Urbana U30 Installation Manual Download Page 15

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Snap Disc

Component Tray Map

The component tray is fixed underneath the firebox.

All components are afixed to the tray using velcro for

servicing ease. Remove cooling fan assembly to gain

access.

WIRING REMOVED FOR ILLUSTRATION

- Proflame 2 IFC Control Board

#50-3887

- Timing Relay

#50-3899

- Fan Rheostat (Fixed)

#50-3900

- Fuse Cover

Left 4A Fuse - Fan Circuit

#50-2076

Right 4A Fuse - Top Light

#50-2076

- Power Terminal Bar (Covered)

TILT UP FOR ACCESS

- Ground Terminal Bar

TILT UP FOR ACCESS

- Wiring Clip

- LED Driver (If equipped) -

#50-3890

WARNING

ELECTRIC SHOCK RISK!

DISCONNECT POWER FROM BREAKER BEFORE ACCESSING

COMPONENT TRAY

FRONT OF FIREPLACE

Fuse Replacement - Fan and Top Light

Determine what caused fuse to blow before replacement.

Replace fuse as follows:

Disconnect power at circuit breaker.

Remove outer glass

(see page 20).

Remove louvers

(see page 21).

Remove fan assembly

(see page 13).

Lift cover up for fuse access

• Left - Cooling Fan Circuit
• Right - Top Light Circuit

The snap disc is part of the safety circuit system; see page

19 for more details. The sensor is located on the lower

firebox face. Disconnect unit power at the circuit breaker

before handling.

Maintenance and Service

Summary of Contents for U30

Page 1: ...ation in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier C 4001609 U30 I NS TALL AT I O N M AN UAL C 15910 For Models U30I LP U30I LP LED U30I NG U30I NG LED ...

Page 2: ... any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Massachusetts ins...

Page 3: ...rmed by a qualified installer service agency or gas supplier This installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 A manufactured home USA only or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standards Title 24 CFR ...

Page 4: ... GAS PROPANE GAS CERTIFIED TO ANSI Z21 88 CSA 2 33 VENTED GAS FIREPLACE HEATERS CSA 2 17 GAS FIRED APPLIANCES FOR HIGH ALTITUDES This Urbana Fireplace Has been certified for use with either natural gas or propane see rating label Is not for use with solid fuels Is approved for a bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for...

Page 5: ...nturi 16 Remote Syncing 17 Top Light Replacement 17 Burner Removal 18 Safety Circuit System 19 Safety Circuit Components 19 Outer Glass Removal 20 Louver Removal 21 Inner Glass Removal 22 Media Placement 23 Final Firebox Sealing 23 Framing and Installation 25 Chase Framing 25 Framing Air Gaps 25 Framing Options 25 Minimum Framing Clearances 26 Framing Pedestal 30 Framing Valance 30 Framing Corner ...

Page 6: ...mm 22 5 8 575mm GAS INLET POWER CENTERED HANGING BRACKETS Remove the outer glass barrier to access the rating label and lighting instructions The sheet is attached to a length of chain and is never to be tampered with or removed All important information for your fireplace is on this label such as the model specific serial number which you will need for warranty information The sheet is located in...

Page 7: ...e control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Read the owner s manual including the section on Remote Control operation 3 Set the thermostat to the lowest setting 4 Turn off all electric power to the appliance 5 Do not attempt to light the pilot by hand 6 Wait five 5 minutes to clear out any gas Then ...

Page 8: ...Unpacking Unpacking and Initial Setup 1 Media stops only required on Non LED units if an optional media is used instead of the painted steel bezel set Media stops come pre installed on LED units 2 Optional 3 piece border to trim out the bottom of the outside glass adhered to the hearth surface as desired Vermiculite Media non LED units Glass Media LED units Steel Fascia2 optional installation Stee...

Page 9: ...e unit You will need to assemble the brackets using the bend tabs in order to lift the unit into place The handles have been designed to be used with 2X4 lumber Assemble as follows 1 Cut two 2X4 no shorter than 18 this is the minimum distance needed to safely span both handles 2 Bend support leg into position labelled A 3 Bend handles perpendicular to fireplace as shown in image above labelled B 4...

