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MC083 - VCX Service Manual

Table of Contents

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Table of Contents

Table of Contents ................................................................................................. 5

Section 1 - Introduction ........................................................................................ 9

Section 2 - Safety and Use .................................................................................... 11

Read Thoroughly Before Handling Equipment ......................................................................................................... 11

Symbols ........................................................................................................................................................................ 11

Owner Responsibilities ................................................................................................................................................ 12

Limitations of Use ........................................................................................................................................................ 12

Installation/Startup/Use Safety Information ............................................................................................................... 13

Shut Down Safety Information .................................................................................................................................... 14

Hot-Melt-Specific, General Safety Information .......................................................................................................... 14

What to Do if Contact with Hot Adhesive Occurs ................................................................................... 15

What to Do if Inhalation of Adhesive Fumes Occurs .............................................................................. 15

What to Do if Adhesive-Related Fire or Explosion Occurs ..................................................................... 16

Hose Safety Information ............................................................................................................................................. 17

Section 3 - Basic Features .................................................................................... 19

VCX Control ................................................................................................................................................................. 19

VCX Specifications.................................................................................................................................. 20

Power Supply Module ............................................................................................................................. 20

Power Supply Module Connector Pinouts .............................................................................................. 22

Terminal Port ............................................................................................................................... 22

Control Link Port .......................................................................................................................... 23

Encoder Connections - Male/Output ........................................................................................... 23

Encoder Connections - Female/Input ......................................................................................... 24

Pump Connection ........................................................................................................................ 24

Beacon (Alarm) Connection ........................................................................................................ 25

Relay Feed Stop Connection ...................................................................................................... 25

Relay Machine Stop Connection ................................................................................................. 25

Pattern Control Module (PCM) ................................................................................................................ 26

Pattern Control Module Connector Pinouts ............................................................................................ 28

Valve Connections ....................................................................................................................... 28

Scanner Connections .................................................................................................................. 28

EPC 2 Connection ....................................................................................................................... 29

Scanner Junction Box (E-Box) Port ............................................................................................ 29

Valve Junction Box (E-Box) Port ................................................................................................. 30

Inspection Control Module (ICM) ............................................................................................................ 31

Sensor Adapter Modules ............................................................................................................. 32

Inspection Control Module Connector Pinouts ....................................................................................... 33

RS-232 Port ................................................................................................................................. 33

Marking Valve Connection .......................................................................................................... 34

Scanner Connection .................................................................................................................... 34

Sensors 1-2 (J-Box) Connections ............................................................................................... 35

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Summary of Contents for VCX

Page 1: ...VCX Service Manual For Internal Use Only Manual Number MC083 Revision Date 5 2022 ...

Page 2: ...innati Ohio 45246 http www valcomelton com Part Number MC083 Written and printed in the USA Valco Cincinnati Inc 497 Circle Freeway Drive Suite 490 Cincinnati OH 45246 Tel 513 874 6550 Fax 513 874 3612 Email sales valcomelton com Web http www valcocincinnatiinc com Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email sales valco co uk Web http ...

Page 3: ... Manual complies with the following Council Directives Safety of Machinery 2006 42 EC Low Voltage Equipment 2014 35 EU EMC 2014 30 EU Reduction of Hazardous Substances RoHS 2011 65 EC and conforms to the following standards Safety EN60204 1 2006 A1 2009 EN13849 1 Risk ISO12100 2010 EMC Emissions EN61000 6 4 2007 A1 2009 EN61000 4 2 EMC Immunity EN61000 6 2 2005 EN61000 4 3 EN61000 4 4 EN61000 4 5 ...

Page 4: ......

Page 5: ... Section 3 Basic Features 19 VCX Control 19 VCX Specifications 20 Power Supply Module 20 Power Supply Module Connector Pinouts 22 Terminal Port 22 Control Link Port 23 Encoder Connections Male Output 23 Encoder Connections Female Input 24 Pump Connection 24 Beacon Alarm Connection 25 Relay Feed Stop Connection 25 Relay Machine Stop Connection 25 Pattern Control Module PCM 26 Pattern Control Module...

Page 6: ...dule TCM MARS Ejector 50 Tracking Control Module Connector Pinouts MARS Ejector 52 Counter Output Connection 52 CDS Connections 1 2 53 Ejector Control Connection 54 Ejector Valve Connection 54 Ejector Power Supply Connection 55 OT 120 Terminal 56 OT 120 Terminal Connector Pinouts 58 COM Port Connection 58 CAN Port Connection 59 Power Control Port Connection 60 Top Switch Function Label 61 Mounting...

Page 7: ...ule 148xx063 86 Pattern Control Module with EPC 074xx043 88 Pattern Control Module with EPC Junction Box E Box Port 074xx044 90 Pattern Control Module without EPC 074xx050 93 Inspection Control Module 074xx065 97 Adapter Modules 99 Tracking Control Module TCMEJ 074xx049 100 Tracking Control Module TCMF 074xx048 103 Tracking Control Module TCMCube 49 074xx047 105 Junction Box 029xx439 108 Junction ...

Page 8: ...unctions 203 Boot Message 203 Help Function 203 Print Parameter Function 204 Use the Disk Utilities for Unit Data Recovery 205 Use the VTerminal for Software Updates 209 System Requirements 209 Start the Update Function and Initialize the CPU 209 Download the new software and program the CPU 211 Appendix C Monitor Commands 213 Tracking Control Module Monitor Commands 213 ...

Page 9: ... can be combined with one or two VCX Controls to provide all functions of glue application inspection and quality assurance This manual provides the information necessary to setup maintain and troubleshoot the VCX Control hardware Software programming and operation information is not included in this manual A parts list with options is also included Valco Cincinnati Inc recommends reading this man...

Page 10: ...Section 1 Introduction MC083 VCX Service Manual 10 ...

Page 11: ...can cause puncture wounds and risk exposure to bloodborne pathogens and other debris This symbol means that Working Gloves are required This symbol means that Goggles are required This symbol indicates a Shock Hazard There is a presence of non insulated dangerous voltage within the product s enclosure This voltage may cause electrical shock or fire This symbol indicates the need to Unplug Disconne...

Page 12: ...obligation to make certain that all personnel who will handle install maintain operate fix and work around the equipment are qualified trained and up to date with all information regarding the equipment Some examples include Make sure all personnel have the proper safety training equipment education and abilities necessary for the job function according to safety instructions and all jurisdictiona...

Page 13: ... correct voltage type of current fuses and other power supplies Replace worn cords hoses etc immediately FAILURE TO OBSERVE WARNING MAY RESULT IN DEATH PERSONAL INJURY AND OR EQUIPMENT DAMAGE WARNING Poor ventilation smoking and open flames can cause overheated hot melt to ignite Adequate ventilation must be provided Smoking should be prohibited in the immediate vicinity of the molten adhesive Ope...

Page 14: ...NAL INJURY COULD OCCUR WARNING Disable all triggering devices relieve all residual pressure hydraulic and air and allow adhesive to cool before attempting to disconnect guns hoses valves etc Only qualified personnel should open and service the control OTHERWISE DEATH OR PERSONAL INJURY COULD OCCUR WARNING Never point an adhesive dispensing gun valve hose air hose or anything else at yourself or an...

Page 15: ...me to heat hot melt components or adhesive OTHERWISE DEATH PERSONAL INJURY OR DAMAGE TO EQUIPMENT COULD OCCUR What to Do if Contact with Hot Adhesive Occurs If hot adhesive comes in contact with the skin do the following WARNING Do not attempt to remove heated hot melt adhesive from the skin OTHERWISE SEVERE PERSONAL INJURY AND DEATH COULD OCCUR 1 Immediately immerse the contacted area in clean co...

Page 16: ...R DAMAGE TO EQUIPMENT COULD OCCUR WARNING Exposed arcing may ignite the fume air mixture Shield all electrical equipment from melt fumes to avoid exposed arcing OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR WARNING Do not use a water extinguisher to extinguish the fire OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR If the hot melt adhesive ignites promptly perform the follow...

Page 17: ...ed hooks to hang hoses Do not wrap hoses over or around objects Do use a hose hanging kit P N 781xx827 Do not use the one handed one wrench technique to attach or remove hoses Do not wrench on any surface other than the large hexagon swivel nuts Do use two hands and two wrenches to tighten or loosen connections on hoses Do wrench only on large hexagon swivel nuts Do not allow hoses to rub against ...

Page 18: ...Section 2 Safety and Use MC083 VCX Service Manual 18 ...

Page 19: ...ntrol Modules ICM Tracking Control Modules with Ejector TCM E and Color Code Reader CDS Figure 3 1 illustrates the VCX Control base with the Power Supply Module Notice that the Power Supply Module is always on the left side of the control Additional modules are added from left to right Always place the Tracking Control Module s if used in the slot s on the right Do NOT carry the entire control by ...

Page 20: ...Depth 9 5 241 3mm WEIGHT Overall weight is dependent on the configuration Base unit weight 33lb 15kg Module weight 4 5lb 2kg APPLICABLE INPUT VOLTAGES AND POWER CONSUMPTION VOLTAGE RANGE 100 125VAC and 200 245VAC Automatic Selection POWER CONSUMPTION 800W max INPUTS AND OUTPUTS I O is dependent on the configuration Power Supply Module ...

Page 21: ...ame 7 Terminal Port 8 Control Link Port 9 Encoder Out Connections 1 2 10 Encoder In Connections 1 2 11 Pump Connection 12 Beacon Alarm Connection 13 Relay Feed Stop Connection 14 Relay Machine Stop Connection 15 Grounding Stud 16 Power Cord Entry 17 Power On Off Switch 18 CAN Switch Power Supply Module Features Fuses Number Fuse Type Part No 5 Main Fuse F1 F2 6 3A 085xx221 6a Fuse Power Supply F5 ...

Page 22: ...ual 22 Power Supply Module Connector Pinouts Terminal Port Connector 7 Terminal Port Pin Description 1 CAN Low 2 CAN High 3 P Button 4 P Button 5 Remote Out 6 24V 7 24V 8 24V 9 OV 10 OV 11 OV 12 OV 13 OV 14 N C 15 N C Pinout Drawing for Connector 7 ...

Page 23: ...N Ground 4 OV 5 N C 6 N C 7 CAN High 8 Remote Out 9 CAN 5V Pinout Drawing for Connector 8 Encoder Connections Male Output Connector 9 Encoder Connections Pin Description Color 1 Ground Black 2 A Signal Orange 3 24V 12V Red 4 B Signal Yellow 5 Z Signal Brown 6 Z Signal Violet 7 B Signal Blue 8 A Signal Green Pinout Drawing for Connector 9 ...

Page 24: ...Color 1 Ground Black 2 A Signal Orange 3 24V 12V Red 4 B Signal Yellow 5 Z Signal Brown 6 Z Signal Violet 7 B Signal Blue 8 A Signal Green Pinout Drawing for Connector 10 Pump Connection Connector 11 Pump Connection Pin Description Color 1 24VDC Brown 2 N C White 3 24VDC Blue 4 N C Black 5 PE Shield Gray Pinout Drawing for Connector 11 ...

