 4 2676 CW Maasdijk Phone 31 0 174 515050 Fax 31 0 174 514848 Rabobank 34 03 41 610 Chamber of Commerce The Hague 27230471 VAT NL8000 78 378 B01 info vand...

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