Page 10: ...inet heat shield is mandatory for all installations install it as follows 1 The fasteners come pre installed in the shield use a 1 4 socket to remove 2 Place heat shield underneath the cabinet lip resecure fasteners to install 3 Situational For later use install the vent heat shield above first wall pass through This only applies to up and out venting configurations 2 Use a 3 8 socket with 6 exten...

Page 11: ...Levelling NOTES 1 It is essential to level the unit from proper operation 2 This step is not necessary when wall mounting unit All Urbana units come with levelling feet to accomodate unever surfaces Ensure the fireplace is in its final position before proceeding Levelling feet come fully inserted you will need to unscrew the feet to see any adjustment no lock nut used Adjust as follows 1 Use a lev...

Page 12: ...sure cannot exceed 1 2 PSIG 14 W C or valve damage may occur Adjust inlet pressure as needed and shut pressure tap 2 Open manifold pressure tap half turn and connect manometer Varify gas pressures are within range while unit is running on HI and LO Release manometer and shut pressure tap Contact your dealer if proper pressures cannot be achieved WARNING ONLY PERSONS LICENSED TO WORK WITH GAS PIPIN...

Page 13: ...s section to ensure the fireplace system is clean and working properly at least once a year Inspect the following Check the burner to see if all the ports are clear and clean Check the pilot to make sure it is not blocked by anything The pilot flame should be blue with little or no yellow tips Visually check pressure relief gasket for damage or deterioration replace if necessary Check fan for debr...

Page 14: ...rther adjustment if it does not return to the lowest position upon release Press slightly on paddle while supporting at counterweight to adjust sensor Be gentle sensor is delicate and could damage easily 5 Bench test sail switch by checking continuity across AB terminals Switch should read normally open and closed when switch is depressed Sail switch assembly replacement P N 50 3898 PARTSREMOVEDFO...

Page 15: ...ESS G Wiring Clip H LED Driver If equipped 50 3890 WARNING ELECTRIC SHOCK RISK DISCONNECT POWER FROM BREAKER BEFORE ACCESSING COMPONENT TRAY FRONT OF FIREPLACE Fuse Replacement Fan and Top Light Determine what caused fuse to blow before replacement Replace fuse as follows 1 Disconnect power at circuit breaker 2 Remove outer glass see page 20 3 Remove louvers see page 21 4 Remove fan assembly see p...

Page 16: ...pilot flame should cover 1 4 to 1 2 7 to 13mm of the flame sensor see photo The pilot flow adjustment is set to maximum from the factory and should not need adjustment However should the need arise adjust pilot flame as follows 1 Remove outer right glass see page 20 2 Remove right louver see page 21 3 Locate the pilot adjustment screw on the valve see photo 4 Turn the adjustment screw to alter the...

Page 17: ... Syncing The remote should be synced to your fireplace by your installer during installation Your remote may gradually lose its RF connection strength over time Resync the remote if this happens or if the batteries have been changed Resync remote as follows LOCATIONOFSWITCHPANEL IN BETWEEN FRONT GLASS AND FIREPLACE CABINET REMOTE SYNC BUTTON POWER VENT SWITCH INSTALLER USE ONLY 1 Locate the switch...

Page 18: ...front glass see page 22 4 Remove all media from burner platform 6 Use a T20 screwdriver to remove the 6 fasteners securing the burner DO NOT remove remaining burner screws 5 Use a 1 4 socket magnetized to remove the 5 fasteners securing burner platform 7 Remove the two T20 fasteners securing left burner support 8 Slide the burner to the left and lift out Maintenance and Service ...

Page 19: ...r flow The flow will active the sail paddle and close the circuit when satisfied Power will continue to run through the cooling fan system with the fireplace turned off Only when the snap disc falls below its set temperature will the fans turn off Snap Disc Activates safety system when fireplace is sifficiently hot Testing AB cool NO continuity AB hot 120F YES continuity B A B A C D E GROUND A B C...

Page 20: ... All glass should be handled with quality suction cups such as 50 3837 Two suctions cups must be used for larger glass segments Remove outer glass as follows 1 Familiarize yourself with the glass hooking method in the following steps before proceeding PARTS REMOVED FOR ILLUSTRATION PURPOSE NOTE Left and right side glass must be removed before front glass 2 Attach suction cup to center of either si...