Page 25: ...ector 12 Relay Feed Stop Connection Connector 13 Relay Feed Stop Connection Pin Description Color 1 COM Brown 2 N C White 3 N O Blue 4 COM Black Pinout Drawing for Connector 13 Only applies to PSM modules with SN1604 or higher Relay Machine Stop Connection Connector 14 Relay Machine Stop Connection Pin Description Color 1 COM Brown 2 N C White 3 N O Blue 4 COM Black Pinout Drawing for Connector 14...

Page 26: ...Section 3 Basic Features MC083 VCX Service Manual 26 Pattern Control Module PCM The back of the module may vary depending on the options and the style of the module Two examples are illustrated above ...

Page 27: ... Activation LEDs 1 4 6 Trigger Status LEDs 1 4 7 Scanner Status LEDs 1 4 8 EPC Status LEDs 1 2 9 Encoder Status LEDs 1 2 Pattern Control Module Features Connectors Number Name 1 Diagnostic Port 10 Valve Connections 1 4 11 Scanner Connections 1 4 12 EPC 2 Connection 13 EPC 1 In Out Connections 14 Scanner Junction Box E Box Port 15 Valve Junction Box E Box Port Pattern Control Module Features Fuses ...

Page 28: ...e Connections Pin Description Color 1 Coil Brown 2 Coil White 3 Purge Blue 4 Purge Black 5 PE Shield Green Yellow Pinout Drawing for Connector 10 Scanner Connections Connector 11 Trigger Scanner Connections Pin Description Color 1 24V Brown 2 PNP White 3 Ground Blue 4 NPN Black 5 Shield Shield Grey Pinout Drawing for Connector 11 ...

Page 29: ...Shield Shield Grey Pinout Drawing for Connector 12 Can be switched to 0 10V via software Scanner Junction Box E Box Port Connector 14 Scanner Junction Box Port Pin Description 1 24V 2 Scanner 1 PNP 3 Scanner 1 NPN 4 Scanner 2 PNP 5 Scanner 2 NPN 6 Scanner 3 PNP 7 Scanner 3 NPN 8 Scanner 4 PNP 9 Scanner 4 NPN 10 N C 11 N C 12 N C 13 N C 14 N C 15 Ground Pinout Drawing for Connector 14 ...

Page 30: ...urge 8 Valve 2 Coil 9 Valve 4 Coil 10 N C 11 N C 12 Valve 4 Coil 13 Valve 3 Coil 14 Valve 3 Purge 15 Valve 3 Purge 16 Valve 3 Coil 17 N C 18 N C 19 N C 20 Valve 1 Coil 21 Valve 1 Purge 22 Valve 1 Purge 23 Valve 1 Coil 24 Valve 2 Coil 25 Valve 2 Coil 26 N C 27 N C 28 Valve 4 Coil 29 Valve 4 Purge 30 Valve 4 Purge 31 Valve 4 Coil 32 Valve 3 Coil 33 N C 34 N C 35 Valve 3 Coil 36 N C 37 N C Pinout Dra...

Page 31: ...MC083 VCX Service Manual Section 3 Basic Features 31 Inspection Control Module ICM ...

Page 32: ...x507 Inspection Control Module Features Status LEDs Number Name Description 1 Sensor Power Supply LED 2 Marking Valve Power Supply LED 3 CAN S Illuminates steady green when two way communication is occurring Flashes green when the communication channel is open but a signal is not being received at the present time CAN E Illuminates green when there is an error with communication 4 Good Product Det...

Page 33: ...onnection 13 Sensor Connection 1 2 14 Sensor Connection 3 4 Inspection Control Module Features Fuses Number Fuse Type Part No 15a Fuse Power Supply Sensors F1 3 15A 085xx208 15b Fuse Power Supply Marking Valve F2 3 15A 085xx208 Inspection Control Module Connector Pinouts RS 232 Port Connector 10 RS 232 Port Pin Description 1 N C 2 RXD 3 TXD 4 N C 5 GND 6 N C 7 N C 8 N C 9 N C Pinout Drawing for Co...

Page 34: ...CGS 151xx460 Digital 151xx539 Microwave 151xx507 Connector 11 Sensor Connection Pin AS 601 AS 301 CGS Digital Description Color 1 10V AN Signal 10V AN Signal 0 20mA AN Signal IN 1 NPN PNP 10V AN Signal White 2 Int Scanner NPN Int Scanner NPN Int Scanner PNP IN 3 NPN PNP N C Brown 3 12V 12V ST LED OUT 1 NPN PNP 12V Green 4 N C AN GND AN GND IN 2 NPN PNP N C Yellow 5 12V 24V 24V 24V 12V Grey 6 12V 1...

Page 35: ...r 1 3 4 Sensor 1 4 5 Sensor 1 5 6 Sensor 1 8 7 N C 8 Sensor 2 1 9 Sensor 2 2 10 Sensor 2 3 11 Sensor 2 4 12 Sensor 2 5 13 Sensor 2 8 14 Sensor 1 1 15 Sensor 1 3 16 Sensor 1 6 17 Sensor 1 7 18 Sensor 1 8 19 N C 20 N C 21 Sensor 2 1 22 Sensor 2 3 23 Sensor 2 6 24 Sensor 2 7 25 Sensor 2 8 Pinout Drawing for Connector 13 For signal description reference table Connector 11 ...

Page 36: ...r 3 3 4 Sensor 3 4 5 Sensor 3 5 6 Sensor 3 8 7 N C 8 Sensor 4 1 9 Sensor 4 2 10 Sensor 4 3 11 Sensor 4 4 12 Sensor 4 5 13 Sensor 4 8 14 Sensor 3 1 15 Sensor 3 3 16 Sensor 3 6 17 Sensor 3 7 18 Sensor 3 8 19 N C 20 N C 21 Sensor 4 1 22 Sensor 4 3 23 Sensor 4 6 24 Sensor 4 7 25 Sensor 4 8 Pinout Drawing for Connector 14 For signal description reference table Connector 11 ...

Page 37: ...MC083 VCX Service Manual Section 3 Basic Features 37 Tracking Control Module TCM Cube X49 ...

Page 38: ...5 CDS Power Supply 6 CDS Status 7 Inactive 8 Inactive 9 Inactive 10 Inactive 11 Ejector 12 Encoder 13 Power Supply Cube X49 Tracking Control Module Features Cube X49 Connectors Number Name 14 Sync Scanner 15 CDS Sensor 1 16 CDS Sensor 2 17 Cube X49 Connector Bobst IN 18 Cube X49 Connector Bobst OUT Tracking Control Module Features Fuses Number Fuse Type 19a Fuse Power Supply 2 0A 19b Fuse Power Su...

Page 39: ...hield Shield Grey Pinout Drawing for Connector 14 CDS Sensor 1 and 2 Connection Connectors 15 16 CDS Sensor 1 and 2 Pin Description Color 1 24V White 2 ENC A Brown 3 ENC Ā Green 4 CAN Low Yellow 5 CAN High Grey 6 GND Pink 7 24V Blue 8 Sync Red 9 Result Orange 10 F Stop Tan 11 M Stop Black 12 GND Violet Pinout Drawing for Connector 15 16 Pinouts for the CDS Control Box connections are shown along w...

Page 40: ...R 2 Valco Err 4 cube 12 ERROR 1 Valco Err 3 cube 13 N C K0 N C 14 N C K1 N C 15 N C K2 N C K0 16 N C K3 N C K1 17 N C K4 N C K2 18 N C K5 N C K4 19 Reserve 0 N C 20 Reserve 1 N C 21 Reserve 2 Reserve 0 22 Reserve 3 Reserve 1 23 Reserve 4 Reserve 2 24 Reserve 5 Reserve 3 25 GND cube GND cube 26 N C RXD cube N C RXD cube 27 N C TXD cube N C TXD cube 28 GND cube GND cube 29 N C LSI cube N C LSI cube ...

Page 41: ...MC083 VCX Service Manual Section 3 Basic Features 41 Tracking Control Module TCM Flipper Ejector ...

Page 42: ...us 7 Flipper Power Supply 8 Flipper Status 9 Ejector Power Supply 10 Inactive 11 Ejector 12 Encoder 13 Inactive Tracking Control Module Features Flipper Connectors Number Name 18 Counter Output 19 Scanner 1 20 CDS 1 21 Flipper Valve Belt 22 Scanner 2 23 Scanner 3 24 CDS 2 25 Flipper Valve Diverter Tracking Control Module Features Fuses Number Fuse Type Part No 29a Fuse Power Supply 2 0A 085xx220 2...

Page 43: ...ector 18 Counter Output Pin Description Color 1 V Brown 2 Count N O White 3 GND Blue 4 Count N C Black 5 Shield Shield Grey Pinout Drawing for Connector 18 Scanner Connection Connectors 19 22 23 Scanner Pin Description Color 1 24V Brown 2 PNP White 3 Ground Blue 4 NPN Black 5 Shield Shield Grey Pinout Drawing for Connectors 19 22 23 ...

Page 44: ...3 ENC Ā Green 4 CAN Low Yellow 5 CAN High Grey 6 GND Pink 7 24V Blue 8 Sync Red 9 Result Orange 10 F Stop Tan 11 M Stop Black 12 GND Violet Pinout Drawing for Connectors 20 24 Flipper Connection 21 Belt 25 Diverter Connectors 21 25 Flipper Pin Description Color 1 Coil Brown 2 Coil White 3 N C 4 N C 5 PE Green Yellow Pinout Drawing for Connectors 21 25 ...

Page 45: ...ker 074xx052 Tracking Control Module Features Sprayer Kicker Status LEDs Number Name 1 Counter Power Supply 2 CAN Status 3 Power Supply Scanner 4 Scanner Status 1 2 5 CDS Power Supply 6 CDS Status 7 Sprayer Power Supply 8 Sprayer Status 9 Inactive 10 Inactive 11 Inactive 12 Encoder 13 Inactive ...

Page 46: ...r Connectors Number Name 18 Counter Output 19 Scanner 1 20 CDS 1 21 Spray Valve 22 Scanner 2 24 CDS 2 Tracking Control Module Features Sprayer Kicker Fuses Number Fuse Type Part No 29a Fuse Power Supply 2 0A 085XX220 29b Fuse Power Supply CDS 2 0A 085XX220 29c Fuse Power Supply Sprayer 2 0A 085XX220 ...

Page 47: ...ion Connector 18 Counter Output Pin Description Color 1 24V Brown 2 PNP White 3 Ground Blue 4 NPN Black 5 Shield Shield Gray Pinout Drawing for Connectors 18 Scanner Connection Connectors 19 22 23 Scanner Pin Description Color 1 24V Brown 2 PNP White 3 Ground Blue 4 NPN Black 5 Shield Shield Gray Pinout Drawing for Connectors 19 22 ...