Page 21: ...e removed first Remove louvers as follows 1 Remove outer glass as needed see page 20 2 The louvers are not secured into place simply lift up and out Remove side louvers first as needed Reverse to this procedure by lining up tabs and slots when reinstalling 4 Remove front glass using same method after boh side glass sections have ben removed Maintenance and Service ...

Page 22: ...ass If side glass is removed be sure back stops are adjusted correctly Remove the front inner glass as follows 1 Remove outer glass see page 20 2 Remove louvers see page 21 3 Loosen the 3 knobs at bottom glass retainer 4 Loosen the 3 knobs at top of the glass retainer Retainer has slotted dog leg profile shift retainer right up left to clear glass MAKE SURE retainer is in final position during ass...

Page 23: ...al options such as rocks or logs and reassemble unit AIRFLOW DO NOT BLOCK BURNER CAUTION DO NOT BLOCK AIR SLOTS AROUND BURNER PERIMETER POOR FLAME WILL RESULT Media Placement LED Unit The unit comes with a measured amount of clear diamond glass to cover the burner and the burner platform Install media as follows 1 Remove outer glass see page 20 2 Remove louvers see page 21 3 Remove front inner gla...

Page 24: ...ia placement see page 24 2 Reinstall front inner glass ensure glass is sealed at the corner edgeing If not massage silicone strip gasket inner side glass should not need adjustment Test fire for 15 minutes for an established flame and make adjustments if necessary 3 When unit has cooled blob some clear high temp silicone not included around the 4 corners of the front glass Make sure you fill up an...

Page 25: ...ATE AN OVERHEATING SITUATION THAT COULD LEAD TO BUILDING FIRE Ensure your chase has been constructed in a manner that vents the chase into the same room It is not permitted to vent the chase into an adjoining room The fireplace cooling system bleeds heat into the chase as opposed to climbing up the front face This dramatically lowers the front wall temperatures allowing the placement of delicate o...

Page 26: ...y be framed beyond minimum framing for taller ceilings overhangs etc Chase cannot be open to joists or rafters above The fireplace is not load bearing so the chase must be constructed to fully support finishing materials Minimum intake dimensions must be taken at the fireplace cabinet not the end of the hearth plinth Less restricted air flow will always breathe more efficiently maintaining cooler ...

Page 27: ...tional framing can be attached for wider enclosures D Distance spanning both finishing edges E Surface area calculations do not apply to dimensions less than min F Total required surface area for heat release G Total required surface area for air intake H Distance spanning both finishing edges I Heat release must be far from enclosure ceiling or a false ceiling will be required J Open Top Height f...

Page 28: ...llustrations are for example only and are not necessarily meant to be followed exactly HEAT RELEASE FRONT AIR INTAKE FRONT WITH PEDESTAL HEAT RELEASE OPEN AIR INTAKE TRADITIONAL ON PEDESTAL Framing and Installation ...

Page 29: ... are for example only and are not necessarily meant to be followed exactly HEAT RELEASE TRADITIONAL WITH FALSE CEILING AIR INTAKE TRADITIONAL HEAT RELEASE SIDES ONLY AIR INTAKE SIDES ONLY WITH PEDESTAL Framing and Installation ...

Page 30: ...g the valance Follow the minimum dimensions below Framing Pedestal An optional pedestal can be added to any installation to raise the unit further off the floor Minimum opening and pedestal dimensions must be followed to ensure safe heat dissipation Combustible materiel is acceptable when constructing the pedestal The hatched area must be left unobstructed in order for proper unit cooling Do not c...

Page 31: ...the end of the hearth plinth Framing illustrations are for example only and are not necessarily meant to be followed exactly HEAT RELEASE OPEN AIR INTAKE OPEN 50 3807 U30 FLOATING WALL KIT REQUIRED HEAT RELEASE OPEN AIR INTAKE TRADITIONAL WITH PLINTH Framing and Installation ...

Page 32: ... below The framed side wall can be adjacent to the unit or it can extend indefinetely If an extension is desired an interal false wall must be constructed beside the unit within the enclosure to maintain chase draft geometry All minimum air gaps must be adhered to Air gaps that extend past the unit are NOT counted Corner kit has mandetory standoffs that must be installed See corner kit instruction...