Page 48: ...ection Connectors 20 24 CDS Sensor 1 2 Pin Description Color 1 24V White 2 ENC A Brown 3 ENC A Green 4 CAN Low Yellow 5 CAN High Gray 6 GND Pink 7 24V Blue 8 Sync Red 9 Result Orange 10 F Stop Tan 11 M Stop Black 12 GND Violet Pinout Drawing for Connectors 20 24 ...

Page 49: ...rvice Manual Section 3 Basic Features 49 Spray Valve Connection Connector 21 Flipper Pin Description Color 1 Coil Brown 2 Coil White 3 Purge Black 4 Purge Black 5 PE shield Gray Pinout Drawing for Connectors 20 24 ...

Page 50: ...Section 3 Basic Features MC083 VCX Service Manual 50 Tracking Control Module TCM MARS Ejector ...

Page 51: ...ive 9 Ejector Power Supply 10 Ejector Status 11 Ejector RPM 12 Encoder 13 Inactive Tracking Control Module Features MARS Ejector Connectors Number Name 18 Counter Output 19 Scanner 1 20 CDS 1 22 Scanner 2 23 Scanner 3 24 CDS 2 26 Ejector Control 27 Ejector Valve 28 Ejector Power Supply Tracking Control Module Features Fuses Number Fuse Type Part No 29a Fuse Power Supply 2 0A 085xx220 29b Fuse Powe...

Page 52: ...nnector 18 Counter Output Pin Description Color 1 V Brown 2 Count N O White 3 GND Blue 4 Count N C Black 5 Shield Shield Gray Pinout Drawing for Connectors 18 Scanner Connection Connectors 19 22 23 Scanner Pin Description Color 1 24V Brown 2 PNP White 3 Ground Blue 4 NPN Black 5 Shield Shield Gray Pinout Drawing for Connectors 19 22 23 ...

Page 53: ...tions 1 2 Connectors 20 24 CDS Sensor 1 2 Pin Description Color 1 24V White 2 ENC A Brown 3 ENC A Green 4 CAN Low Yellow 5 CAN High Gray 6 GND Pink 7 24V Blue 8 Sync Red 9 Result Orange 10 F Stop Tan 11 M Stop Black 12 GND Violet Pinout Drawing for Connectors 20 24 ...

Page 54: ...Pin Description Color 1 0 10V Brown 2 GND White 3 EJ Enable Black 4 EJ Enable Black 5 EJ Stat Gray 6 EJ Stat Pink Pinout Drawing for Connectors 26 Ejector Valve Connection Connector 27 Ejector Control Pin Description 1 Coil Up 2 Coil Up 3 Coil Down 4 Coil Down 5 N C 6 N C PE PE Pinout Drawing for Connectors 27 ...

Page 55: ...MC083 VCX Service Manual Section 3 Basic Features 55 Ejector Power Supply Connection Connector 28 Ejector Power Supply Pin Description 1 230VAC L 2 230VAC N 3 N C PE PE Pinout Drawing for Connectors 28 ...

Page 56: ...Section 3 Basic Features MC083 VCX Service Manual 56 OT 120 Terminal ...

Page 57: ...d 3 Power On LED Available for MCU only Buttons Number Name 2 Clear Faults Button 4 Power On Off Button Available for MCU only Connectors Number Name 6 COM Port Int 7 COM Port Ext 8 CAN Port 9 Power Control Port The Power Control Port 9 above accepts the following cables according to the length required Description Cable Length Part Number OT 120 Cable 2m 029xx331 5m 029xx126 10m 029xx147 15m 029x...

Page 58: ...ic Features MC083 VCX Service Manual 58 OT 120 Terminal Connector Pinouts COM Port Connection Connector 7 COM Port Pin Description 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 N C Pinout Drawing for Connector 7 ...

Page 59: ... Manual Section 3 Basic Features 59 CAN Port Connection Connector 8 COM Port Pin Description 1 N C 2 CAN Low 3 CAN GND 4 GND 5 N C 6 N C 7 CAN High 8 Remote Out 9 N C Pinout Drawing for Connector 8 Only with JPI Closed ...

Page 60: ...ower Control Port Pin Description 1 CTS 2 CTS 3 RX485 4 RX485 5 TX485 6 TX485 7 Remote in 2 8 MCU Enable 9 PButton 10 PButton 11 24V 12 24V 13 24V 14 RTS 15 RTS 16 MCU MStop 17 Remote Out 18 Remote GND 19 CAN Low 20 CAN High 21 Remote in 1 22 GND 23 GND 24 GND 25 GND Pinout Drawing for Connector 9 ...

Page 61: ... Description Default Setting Unit MCU VCX Switches between MCU and VCX VCX CAN 2 120 Ohm Off On Not Connected N A CAN 1 120 Ohm Off On Switches CAN 1 Off or On On Backl Auto On Turns the screen backlight to Auto or On Auto Brightn Auto Full Turns the screen lighting to Auto or Full Full ...

Page 62: ...Features MC083 VCX Service Manual 62 Mounting Bracket for OT 120 Control The mounting bracket for the OT 120 allows the operator to swivel the control for best viewing See the Part Number List Section for more details ...

Page 63: ...or Code Reader CDS Removing the Cover of the VCX Control WARNING Turn off all power and disconnect the power cord to the VCX Control before adding or removing modules FAILURE TO OBSERVE WARNING MAY RESULT IN DEATH PERSONAL INJURY AND OR EQUIPMENT DAMAGE To remove the cover of the VCX Control use a hex wrench to turn the hex latches 1 2 turn to unhook the 4 latches that lock the cover onto the base...

Page 64: ...quipment may result 3 Slide the module into the VCX Control base as shown in Figure 4 2 Make sure the module slides in easily Pay attention to the connector and make sure the locator pin matches up with the mating connector Figure 4 2 Adding Removing a Module 4 Secure the module to the base rails with the screws located on both sides of the module see Figure 4 2 5 Connect the appropriate cables pl...

Page 65: ...JURY AND OR EQUIPMENT DAMAGE 1 Turn off all power to the unit and disconnect the power cord from the power source 2 Disconnect all cables plugs from the back of the module 3 Loosen the screws that secure the module to the base rails of the VCX Control base see Figure 4 2 4 Slide the module out of the VCX Control base see Figure 4 2 5 Replace the cover on the VCX Control as described in this sectio...

Page 66: ...e Illustration 2 Exhaust Out In Va l c o C i nci nn at i I nc 411 C i r cl e Fr e ew ay D r i v e C i nc i nn a t i O H 4524 6 513 874 6 55 0 155 XX304 REV ___ VDD 1000 Out In P 1 2 1 2 030XX 59 3 2 METER ST D KEY 2 Exhaust Out In 030X X738 10 METER S TD KEY 1 2 3 4 ...

Page 67: ...MC083 VCX Service Manual Section 4 Setup 67 Bracket Mounting Patterns All mounting patterns are enlarged to show detail VCX Control OT 120 Panel Mount ...

Page 68: ...Section 4 Setup MC083 VCX Service Manual 68 EPP 6 Pump 3 1 Balancing Regulator ...

Page 69: ...move the covers from both VCX Controls see Figure 4 1 4 Verify that the Control Selector Switch on VCX 1 is set to 1 see Figure 4 3 CAREFULLY reach under the cover plate to reach the switch with your fingers see Figure 4 3 When the system is powered up the VCX 1 will automatically be the control where valve or and sensor 1 is located Figure 4 3 Control Selector Switch on the VCX Control 5 Set the ...

Page 70: ...Section 4 Setup MC083 VCX Service Manual 70 Linking Two VCX Controls Continued The encoders can be linked together as shown above Figure 4 4 Connecting the Cables ...

Page 71: ...registration die cut registration lateral and longitudinal and skewed cartons and double feeds Specifications Colors All Code types Binary type codes EMS Bobst Pharma Free style Machine speed 600 m min limitations smallest code bar must be 0 5 mm wide dark colored background holographic background Suitability Cartons with code picture printed on the glue flap using prefolder mounted camera Cartons...

Page 72: ...Section 4 Setup MC083 VCX Service Manual 72 CDS Connection Layout The figure below shows the basic system configuration for the CDS including cables and key components Figure 4 6 CDS Connection Layout ...

Page 73: ... CDS Control Box Pinouts Figure 4 7 CDS Control Box Pinouts VCX Control Pin Description 1 24 VDC 2 A ENCODER IN 3 1A ENCODER IN 4 CAN LOW 5 CAN HIGH 6 GROUND 7 24 VDC 8 SCANNER SYNC IN 9 RESULT OUT 10 FEED STOP OUT 11 MACHINE STOP OUT 12 GROUND ...

Page 74: ...escription 1 5 VDC 2 EXTERNAL SCANNER DETECT 3 EXTERNAL SCANNER NPN 4 GROUND 5 GROUND 6 GROUND 7 PHOTODIODE 8 NO CONNECT 9 NO CONNECT Head Lamp Pin Description 1 12 VDC LAMP 2 12 VDC LAMP 3 FEEDBACK LAMP 4 FEEDBACK LAMP 5 GROUND 6 GROUND 7 GROUND 8 GROUND 9 GROUND ...

Page 75: ...BLUE IN 7 15 VDC 8 CDS GROUND 9 15 VDC 10 LED ONLY OUT 11 NO CONNECT 12 SENSOR CONNECT 13 CDS GROUND 14 CDS GROUND 15 CDS GROUND Operation Startup 1 Press the On Off button to power up the unit Figure 4 8 CDS Control Box Front Panel The unit should already be configured properly on the OT 120 If not refer to the parameters in Appendix A ...

Page 76: ...mized for reading the full color spectrum Establishing a Baseline for the CDS Sensor For each sensor it is necessary to run a sample product so the system can read a sample code and establish the code as the baseline to which all jobs will be compared Code can be any combination of narrow or wide bars It can also be followed by 1 4 triangles To establish a baseline code for the CDS sensor follow t...

Page 77: ...he reading area If you have difficulties with the OT 120 touchscreen such as the display locking up on the Code Reader turn the sensor off and on again If this does not correct the problem reboot the system This eliminates the banner type messages that appear Removing cartons from the folding section will result in an error message Run the gluer empty for a minute or so to reset the system If you ...

Page 78: ...ear Counts Number of encoder pulses per revolution Travel Product travel in inches or millimeters divided by 25 4 per revolution of the drive shaft Example Using a 92 tooth split line shaft gear driver a 24 tooth encoder driven gear a 500 pulse encoder and 18 inches or 457 millimeters divided by 25 4 of travel per drive shaft revolution 92 x 500 106 48 24 18 Therefore the ratio compensation settin...

Page 79: ...MC083 VCX Service Manual Section 4 Setup 79 Gear Driven Encoder Continued Figure 4 10 Typical Installation of a Gear Driven Encoder ...

Page 80: ...Section 4 Setup MC083 VCX Service Manual 80 ...

Page 81: ...rent depending on the revision of software that is installed on the OT 120 The power up sequence is as follows 1 Press the Power On Button on the bottom left of the OT 120 see Figure 5 1 Figure 5 1 Turn on the OT 120 Unit 2 Plug in the VCX 3 Flip the power switch on the back of the VCX Power Supply Module to the On position see Figure 5 2 Figure 5 2 VCX Power Supply Module Power Switch ...

Page 82: ... when the Dialog Box appears 3 Wait until the standby LED on the OT 120 Control turns orange as the unit powers down see Figure 5 1 4 Flip the power switch on the back of the VCX Power Supply Module to the Off position see Figure 5 2 Notes regarding OT and TCM Things to consider for OT and TCM The OT should detect if there are no Inspection channels enabled but the Ejector is enabled If this is tr...

Page 83: ...inc com England Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email sales valco co uk Web http www valco co uk Germany Valco Cincinnati GmbH Bonnerstrasse 349 40589 Dusseldorf Benrath Germany Tel 49 211 984 798 0 Fax 49 211 984 798 20 Spain Melton S L U Pol Industrial Agustinos calle G n 34 31160 Orcoyen Navarra Spain Tel 34 948 321 580 Fax 34...

Page 84: ...Section 6 Part Number List MC083 VCX Service Manual 84 VCX 4 Control Base 074xx042 ...

Page 85: ...CX 148XX063 1 NUT 793XX491 1 SCREW 884XX040 2 SCREW 784XX680 8 SCREW 798XX861 8 WIRE TERMINAL RING 075XX079 2 WIRE TERMINAL 075XX217 2 MOUNTING RAIL BACK 4 MODULE 026XX207 1 PLATE BOTTON COVER 4 MODULE 026XX205 1 PLATE BACK 4 MODULE 026XX204 1 END CAP LEFT 026XX203 1 END CAP RIGHT 026XX202 1 WIRE 540XX051 31 LOCK WASHER 784XX375 2 COVER CONTROL 4 MODULE 026XX209 1 FOAM RUBBER STRIP 023XX109 16 33 ...

Page 86: ...Section 6 Part Number List MC083 VCX Service Manual 86 Power Supply Module 148xx063 ...

Page 87: ...98 1 4 CABLE ASSY 029XX397 1 5 PCB ASSY CONN OT CAN VCX 152XX656 1 6 PCB ASSY CONN 152XX621 1 7 POWER ENTRY MODULE ASSY 086XX074 1 8 RIBBON CABLE ASSY 033XX105 3 9 MODULE FRAME PSM 026XX274 1 10 SCREW 784XX985 5 11 SCREW 091XX267 4 12 WASHER 784XX308 5 14 SCREW 783XX221 2 15 TAPERED COMPRESSION SPRING 783XX222 2 16 SCREW BEZEL 783XX223 2 17 COVER PLATE SWITCH 781XX555 1 18 SCREW 784XX358 2 19 CABL...

Page 88: ...Section 6 Part Number List MC083 VCX Service Manual 88 Pattern Control Module with EPC 074xx043 ...

Page 89: ...4 5 Manifold Assembly MCP 4 0 10V 753xx436 1 6 Module Frame PCM 026xx212 1 7 Screw 784xx985 5 8 Standoff 091xx615 4 9 Screw 784xx968 4 10 Lock Washer 784xx315 12 11 Hex Nut 798xx489 4 15 Lock Washer 784xx308 5 19 Fuse 3 15A 085xx208 2 20 Tube End 799xx478 2 21 Static Shield Bag 781xx154 1 22 Software PCM4 68376 CPU 119xx209 1 23 Software PCM4 PLD PWM Control 119xx216 2 24 Software PCM4 PLD IO Cont...

Page 90: ...Section 6 Part Number List MC083 VCX Service Manual 90 Pattern Control Module with EPC Junction Box E Box Port 074xx044 ...

Page 91: ...MC083 VCX Service Manual Section 6 Part Number List 91 Pattern Control Module with EPC Junction Box E Box Port 074xx044 Continued ...

Page 92: ...xx436 1 6 Module Frame PCM E box 026xx214 1 7 Screw 784xx985 5 8 Standoff 091xx615 4 9 Screw 784xx968 4 10 Lock Washer 784xx315 12 11 Hex Nut 798xx489 4 15 Lock Washer 784xx308 5 16 Cable Assembly 5P M12 F T0 5P MCT 029xx397 1 17 Screw 091xx267 4 18 Keep Nut 784xx320 4 19 Fuse 3 15A 085xx208 2 20 Tube End6 799xx478 2 21 Static Shield Bag 781xx154 1 22 Software PCM4 68376 CPU 119xx209 1 23 Software...

Page 93: ...MC083 VCX Service Manual Section 6 Part Number List 93 Pattern Control Module without EPC 074xx050 074xx050 DWG ...

Page 94: ...o 6 029xx396 4 5 Cover Plate No EPC 781xx298 1 6 Module Frame 026xx212 1 7 Screw 784xx985 5 8 Standoff 091xx615 4 9 Screw 784xx968 4 10 Lock Washer 784xx315 12 11 Hex Nut 798xx489 4 12 Screw 784xx661 4 15 Lock Washer 784xx308 5 19 Fuse 3 15A 250V 085xx208 2 21 Static Shield Bag 781xx154 1 22 Software PCM4 68376 CPU 119xx209 1 23 Software PCM4 PWM Control 119xx216 2 24 Software PCM4 IO Control 119x...

Page 95: ...MC083 VCX Service Manual Section 6 Part Number List 95 Pattern Control Module without EPC Junction Box E Box Port 074xx051 ...

Page 96: ...298 1 6 Module Frame PCM E box 026xx214 1 7 Screw 784xx985 5 8 Standoff 091xx615 4 9 Screw 784xx968 4 10 Lock Washer 784xx315 12 11 Hex Nut 798xx489 4 12 Screw 784xx661 4 15 Lock Washer 784xx308 5 16 Cable Assembly 5P M12 F T0 5P MCT 029xx397 1 17 Screw 091xx267 4 18 Keep Nut 784xx320 4 19 Fuse 3 15A 085xx208 2 21 Static Shield Bag 781xx154 1 22 Software PCM4 68376 CPU 119xx209 1 23 Software PCM4 ...

Page 97: ...MC083 VCX Service Manual Section 6 Part Number List 97 Inspection Control Module 074xx065 ...

Page 98: ... 029XX396 1 5 RIBBON CABLE ASSY 033XX166 1 6 MODULE FRAME INSPECTION 026XX227 1 7 SCREW 784XX985 5 8 STANDOFF 091XX615 4 9 SCREW 784XX968 4 10 LOCK WASHER 784XX315 12 11 NUT HEX 798XX489 4 12 LOCK WASHER 784XX308 5 13 SCREW 091XX267 2 14 CAPTIVE SCREW 783XX221 2 15 TAPERED COMPRESSION SPRING 783XX222 2 16 SCREW BEZEL 783XX223 2 17 SOFTWARE ICMT4 25MHZ CPU 119XX261 1 18 SOFTWARE VPIA1ICM LATTICE CP...

Page 99: ...er Modules Different sensor adapter modules are available for use in the Inspection Control Module These modules slide in as shown below BAWadapters DWG The modules available are AS 601 151xx501 AS 301 151xx512 AS CGS 151xx460 Digital 151xx539 Microwave 151xx507 ...

Page 100: ...Section 6 Part Number List MC083 VCX Service Manual 100 Tracking Control Module TCMEJ 074xx049 151XX648 REV A ...

Page 101: ...MC083 VCX Service Manual Section 6 Part Number List 101 Tracking Control Module TCM EJ 074xx049 Continued 240VAC M 1 O 1 2 2 3 1 S E CAN 310V TCM CUBE X49 5V M 15V 24V 24V 1 2 24V 1 2 3 V ...

Page 102: ...11 SCREW PAN HEAD M3 X 8MM S S 784XX968 6 12 NUT HEX M3 ZP STL 798XX489 10 13 WASHER LOCK EXT TOOTH M4 STEEL 784XX308 6 14 CABLE ASSY POWER IN 4 0 LONG 029XX424 1 15 CABLE ASSY EJECT OUT 4 0 LONG 029XX423 1 16 TRANSFORMER EJECTOR TCM 551XX018 1 17 FLAT WASHER M6 ZINC 798XX302 1 18 LOCK WASHER M6 STL 784XX375 1 19 SHCS M6 X 45 SS 798XX170 1 20 STANDOFF M L 4MM X 8MM 091XX622 4 21 PCB ASSY EJECTOR C...

Page 103: ...MC083 VCX Service Manual Section 6 Part Number List 103 Tracking Control Module TCMF 074xx048 ...

Page 104: ...ar PDM0168 1 6 Cable Assembly 12P M F12 STD KEY 029xx420 2 7 Cable Assembly 5P M M5 STD KEY 029xx421 1 8 Cable Assembly 5P M12 F to 5P MCT 029xx397 3 9 PCB Assembly CPU32MOD VCX TSW0745 1 10 Standoff M F M3 X 30MM 5MM HX 091xx615 4 11 Pan Head Screw M3 X 8MM S S 784xx968 4 12 Hex Nut M3 Zinc 798xx489 4 13 Lock Washer M4 ZINC 784xx308 6 14 Cable Assembly Flipper Eject 029xx419 1 15 Captive Screw M5...

Page 105: ...MC083 VCX Service Manual Section 6 Part Number List 105 Tracking Control Module TCMCube 49 074xx047 ...

Page 106: ...Section 6 Part Number List MC083 VCX Service Manual 106 Tracking Control Module TCMCube 49 074xx047 Continued ...

Page 107: ...K WASHER 784XX308 6 4 FRAME MODULE TRACKING MOD 026XX262 1 5 PLATE REAR CONNECTOR MTG 026XX265 1 6 CABLE ASSY 029XX420 2 7 RIBBON CABLE ASSY 033XX177 1 8 CABLE ASSY 029XX397 1 9 CAPTIVE SCREW 783XX221 2 10 TAPERED COMPRESSION SPRING 783XX222 2 11 SCREW BEZEL 783XX223 2 12 SCREW 091XX267 4 13 LOCK WASHER 784XX315 4 14 KEP NUT 784XX320 2 15 RIBBON CABLE ASSY 033XX178 1 99 SOFTWARE VPIATCM LATTICE CP...

Page 108: ...Section 6 Part Number List MC083 VCX Service Manual 108 Junction Box 029xx439 ...

Page 109: ...tion Box 029xx439 Continued Item Description Part Number Quantity 1 Connector D sub Male 061xx398 1 2 Housing Cable Conn D sub 37P 061xx406 1 3 Tubing 755xx028 4 4 Junction Box 4 Valves 5M 029xx441 1 5 Tubing 094xx001 3 6 Socket Head Cap Screw M4 X 35 798xx062 3 ...

Page 110: ...Section 6 Part Number List MC083 VCX Service Manual 110 Junction Box 029xx440 ...

Page 111: ...t 111 Junction Box 029xx440 Continued Item Description Part Number Quantity 1 Housing D sub 15P Cable 061xx288 1 2 Connector D sub 15M 061xx289 1 3 Tubing 755xx028 2 4 Junction Box 4 Scanners 5M 029xx442 1 5 Socket Head Cap Screw M4 X 25 SS 784xx108 3 ...