Page 33: ... permitted TV height may need to be increased to prevent the mounting screws from penetrating the fireplace cabinet 5 127mm Max Recess Depth From Unit Face 8 203mm Max Finished Depth 2 51mm Min 4 102mm Min Clearance From Opening 12 305mm Min Clearance From Heat Release Minimum Opening Area 120in sq Not shown to scale 12 305mm Min Clearance From Heat Release Up To 12 305mm Max Depth Framing and Ins...

Page 34: ...inimize condensation Use at least 3 screws at each vent connection Check periodically that the vents are unrestricted especially the exterior vent cap Venting Considerations 1 A power vent system should be considered for extreme weather areas wind cold 2 12 minimum vertical rise before an elbow does not apply to power vent units 3 Flex venting is intended for use with simple vent configurations 4 ...

Page 35: ...ed above meter regulator assembly I 3 ft 91 cm 3 ft 91 cm Radial clearance around service regulator vent outlet J 12 in 30 cm 9 in 23 cm Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Clearance to mechanical air supply inlet L 7 ft 2 13 m t 7 ft 2 13 m t Clearance above pave...

Page 36: ...red measure room height ceiling thickness and vertical rise in an attic or second story Firestops are required at each floor level beyond the first floor ceiling support wall thimble cover or cathedral ceiling support box If an offset is required to avoid obstructions use a pair of 45 degree elbows For proper support use elbow straps with offsets Use wall straps for long vertical runs Attic insula...

Page 37: ...op Exhaust Pipe Combustion Air Outer Pipe Elbow the exterior wall Attach the vinyl siding standoff to the horizontal termination The termination attaches to the flat portion of the standoff which provides an air space between the wall and the vent termination The air gap prevents excessive heat from possibly melting the vinyl siding 6 Horizontal pipes must be supported every 3 914 mm Plumber s all...

Page 38: ...zontal Pipe 3 76 mm Horizontal Pipe Sides Bottom 1 25 mm Above First Elbow See below Above Additional Elbows 3 76 mm Wall Ceiling Thimble Use a wall thimble when passing through an exterior wall or ceiling Typically the framing hole will be 10 1 2 x 10 1 2 but each thimble manufacturer may vary Installations in Canada require a wall thimble be used but they are recommended for all installations Al...

Page 39: ...pipe adjustable 46DVA 24TA 17 to 24 pipe adjustable 4DLA30 16 5 to 29 pipe adjustable 4DLS1 1 7 8 to 9 slip length pipe 4DLS2 1 7 8 to 21 slip length pipe 4D7A 3 to 5 pipe adjustable 4DT AJ12 4D12A 4 to 10 pipe adjustable 4D16A 3 to 14 pipe adjustable 4D26A 3 to 24 pipe adjustable 4DT TL14 14 to 22 pipe telescopic 4DT TL36 38 to 70 pipe telescopic 46DVA F6 6EFA 4DT AF6 4DF Flashing 0 12 to 6 12 ro...

Page 40: ...s are required at the start middle and end of each elbow to ensure gap is maintained Do not add any extensions to the preset kits if more length is required use rigid pipe No need for liquid sealant secure flex venting with aluminum vent tape and apply sufficient self tapping screws Any Urbana Fireplace Flex Starter Adapter DV Flex Venting not supplied Flex End Adapter Any UrbanaApproved Rigid Ven...

Page 41: ... where your vent configuration will terminate Remember to consider elbows in the HORIZONTAL plane account for horizontal distance as stated above Use the corresponding exhaust restrictor setting indicated on the graph See the following section in this manual for restrictor details Your climate and altitude may alter what restrictor is required for your particular application 5 1 52m 8 2 44m 4 1 22...

Page 42: ...aph where your vent configuration will terminate Remember to consider elbows in the HORIZONTAL plane account for horizontal distance as stated above Use the corresponding exhaust restrictor setting indicated on the graph See the following section in this manual for restrictor details Your climate and altitude may alter what restrictor is required for your particular application 5 1 52m 4 1 22m 1 0...

Page 43: ...Tune the air shutter venturi in conjunction with restrictor WARNING Improperly set restrictor setting can cause overheating issues which can lead to building fire Rotate the dial counter clockwise to increase the restriction level successively until the appropriate setting is achieved When the flat edge is horizontal the restrictor level is at its maximum The restrictor dial can be accessed by rem...

Page 44: ...0 3902 LEFT LOUVER ASSEMBLY PART USED IN ALL UNITS 50 3895 URBANA OUTER SIDE GLASS PART USED IN ALL UNITS 50 3913 U30 INNER FRONT GLASS 50 3924 U50 INNER FRONT GLASS 50 3938 U70 INNER FRONT GLASS 50 3914 U30 OUTER GLASS ASSEMBLY 50 3925 U50 OUTER GLASS ASSEMBLY 50 3939 U70 OUTER GLASS ASSEMBLY 50 3894 URBANA INNER SIDE GLASS PART USED IN ALL UNITS Parts List 50 3535 SWITCH TOOL PART USED IN ALL UN...

Page 45: ...T USED IN ALL UNITS 50 3516 EX G U SERIES TOP LIGHT ASSEMBLY PART USED IN ALL UNITS 50 3892 URBANA ROCKER SWITCH PART USED IN ALL UNITS 50 3900 FAN CONTROL RHEOSTAT PART USED IN ALL UNITS 50 3898 SAIL SWITCH ASSEMBLY PART USED IN ALL UNITS 50 3928 U50 U70CHASESAILSWITCHASSEMBLY PART USED IN U50 U70 50 2076 4 AMP FUSE PART USED IN ALL UNITS 50 3518 URBANA RESET BUTTON PART USED IN ALL UNITS 50 3901...

Page 46: ...ITS 50 3890 LED DRIVER PART USED IN ALL LED UNITS Gaskets Part numbers U Series Firebox Glass Gasket 20ft 50 3896 U Series Silicone Glass Gasket 4ft 50 3897 U30 Relief Gasket 2 pcs 50 3910 U50 U70 Relief Gasket 2 pcs 50 3921 Wire Harnesses Part Numbers ProFlame 2 IFC Wire Harness 50 3030 U Series On Off Switch Harness 50 3893 U50 U70 Fan Wire Harness 50 3927 50 3889 LED WIFI CONTROLLER PART USED I...

Page 47: ...ce adjustment may be necessary Check for approved high wind termination cap Check for proper fireplace settings see above Adjust exhaust restrictor only if necessary Environmental conditions extreme cold Use Continuous Pilot mode CPI This will help the fireplace establish draft when freshly turned on Flame dropping out Problem with safety circuit Ensure safety system is functioning correctly Revie...

Page 48: ...put spec s match rating label Check gas inlet pressure Check gas manifold pressure with unit running Check gas orifice matches rating label for correct fuel type Burnt out light bulb Replace light bulb assembly 50 3516 Visually inspect bulb for signs of damage confirm continuity with multimeter Blown top light fuse Replace top light fuse 50 2076 Visually inspect bulb for signs of damage confirm co...

Page 49: ...IFC CONTROL BOARD TIMING RELAY FUSE 4A SAIL SWITCH SAIL SWITCH U50 U70 ONLY TEMP SWITCH BARRIER FAN ADDITIONAL FANS MODEL DEPENDENT PV SWITCH IFC RESET BURNER SWITCH LED WIFI CONTROLLER RF ANTENNA PV LEAD TOP LIGHT U70 ONLY LED COMPONENTS ARE MODEL DEPENDENT INSIDE IFC 120VAC TO 12 24 VDC Wiring Diagram Wiring Diagram ...

Page 50: ...________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE _________________________________________ NAME OF INSTALLER ___________________________________...

Page 51: ...original purchase must be provided by you or the dealer including serial number Exclusions An expanded list of exclusions is available at www urbanafireplaces com warranty html This warranty does not cover Damage as a result of improper usage or abuse Damage caused from over firing due to incorrect setup or tampering Damage caused by incorrect installation To the Dealer Provide name address and te...

Page 52: ...MANUFACTURED BY SHERWOOD INDUSTRIES LTD 6782 OLDFIELD RD SAANICHTON BC CANADA V8M 2A3 www urbanafireplaces com Spring 2020 C 15910 ...

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