Page 112: ...nel Mount OT 120 138xx019 Item Description Part Number Quantity 1 SBC OMAP3703 800MHZ 512M DDR 151XX704 1 2 DISPLAY TOUCH ASSY OT 120 138XX022 1 3 PCB ASSY INTERF VT DSP OT 120 151XX705 1 4 CABLE LVDS 20PIN 18 LONG 029XX690 1 5 PLATE ASSEMBLY OT 120 026XX379 1 ...

Page 113: ...CK SILVER 781XX780 1 24 COVER TOP OT 120 026XX382 1 25 GASKET ACCESS COVER OT 120 746XX250 1 26 FHSS M4 X 10 SS 784XX190 3 27 MEMORY CARD SD 512MB SLC 118XX204 1 30 SCREW JACK HEX 4 40 12MM 091XX267 8 31 SHCS M3 X 10MM SEMS TYPE 784XX899 4 37 PCB SUBA ADAPT FLEX OT 120 152XX712 1 38 SHCS M3 X 12 SS 784XX598 4 39 FLANGE NUT M4 STEEL 884XX373 12 40 BHCS M3 X 8 W FLANGE SS 884XX374 12 41 LABEL OT 120...

Page 114: ...Section 6 Part Number List MC083 VCX Service Manual 114 Standard OT 120 138xx018 ...

Page 115: ...0 026XX370 1 9 CABLE ASSY OT SWITCH 029XX713 1 10 LABEL OT 120 SWITCHES 782XX521 1 11 CABLE ASSY OT SWITCH GREY 029XX723 1 12 LENS LED CLEAR 5MM 105XX341 1 13 CABLE LED 6 3P WHT BLK R 029XX717 1 14 LED RED GRN 5MM C C PCB 107XX045 1 15 LENS LED AMBER 5MM 107XX076 1 16 CABLE LED 8 2P WHT BLK 106XX016 1 17 LED YEL 5MM 0 1 PITCH PCB 107XX006 1 18 THERM PAD 406X203X1 0MM PINK 101XX037 0 006 19 BHCS M3...

Page 116: ...CB SUBA ADAPT FLEX OT 120 152XX712 1 39 MANUAL CARTON PRO OT 120 USB MC101CD 1 40 VCX OT 120 CNTRL SYS MANL USB MC091CD 1 41 MONITOR MOUNT ASSEMBLY 583XX955 1 44 WASHER LOCK EXT TOOTH M4 STEEL 784XX308 4 46 ILLUSTRATION DRAWING 999XA138 03 1 47 OT120 SET UP INSTRUCTION SHEET IS0283 1 48 CABLE ASSY BACKLIGHT OT 120 029XX768 1 53 BOX 22 730XX039 1 54 FOAM PAD SAW CUT 22 X 8 X 2 730XX034 1 55 FOAM PA...

Page 117: ...MC083 VCX Service Manual Section 6 Part Number List 117 Panel Mount OT 120 previous version 138xx008 138xx008 DWG ...

Page 118: ... X 8 Zinc 784xx259 11 20 BHC Screw M3 X 14MM LG S S 784xx653 4 21 Hex Nut M3 Zinc 798xx489 4 37 Ribbon Cable Assembly 25D 26S 4 033xx168 1 38 Ribbon Cable Assembly 9D 10S 4 033xx167 1 39 Ribbon Cable Assembly 9D 10S 4 033xx166 1 40 Software License Windows CE 119xx154 1 42 Film Anti reflective 9 74 X7 32 138xx006 1 43 Lightpipe Clear Round 0 36 Long 107xx060 2 44 Screw Jack Hex 4 40 12MM 091xx267 ...

Page 119: ...MC083 VCX Service Manual Section 6 Part Number List 119 Standard OT 120 previous version 138xx007 ...

Page 120: ...Section 6 Part Number List MC083 VCX Service Manual 120 Standard OT 120 previous version 138xx007 Continued ...

Page 121: ...rge 884xx041 7 18 Screw Flat Head M3 X 8MM 884xx042 2 19 PHM Screw M3 X 8 Zinc 784xx259 11 20 PHM Screw M3 X 0 4 X 12 784xx579 4 21 Hex Nut M3 Zinc 798xx489 4 22 Lock Washer M3 784xx315 15 30 Cover Plate OT 120 Rear Panel 026xx240 1 37 Ribbon Cable Assembly 25D 26S 4 033xx168 1 38 Ribbon Cable Assembly 9D 10S 4 033xx167 1 39 Ribbon Cable Assembly 9D 10S 4 033xx166 1 40 Software License Windows CE ...

Page 122: ...t Number List MC083 VCX Service Manual 122 Cables OT 120 Cables Description Part Number OT 120 Cable 2m 029xx331 OT 120 Cable 5m 029xx126 OT 120 Cable 10m 029xx147 OT 120 Cable 15m 029xx159 OT 120 Cable 20m 029xx160 ...

Page 123: ...MC083 VCX Service Manual Section 6 Part Number List 123 Scanner Cables ...

Page 124: ...Section 6 Part Number List MC083 VCX Service Manual 124 Link Cables Description Part Number Link Cable 3m 029xx418 Link Cable 6m 029xx417 ...

Page 125: ...umber List 125 Valve Cables CDS Color Code Reader Description Part Number Color code sensor CDS mounted with sensor SB3000 SB3200 SB3300 SB300041 Guide metal sheet and 2 IS screws M5 x 20 SB340011 Head electronic box with mounting plate SB3100 ...

Page 126: ...Section 6 Part Number List MC083 VCX Service Manual 126 CDS Control Box 098xx102 01 ...

Page 127: ...5 8 6 LABEL CDS CONTROL BOX 782XX298 1 7 LABEL VALCO MELTON LOGO 794XX917 1 8 NUT 884XX219 4 9 MAGNET MOUNTING 783XX239 4 10 SCREW 784XX049 4 11 COLLAR SWITCH HOUSING 884XX220 1 12 CAP PB SWITCH 480XX234 1 13 SOFTWARE BOOT LOADER CAN CPU 119XX128 1 14 SOFTWARE CDS BOX MC68376 CPU 119XX224 1 15 SOFTWARE CDS BOX ALTERA FPGA 119XX233 1 16 BOX RETENTION PACKAGING 730XX017 1 17 INSERT RETENTION PACK ME...

Page 128: ...Section 6 Part Number List MC083 VCX Service Manual 128 ...

Page 129: ...ing 1 From the Main Menu Screen press the General Setup Button The General Setup Screen appears see Figure 8 1 Figure 8 1 General Setup Screen Password Access Configuration Dialog 2 On the General Setup Screen press the Password Access Configuration Dialog 3 The Password Access Configuration Dialog Screen will appear see Figure 8 2 Figure 8 2 Password Access Configuration Dialog Screen ...

Page 130: ...s for the Pressure Icon Figure 8 3 Icon Configuration Dialog for Pressure Icon A Options for the five password levels 0 1 2 3 include Enable Icon visible and active Disable Icon visible but inactive Hide Icon not shown and inactive B In the example shown Figure 8 26 the Pressure Icon is enabled for all levels except 0 which is displayed but inactive 7 Pressing an alternate password option selectio...

Page 131: ...n the job memory of the device 1 1 1 4 Scanner Inputs VAR U16 RW Number of scanner inputs per device in the range 1 6 2 1 2 5 Valve Outputs VAR U16 RW Number of valve outputs per device in the range 1 32 0 0 0 6 Encoder Inputs VAR U16 RO Number of encoder inputs per device in the range 1 8 2 1 2 3002 Operation Status VAR U32 RWW Operation status channel Size 32 bits 0 Off 1 On Bit0 Channel1 Bit31 ...

Page 132: ...s per Revolution VAR U16 RW Number of pulses per revolution 1000 1 32000 5 Average Speed Mode VAR U16 RW 0 Direct 1 Avg Calculation fore Transducer only 2 Avg Calculation for Valves and Transducer 0 0 2 6 Average Counter VAR U16 RW Number of average count 5 2 99 7 Average Timeout VAR U16 RW Timeout between calculations 60 10 1000 8 Average Factor VAR U16 RW Manipulation factor for Average result 1...

Page 133: ... Used in Mode 3 4 only 10 0 255 16 Alarm Buzzer Mode VAR U16 RW 1 Latched Output until next good 2 Latched Output Vmin dependent 3 Momentary Output Vmin dep 4 Momentatry Output 4 1 4 18 Alarm 4 Output 2 VAR U16 RW See Alarm Reference for details 0 0 9 19 Alarm Buzzer Maximum Time VAR U16 RW Used in Mode 3 4 only 20 0 255 1A Alarm Buzzer Minimum Time VAR U16 RW Used in Mode 3 4 only 10 0 255 27 Mar...

Page 134: ...ssion Mode VAR U16 RW 0 Disabled No faults suppressed 1 Tracking fault popups msg supp 2 Tracking faults suppressed 0 0 2 88 Aux Tracking Offset VAR I16 RW Aux Tracking Offset Dist from Marking Valve 1 10mm 0 32767 32767 89 Aux Tracking Pulse VAR U16 RW Aux Tracking Pulse Length 1000 200 65535 8A Aux Tracking Output VAR U16 RW See Alarm Reference for details 0 0 9 3501 Parameter Scanner 1 RECORD S...

Page 135: ...e red color component will be recognized as having a value 8 0 255 4 Green Threshold VAR U8 RW The point at which the green color component will be recognized as having a value 8 0 255 5 Blue Threshold VAR U8 RW The point at which the blue color component will be recognized as having a value 8 0 255 6 Red Gain VAR U8 RW The 64 step linear db adjustment for the red component programmable gain ampli...

Page 136: ...e as percentage 20 1 50 11 Narrow Bar Tolerance VAR U16 RW Get set narrow width tolerance 15 3 100 12 Wide Bar Tolerance VAR U16 RW Get set wide width tolerance 15 3 100 13 Gap Tolerance VAR U16 RW Get set spacing gap tolerance 15 3 20 14 Total Flap Length Tolerance VAR U16 RW Get set total flap length tolerance 30 20 100 15 Longitudinal Print Tolerance VAR U16 RW Get set longitudal print toleranc...

Page 137: ...ter 6 VAR U16 RW Type Counter 6 Define the type of counter 6 based on Sensortype 0 24 Counter 7 VAR U32 RW Counter 7 Has different puposes based on Sensortype 0 25 Type Counter 7 VAR U16 RW Type Counter 7 Define the type of counter 7 based on Sensortype 0 26 Counter 8 VAR U32 RW Counter 8 Has different puposes based on Sensortype 0 27 Type Counter 8 VAR U16 RW Type Counter 8 Define the type of cou...

Page 138: ...ter 15 VAR U16 RW Type Counter 15 Define the type of counter 1 based on Sensortype 0 36 Counter 16 VAR U32 RW Counter 16 Has different puposes based on Sensortype 0 37 Type Counter 16 VAR U16 RW Type Counter 16 Define the type of counter 6 based on Sensortype 0 38 Counter 17 VAR U32 RW Counter 17 Has different puposes based on Sensortype 0 39 Type Counter 17 VAR U16 RW Type Counter 17 Define the t...

Page 139: ...AD9822 if set 0 0 1 48 Minimum Bar Length VAR U16 RW Minimum Zone bar length recongized by CDS 3 1 65535 49 Lateral Print Tolerance VAR U16 RW Get set lateral print tolerance in pulses in pulses of actual distance from opposite edge of 45 degree angle to midpoint hypontenuse side 15 3 40 4A CDS test bitmask VAR U32 RW Define which CDS Analysis tests to perform 0x0 none 0x1 Flap length 0x2 Longitdu...

Page 140: ...A PMAX_R register 0 0 255 55 Max Green Value in Pattern VAR U8 RO The maximum green value in pattern as stored in FPGA PMAX_G register 0 0 255 56 Max Blue Value in Pattern VAR U8 RO The maximum red value in pattern as stored in FPGA PMAX_B register 0 0 255 57 Min Red Value in Pattern VAR U8 RO The minimum red value in pattern as stored in FPGA PMIN_R register 0 0 255 58 Min Green Value in Pattern ...

Page 141: ...hreshold mode mode 1 Light Colored mode 2 Standard Contrast mode 3 Dirty Background 2 1 3 68 Threshold mode 1 Light Colored Color Red value VAR U16 RW Threshold mode 1 Light Colored Color Red value 5 1 255 69 Threshold mode 1 Light Colored Color Green value VAR U16 RW Threshold mode 1 Light Colored Color Green value 5 1 255 6A Threshold mode 1 Light Colored Color Blue value VAR U16 RW Threshold mo...

Page 142: ...OL RW Determine whether 1st bar is LSB 0 or MSB 1 0 0 1 73 Invert Binary Code VAR BOOL RW Determine whether narrow bar 0 wide bar 1 0 or narrow bar 1 wide 0 1 0 0 1 74 White Adjustment Gain VAR U8 RW The 64 step linear db adjustment for the red component programmable gain amplifier V V varies nonlinearly 5 0 63 75 Individual Color Test Enable VAR U32 RW Each bit is representing a bar Setting the b...

Page 143: ...23 Reserved bits 24 31 0 0 7 Leading Zone 3 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 8 Leading Zone 4 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 9 Leading Zone 4 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 A Leading Zone...

Page 144: ...Zone 11 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 18 Leading Zone 12 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 19 Leading Zone 12 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 1A Leading Zone 13 RGB Values VAR U32 RO RGB V...

Page 145: ...0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 29 Leading Zone 20 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 2A Leading Zone 21 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 2B Leading Zone 21 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start...

Page 146: ...GB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 3B Leading Zone 29 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 0 3C Leading Zone 30 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 0 3D Leading Zone 30 Length and Start Values VAR U32 RO Values in MM_100 with Length i...

Page 147: ...ading Zone 2 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 6 Leading Zone 3 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 7 Leading Zone 3 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 8 Leading Zone 4 RGB Values VAR U32 RO RGB Values w...

Page 148: ...ading Zone 11 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 17 Leading Zone 11 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 18 Leading Zone 12 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 19 Leading Zone 12 Length and Start Values VAR U32 RO...

Page 149: ... 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 27 Leading Zone 19 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 28 Leading Zone 20 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 29 Leading Zone 20 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in b...

Page 150: ... 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 37 Leading Zone 27 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in bits 0 15 0 38 Leading Zone 28 RGB Values VAR U32 RO RGB Values with B bits 0 7 G bits 8 15 R bits 16 23 Reserved bits 24 31 0 39 Leading Zone 28 Length and Start Values VAR U32 RO Values in MM_100 with Length in bits 16 31 and Start in b...

Page 151: ...ength 0 49 Learned Code Data VAR OSTR RW Learned Code formatted as Hex String 3802 Time Data 3 RECORD 0 Number of Entries VAR U8 RO Largest supported Sub index 7 1 Second VAR U16 RW In the range 0 59 0 0 59 2 Minute VAR U16 RW In the range 0 59 0 0 59 3 Hour VAR U16 RW In the range 0 23 0 0 23 4 Weekday VAR U16 RW In the range 0 6 0 Sunday 0 0 6 5 Day VAR U16 RW In the range 1 31 1 1 31 6 Month VA...

Page 152: ...n Max 3D01 Status Data Scanner 1 RECORD Scanner 1 0 Number of Entries VAR U8 RO Largest supported Sub index 7 2 Product Length Pulses VAR U32 RO Number of pulses of last product 0 3 Product Length VAR U32 RO Total scanner activations 0 7 Edge Pulses VAR U32 RO Encoder Count on last Leading Edge 0 3D02 Status Data Scanner 2 RECORD Scanner 2 ...

Page 153: ... the device 1 1 1 4 Scanner Inputs VAR U16 RW Number of scanner inputs per device in the range 1 6 5 1 5 5 Valve Outputs VAR U16 RW Number of valve outputs per device in the range 1 32 0 0 0 6 Encoder Inputs VAR U16 RO Number of encoder inputs per device in the range 1 8 2 1 2 3002 Operation Status VAR U32 RWW Operation status channel Size 32 bits 0 Off 1 On Bit0 Channel1 Bit31 Channel32 0 3003 Er...

Page 154: ...2 Tracking Encoder Input VAR U16 RW Tracking Encoder Selection 1 1 2 3 Inspection Tracking Ratio VAR U16 RW Percentage of speed encoders can vary before an error occurs 50 1 100 3301 Parameter Encoder 1 RECORD Encoder 1 0 Number of Entries VAR U8 RO Largest supported Sub index 9 1 Direction Recognition VAR U8 RW 0 0 2 2 Repeat Length VAR U16 RW Distance the machine travels per encoder revolution i...

Page 155: ...1 Alarm Light Mode VAR U16 RW 1 Latched Output until next good 2 Latched Output Vmin dependent 3 Momentary Output Vmin dep 4 Momentatry Output 1 1 4 13 Alarm 3 Output 2 VAR U16 RW See Alarm Reference for details 0 0 9 14 Alarm Light Maximum Time VAR U16 RW Used in Mode 3 4 only 20 0 255 15 Alarm Light Minimum Time VAR U16 RW Used in Mode 3 4 only 10 0 255 16 Alarm Buzzer Mode VAR U16 RW 1 Latched ...

Page 156: ...AR U16 RW 0 Disabled 1 Enabled 0 0 1 25 Mark valve Ejector Dry Time VAR U16 RW 0 Drytime feature Disabled 0 Drytime in seconds 0 0 999 26 Markingvalve Delay Mode VAR U16 RW 0 Manual 1 Auto 0 0 1 27 Markingvalve Delay VAR U16 RW 0 0 65535 28 Markingvalve Length Mode VAR U16 RW 0 Manual 1 Auto 0 0 1 29 Markingvalve Length VAR U16 RW 0 0 65535 2A Large Tolerance Start VAR U16 RW 200 0 1000 2B Large T...

Page 157: ...Average 2 Manual Reference Profile 3 Manual Reference Maximum 0 0 5 5E Mark valve Ejector Dry Distance VAR U32 RW 0 All boxes are ejected after timeout 0 Only products inside this distance are marked ejected 0 63 Counter Status VAR U16 RW 0 Counting 1 Reset 0 0 1 64 Large Tolerance Volume VAR U16 RW 60 0 100 65 Med Tolerance Volume VAR U16 RW 60 0 100 66 Small Tolerance Volume VAR U16 RW 60 0 100 ...

Page 158: ...t popups msg supp 2 Tracking faults suppressed 0 0 2 88 Aux Tracking Offset VAR I16 RW Aux Tracking Offset Dist from Marking Valve 1 10mm 0 32767 32767 89 Aux Tracking Pulse VAR U16 RW Aux Tracking Pulse Length 1000 200 65535 8A Aux Tracking Output VAR U16 RW See Alarm Reference for details 0 0 9 3401 Parameter Sensor 1 RECORD Sensor 1 0 Number of Entries VAR U8 RO Largest supported Sub index 104 ...

Page 159: ...1 1 7 15 Encoder VAR U16 RW Assigned encoder in the range 1 MAX_ENCODER 1 1 2 16 Offset Start VAR I16 RW Correction Offset Start Sensor specific 0 32767 32767 17 Offset End VAR I16 RW Correction Offset End Sensor specific 0 32767 32767 18 Threshold VAR U16 RW Signal Threshold Level 30 1 100 19 Minimum Speed VAR U16 RW Speed Threshold for gluing operation in m min 20 1A Correction Factor VAR U16 RW...

Page 160: ...Type VAR U16 RW See Sensor Reference for details 0 0 11 30 Tolerance Mode VAR U16 RW 1 Large 2 Medium 3 Small 4 User 1 1 4 31 Switch Volume VAR U16 RW 0 Off On 1 1 0 1 32 Unglued Area Mode VAR U16 RW 0 Inspect Unlued Areas 1 Ignore Unglued Areas 2 Ignore Unglued Areas 0 0 2 33 Minimum Glue Length VAR U16 RW 100 10 1000 34 Minimum Gap Length VAR U16 RW 250 0 1000 35 Ejector Type VAR U16 RW See Mark...

Page 161: ...different puposes based on Sensortype 0 47 Type Counter 3 VAR U16 RW Type Counter 3 Define the type of counter 1 based on Sensortype 0 48 Counter 4 VAR U32 RW Counter 4 Has different puposes based on Sensortype 0 49 Type Counter 4 VAR U16 RW Type Counter 4 Define the type of counter 1 based on Sensortype 0 4A Counter 5 VAR U32 RW Counter 5 Has different puposes based on Sensortype 0 4B Type Counte...

Page 162: ... represents a barcode type If set to 1 it enables the detection for this code type Bit0 UPC Bit1 EAN Bit2 Code39 Bit3 Code128 Bit4 CodeBar Bit5 2o5 Bit 6 Pharma 0 0 65535 5A Number of Bars VAR U16 RW Defines number of bars for specific code types 5 2 255 5B Number of GOOD reads VAR U16 RW Number of good reads for 2 1 10 5C Measurement Window Start VAR U16 RW Start Measurement Window 0 5D Measureme...

Page 163: ...est supported Sub index 1 1 Scanner Link Output VAR U16 RW 1 0 7 3501 Parameter Scanner 1 RECORD Scanner 1 0 Number of Entries VAR U8 RO Largest supported Sub index 6 1 Debounce Filter Timeout VAR U16 RW 127 0 4000 2 Minimum Product Length VAR U16 RW 150 0 2500 3 Scanner Offset VAR U16 RW 0 0 2500 4 Jam Distance VAR U16 RW 0 0 65535 5 Jam Enable VAR U16 RW 1 0 1 6 Invert Start Signal VAR U16 RW 0 ...

Page 164: ...oder 2 3C01 Status Data Sensor 1 RECORD Sensor 1 0 Number of Entries VAR U8 RO Largest supported Sub index 52 1 Current Delay 1 VAR U16 RO Reading this sub index will force an update for ALL current length parameter 0 0 65535 2 Current Length 1 VAR U16 RO Read sub Index 0x01 first to update data 0 0 65535 3 Current Delay 2 VAR U16 RO See index 0x02 0 0 65535 4 Current Length 2 VAR U16 RO See index...

Page 165: ...RO See index 0x02 0 0 65535 26 Current Delay 9 VAR U16 RO See index 0x02 0 0 65535 27 Current Length 9 VAR U16 RO See index 0x02 0 0 65535 28 Current Delay 10 VAR U16 RO See index 0x02 0 0 65535 29 Current Length 10 VAR U16 RO See index 0x02 0 0 65535 30 Current Product Length VAR U16 RO 0 0 65535 32 Current Symbology VAR VSTR RO 33 Learned Symbology VAR VSTR RW 34 Current Sensor to Markingvalve V...

Page 166: ...cceleration Time VAR U16 RW Only for controls with voltage dirver 20 4 250 8 Spike Time VAR U16 RW Only for controls with voltage dirver 10 5 250 9 Acceleration Voltage VAR U16 RW Only for controls with voltage dirver 950 50 950 A Spike Voltage VAR U16 RW Only for controls with voltage dirver 120 2 950 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 80 2 950 C Boost Mode Enable VAR...

Page 167: ... Voltage VAR U16 RW Only for controls with voltage dirver 100 4 120 C Boost Mode Enable VAR U16 RW 0 Off 1 On 0 0 1 D Low Voltage Correction VAR U16 RW Only for controls with voltage dirver 100 100 999 E Boost Spike Voltage VAR U16 RW Only for controls with voltage dirver 950 180 950 F Boost Spike Time VAR U16 RW Only for controls with voltage dirver 15 5 250 10 Boost Activations VAR U16 RW Only f...

Page 168: ...st Activations VAR U16 RW Only for controls with voltage dirver 5 1 10 11 Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 12 Ideal Time VAR U16 RW Only for controls with voltage dirver 0 0 250 13 Preset Voltage VAR U16 RW Only for controls with voltage dirver 40 20 700 3E06 Valve Type MAC 12V RECORD MAC_12V 0 Number of Entries VAR U8 RO Largest supported Sub index 19 1 Valv...

Page 169: ... 2 500 3 Toff VAR U16 RW Off Compensation Time 60 2 500 4 Tmin VAR U16 RW Minimum activation Time 30 5 120 7 Acceleration Time VAR U16 RW Only for controls with voltage dirver 10 5 150 8 Spike Time VAR U16 RW Only for controls with voltage dirver 30 5 150 9 Acceleration Voltage VAR U16 RW Only for controls with voltage dirver 700 350 850 A Spike Voltage VAR U16 RW Only for controls with voltage di...

Page 170: ...mber of valve outputs per device in the range 1 32 4 1 4 6 Encoder Inputs VAR U16 RO Number of encoder inputs per device in the range 1 8 2 1 2 3002 Operation Status VAR U32 RWW Operation status channel Size 32 bits 0 Off 1 On Bit0 Channel1 Bit31 Channel32 0 3003 Error Status VAR U32 RO Error Status channel Size 32 bits 0 Disabled or Error 1 Enabled Bit0 Channel1 Bit31 Channel32 255 3004 Update St...

Page 171: ...s 500 100 2000 3 TipSealer T2 VAR U16 RW TipSealer Time 2 in ms 500 100 2000 4 TipSealer T3 VAR U16 RW TipSealer Time 3 in ms 500 100 2000 5 TipSealer T4 VAR U16 RW TipSealer Time 4 in ms 500 100 2000 6 TipSealer Feed Timeout VAR U16 RW Timeout after Feedstop in sec 15 5 60 7 TipSealer Feed Polarity VAR U16 RW Polarity of Feedstop Signal 1 0 1 8 TipSealer Pos Switch Enable VAR U16 RW Position Swit...

Page 172: ...ardRunner FLP 4 8 Seperated Valve NC 0 0 8 10 TipSealer Jog On Restart VAR U16 RW Number of cycle the valves will switch to Jogg mode after a restart 0 0 25 11 Valve Orientation VAR U16 RW Valve Orientation 0 Top Down 1 Bottom Up 0 0 1 12 TipSealer T5 VAR U16 RW TipSealer Time 5 in ms 50 15 500 3101 Parameter Valve 1 RECORD Valve 1 0 Number of Entries VAR U8 RO Largest supported Sub index 63 1 Del...

Page 173: ...ay entry with Length 0 1 1 99 13 Gluing Mode VAR U16 RW 0 Standard 1 Continuous 2 Stitch Mode 3 Jogging Mode 4 Auto Glue 5 Auto Jog 6 Continous Stitch 0 0 4 14 Trigger Source VAR U16 RW Assigned scanner in the range 1 MAX_SCANNER 1 1 7 15 Encoder VAR U16 RW Assigned encoder in the range 1 MAX_ENCODER 1 1 2 16 Ton VAR U16 RW On Compensation Time in steps off 0 1ms in the range 1 250 40 4 0ms 40 1 5...

Page 174: ...ion 2 VAR U16 RW e g FS Mode Score To Score Dim MCP 4 PCM4 Length of glue line 8 0 0 65535 26 Dimension 3 VAR U16 RW e g FS Mode Start Offset MCP 4 PCM4 Delay of glue line 9 0 0 65535 27 Dimension 4 VAR U16 RW e g FS Mode End Offset MCP 4 PCM4 Length of glue line 9 0 0 65535 28 Dimension 5 VAR U16 RW e g FS Mode Product Length MCP 4 PCM4 Delay of glue line 10 0 0 65535 29 Dimension 6 VAR U16 RW e ...

Page 175: ...age VAR U16 RW Only for controls with voltage dirver 460 2 700 3D Boost Spike Time VAR U16 RW Only for controls with voltage dirver 5 2 250 3E Boost Activations VAR U16 RW Only for controls with voltage dirver 1 1 10 3F Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 3102 Parameter Valve 2 RECORD Valve 2 3103 Parameter Valve 3 RECORD Valve 3 3104 Parameter Valve 4 RECORD Va...

Page 176: ...6 RW 0 Disabled 1 Enabled 1 0 1 1A Purge Press OnDemand VAR U16 RW 0 Disabled 1 Enabled 0 0 1 3202 Parameter Transducer 2 RECORD Transducer 2 3301 Parameter Encoder 1 RECORD Encoder 1 0 Number of Entries VAR U8 RO Largest supported Sub index 9 1 Direction Recognition VAR U8 RW 0 0 2 2 Repeat Length VAR U16 RW Distance the machine travels per encoder revolution in 1 10mm 2540 1 32000 3 Pulses per R...

Page 177: ...ance VAR U16 RW 0 0 65535 5 Jam Enable VAR U16 RW 0 0 1 6 Invert Start Signal VAR U16 RW 0 0 1 3502 Parameter Scanner 2 RECORD Scanner 2 3503 Parameter Scanner 3 RECORD Scanner 3 3504 Parameter Scanner 4 RECORD Scanner 4 3505 Parameter Scanner 5 RECORD Scanner 5 3801 Common Setup data RECORD 0 Number of Entries VAR U8 RO Largest supported Sub index 70 2 Unit of Measure VAR U16 RW 0 Metric 1 Imperi...

Page 178: ...the next reset 500 10 1000 3C WebBreak Alarm Mode VAR U16 RW 0 Disabled 1 Enabled 2 Enabled w Auto release 0 0 2 46 CAN Messages Enabled VAR U16 RW Valid after the next reset 0 0 2 3802 Time Data 3 RECORD 0 Number of Entries VAR U8 RO Largest supported Sub index 7 1 Second VAR U16 RW In the range 0 59 0 0 59 2 Minute VAR U16 RW In the range 0 59 0 0 59 3 Hour VAR U16 RW In the range 0 23 0 0 23 4 ...

Page 179: ...der speed of the encoder in m min based on the ration compensation 0 0 3000 2 Products Per Hour Rate VAR U32 RO 0 0 3 Products Per Minute Rate VAR U16 RO 0 0 65535 3B02 Status Data Encoder 2 RECORD Encoder 2 3D01 Status Data Scanner 1 RECORD Scanner 1 0 Number of Entries VAR U8 RO Largest supported Sub index 5 1 Activation Counter VAR U32 RW Total scanner activations 0 2 Product Length Pulses VAR ...

Page 180: ...oltage dirver 120 2 950 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 80 2 950 C Boost Mode Enable VAR U16 RW 0 Off 1 On 0 0 1 D Low Voltage Correction VAR U16 RW Only for controls with voltage dirver 100 100 999 E Boost Spike Voltage VAR U16 RW Only for controls with voltage dirver 120 2 950 F Boost Spike Time VAR U16 RW Only for controls with voltage dirver 5 5 250 10 Boost Act...

Page 181: ...16 RW Only for controls with voltage dirver 15 5 250 10 Boost Activations VAR U16 RW Only for controls with voltage dirver 5 1 10 11 Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 12 Ideal Time VAR U16 RW Only for controls with voltage dirver 0 0 250 13 Preset Voltage VAR U16 RW Only for controls with voltage dirver 40 20 700 3E03 Valve Type 300E RECORD 300E 0 Number of En...

Page 182: ...ex 19 1 Valve Name VAR VSTR RO Settings for 9020 9020 2 Ton VAR U16 RW On Compensation Time 25 1 250 3 Toff VAR U16 RW Off Compensation Time 90 1 250 4 Tmin VAR U16 RW Minimum activation Time 25 1 120 7 Acceleration Time VAR U16 RW Only for controls with voltage dirver 20 5 25 8 Spike Time VAR U16 RW Only for controls with voltage dirver 17 5 150 9 Acceleration Voltage VAR U16 RW Only for controls...

Page 183: ... 950 500 950 A Spike Voltage VAR U16 RW Only for controls with voltage dirver 500 110 500 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 100 2 120 C Boost Mode Enable VAR U16 RW 0 Off 1 On 0 0 1 D Low Voltage Correction VAR U16 RW Only for controls with voltage dirver 100 100 999 E Boost Spike Voltage VAR U16 RW Only for controls with voltage dirver 950 180 950 F Boost Spike Time ...

Page 184: ...for controls with voltage dirver 120 100 200 F Boost Spike Time VAR U16 RW Only for controls with voltage dirver 5 5 250 10 Boost Activations VAR U16 RW Only for controls with voltage dirver 1 1 10 11 Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 12 Ideal Time VAR U16 RW Only for controls with voltage dirver 0 0 250 13 Preset Voltage VAR U16 RW Only for controls with volt...

Page 185: ...tage VAR U16 RW Only for controls with voltage dirver 40 20 700 3E08 Valve Type MX RECORD MX 0 Number of Entries VAR U8 RO Largest supported Sub index 19 1 Valve Name VAR VSTR RO Settings for MX Valve MX 2 Ton VAR U16 RW On Compensation Time 21 15 250 3 Toff VAR U16 RW Off Compensation Time 18 15 250 4 Tmin VAR U16 RW Minimum activation Time 12 10 120 7 Acceleration Time VAR U16 RW Only for contro...

Page 186: ...Time VAR U16 RW Only for controls with voltage dirver 15 8 20 8 Spike Time VAR U16 RW Only for controls with voltage dirver 5 5 20 9 Acceleration Voltage VAR U16 RW Only for controls with voltage dirver 950 600 950 A Spike Voltage VAR U16 RW Only for controls with voltage dirver 400 300 600 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 60 40 80 C Boost Mode Enable VAR U16 RW 0 Of...

Page 187: ...age VAR U16 RW Only for controls with voltage dirver 950 800 950 A Spike Voltage VAR U16 RW Only for controls with voltage dirver 400 400 650 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 60 40 70 C Boost Mode Enable VAR U16 RW 0 Off 1 On 0 0 1 D Low Voltage Correction VAR U16 RW Only for controls with voltage dirver 100 100 999 E Boost Spike Voltage VAR U16 RW Only for controls ...

Page 188: ...s per device in the range 1 32 0 0 0 6 Encoder Inputs VAR U16 RO Number of encoder inputs per device in the range 1 8 2 1 2 3002 Operation Status VAR U32 RWW Operation status channel Size 32 bits 0 Off 1 On Bit0 Channel1 Bit31 Channel32 0 3002 3003 Error Status VAR U32 RO Error Status channel Size 32 bits 0 Disabled or Error 1 Enabled Bit0 Channel1 Bit31 Channel32 255 3003 3004 Update Status 1 VAR...

Page 189: ...100 3301 Parameter Encoder 1 RECORD Encoder 1 0 Number of Entries VAR U8 RO Largest supported Sub index 9 1 Direction Recognition VAR U8 RW 0 0 2 2 Repeat Length VAR U16 RW Distance the machine travels per encoder revolution in 1 10mm 2540 1 32000 3 Pulses per Revolution VAR U16 RW Number of pulses per revolution 1000 1 32000 5 Average Speed Mode VAR U16 RW 0 Direct 1 Avg Calculation fore Transduc...

Page 190: ... U16 RW Used in Mode 3 4 only 20 0 255 15 Alarm Light Minimum Time VAR U16 RW Used in Mode 3 4 only 10 0 255 16 Alarm Buzzer Mode VAR U16 RW 1 Latched Output until next good 2 Latched Output Vmin dependent 3 Momentary Output Vmin dep 4 Momentatry Output 4 1 4 18 Alarm 4 Output 2 VAR U16 RW See Alarm Reference for details 0 0 9 19 Alarm Buzzer Maximum Time VAR U16 RW Used in Mode 3 4 only 20 0 255 ...

Page 191: ...No products are marked ejected 3 Only Bad products are marked ejected All alarm functions are disabled in Mode 1 3 0 0 3 60 Mark valve Ejector Setup Output VAR U16 RW This output is active when the control is in the setup mode 0 No Output 1 Glue Fault Light Blue 2 Jam Fault Light Red 3 Buzzer 4 Low Level Light Amber 5 Relay 1 6 Relay 2 0 0 6 61 Verification Scanner 2 Mode VAR U16 RW 0 Disabled 1 E...

Page 192: ...terface 1 0 1 7C Ejector Low Line Speed VAR U16 RW Lower Line Speed Thereshold 250 1 3000 7D Ejector Low Motor RPM VAR U16 RW RPM Low Line Speed 100 10 100 7E Ejector High Line Speed VAR U16 RW Lower Line Speed Thereshold 500 1 3000 7F Ejector High Motor RPM VAR U16 RW RPM High Line Speed 100 25 100 80 Ejection Delay Ratio VAR U16 RW Percentage of learned box length at light gate 1 that determines...

Page 193: ...ntrol VAR U32 RW 0 8E Double Ejection Ratio VAR U16 RW 150 110 200 8F Batchcounter Ton VAR U16 RW Valve On Compensation Time 45 0 255 90 Batchcounter Toff VAR U16 RW Valve Off Compensation Time 45 0 255 91 Batchcounter Tmin VAR U16 RW Valve Minimum Activation Time 15 0 255 92 Batchcounter Delay VAR U16 RW 0 0 65535 93 Batchcounter Length VAR U16 RW 0 0 65535 94 Batchcounter Distance to Counter Sca...

Page 194: ...RECORD Scanner 3 3802 Time Data 3 RECORD 0 Number of Entries VAR U8 RO Largest supported Sub index 7 1 Second VAR U16 RW In the range 0 59 0 0 59 2 Minute VAR U16 RW In the range 0 59 0 0 59 3 Hour VAR U16 RW In the range 0 23 0 0 23 4 Weekday VAR U16 RW In the range 0 6 0 Sunday 0 0 6 5 Day VAR U16 RW In the range 1 31 1 1 31 6 Month VAR U16 RW In the range 0 11 0 January 0 0 11 7 Year VAR U16 RW...

Page 195: ...s VAR U8 RO Largest supported Sub index 19 1 Valve Name VAR VSTR RO Settings for User Valve User 2 Ton VAR U16 RW On Compensation Time 10 0 500 3 Toff VAR U16 RW Off Compensation Time 10 0 500 4 Tmin VAR U16 RW Minimum activation Time 15 0 250 7 Acceleration Time VAR U16 RW Only for controls with voltage dirver 20 4 250 8 Spike Time VAR U16 RW Only for controls with voltage dirver 10 5 250 9 Accel...

Page 196: ... VAR U16 RW Only for controls with voltage dirver 25 5 25 8 Spike Time VAR U16 RW Only for controls with voltage dirver 5 5 50 9 Acceleration Voltage VAR U16 RW Only for controls with voltage dirver 950 300 950 A Spike Voltage VAR U16 RW Only for controls with voltage dirver 180 180 260 B Hold Voltage VAR U16 RW Only for controls with voltage dirver 100 4 120 C Boost Mode Enable VAR U16 RW 0 Off 1...

Page 197: ...age VAR U16 RW Only for controls with voltage dirver 60 2 120 C Boost Mode Enable VAR U16 RW 0 Off 1 On 0 0 1 D Low Voltage Correction VAR U16 RW Only for controls with voltage dirver 100 100 999 E Boost Spike Voltage VAR U16 RW Only for controls with voltage dirver 950 2 950 F Boost Spike Time VAR U16 RW Only for controls with voltage dirver 45 5 250 10 Boost Activations VAR U16 RW Only for contr...

Page 198: ...oost Activations VAR U16 RW Only for controls with voltage dirver 1 1 10 11 Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 12 Ideal Time VAR U16 RW Only for controls with voltage dirver 0 0 250 13 Preset Voltage VAR U16 RW Only for controls with voltage dirver 40 20 700 3E07 Valve Type MAC 24V RECORD MAC_24V 0 Number of Entries VAR U8 RO Largest supported Sub index 19 1 Va...

Page 199: ... Voltage VAR U16 RW Only for controls with voltage dirver 240 240 350 F Boost Spike Time VAR U16 RW Only for controls with voltage dirver 30 5 250 10 Boost Activations VAR U16 RW Only for controls with voltage dirver 1 1 10 11 Boost Timeout VAR U16 RW Only for controls with voltage dirver 60 1 600 12 Ideal Time VAR U16 RW Only for controls with voltage dirver 0 0 250 13 Preset Voltage VAR U16 RW O...

Page 200: ...Appendix A Parameters MC083 VCX Service Manual 200 ...

Page 201: ... system requirements are as follows PC Laptop with Windows 98 95 Windows NT Windows 2000 or Windows XP HyperTerminal Null Modem Cable Hyperterminal Setup To setup the hyperterminal do the following 1 Open a terminal program on your PC e g Hyperterminal see Windows Accessories 2 Select direct communication to a serial port e g COM1 ...

Page 202: ... and Diagnostic Monitor MC083 VCX Service Manual 202 Hyperterminal Setup Continued 3 Use the setting 19200 baud no parity 8 data bits 1 stop bit 19200 8 N1 with no handshaking 4 Set the Terminal emulation mode to TTY ...

Page 203: ...nds after the unit is turned on a boot message appears showing the unit type and the version that is currently installed Boot Message Help Function Typing help ENTER will list all available monitor commands See Appendix C Monitor Commands for a full list of available monitor commands for all units ...

Page 204: ... the Transfer menu of the Hyperterminal 2 When asked for a file name create a name that makes sense SettingsMCP4 txt and memorize the location where it is stored usually the Desktop folder is a good location to find the file later 3 Press Start in the Capture Text dialog Than type pgv ENTER and confirm the printing of all variables by typing y After that the control will print all parameters ...

Page 205: ...control is operating However since the serial output does not the highest priority the data can have gaps Therefore the machine should be stopped if possible during a download Use the Disk Utilities for Unit Data Recovery To use the Disk Utilities for unit data recovery do the following 1 Using the help function bring up the following screen and type dir as shown 2 Press the enter Key See if there...

Page 206: ...all setup data 4 Run dir to see the directory of the file structure 5 The Backup ibs has been created Check for an open job number Used job storage locations will be stored as Job0001 ibs through Job0099 ibs Select a job number that is NOT in the file list 6 On the MCP 4 run a job storage for the number you selected Then do another dir to verify the files are there ...

Page 207: ...opy the files to the PC use the file upload feature ulf file name The file name is case sensitive and must be typed exactly as seen in the file list 8 Select the Transfer send option Y Modem and a storage location Use C customer_data partnum serialnum as a storage location 9 Use the Disk Utilities for Unit Data Recovery Continued ...

Page 208: ...Appendix B Test and Diagnostic Monitor MC083 VCX Service Manual 208 Use the Disk Utilities for Unit Data Recovery Continued ...

Page 209: ...To use the VTerminal for software updates the following is required PC Laptop with Windows 98 95 Windows NT Windows 2000 or Windows XP VTerminal software Null Modem Cable Start the Update Function and Initialize the CPU To use the VTerminal for software updates do the following 1 Switch off the unit Connect the PC with the Null Modem cable to the diagnostic port of the unit 2 Start VTerminal selec...

Page 210: ...ed 3 After the Software Update function is selected the program will show the status of the connection 4 Switch on the unit and the following message from the BootLoader program will appear on the screen 5 To confirm the update press the Y key in the next 5 seconds No key or a different key will terminate the update function ...

Page 211: ...e file extension s28 Click Open to start the download and the programming CAUTION The file download can take up to 7 minutes If the download is canceled by clicking the Cancel Button or the transmission is corrupted the whole procedure has to be started again If the download is complete the program will automatically start the programming cycle The following Messages will show up on the screen if ...

Page 212: ...Appendix B Test and Diagnostic Monitor MC083 VCX Service Manual 212 ...

Page 213: ...x DataOnly pgv Print Global Variable pgv Index pcf Print Configuration pcf igv Re Initialize all Global Variables igv peh Print Event History peh stm Set Time stm HH MM sdt Set Date sdt mm dd yy dmp Dump Memory dmp Start Length efm Erase Flash Memory efm Area dir Directory dir del Delete File del File name ren Rename File ren Old file name New file name dlf Download File dlf ulf Upload File ulf Fi...

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