Urban MilkShuttle Operating Instructions Manual Download Page 5

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About these operating instructions

These operating instructions will enable the proper and safe use of the Urban
"Milk Shuttle" calf milk mixer. Make sure that

• all employees who work with the device have completely read and understood

these operating instructions,

• these operating instructions are always accessible and kept near the mixer,

• all of the warning and safety instructions given in these operating instructions

are complied with.

1.1

Summary

Chapter 1

Contains general information about these operating instructions.

Chapter 2

Informs you on how to safely handle the device.

Definitely read before start-up!
Chapter 3

Contains the technical data.

Chapter 4

Gives you an overview of the structure and function of the device. All operating and
display elements are described in detail.

Chapter 5

Describes how to set up and start up the device.

Chapter 6

Describes all of the activities necessary for daily work.

Chapter 7

Describes all of the menus and parameters of the control computer in detail. The
chapter is divided into function groups that correspond to the structure of the
software.

Chapter 8

Helps you to eliminate faults.

Chapter 9

Describes all necessary maintenance work and how to replace wearing parts.

Appendix

You will find supplemental information in the appendix.

1.2

Abbreviations and terms used in these operating instructions

CMR

calf milk replacer (= concentrated milk powder)

Summary of Contents for MilkShuttle

Page 1: ...Operating instructions Urban MilkShuttle Calf milk mixer http manual milkshuttle com 100 166_EN Operating instructions MilkShuttle without propelling drive English Edition F 01 2015 Rev 1 ...

Page 2: ...rt or information please contact your service partner or Urban GmbH Co KG For questions always include the type and serial number Ple ase enter this information in the following lines so that it is always available Type and serial number Type ___________________________________ Serial number ___________________________________ Manufacturer Distribution Urban GmbH Co KG Auf der Striepe 9 D 27798 Hu...

Page 3: ...13 3 1 Identification of the product 14 3 2 Dimensioned drawings 14 4 Overview of Milk Shuttle 15 4 1 Variants 15 4 2 Structure 15 4 3 Available languages 16 4 4 Operating and display elements 17 4 4 1 Operating panel 18 4 4 2 Agitator motor switch 19 4 4 3 Housing closures 19 4 4 4 Drawbar handle 20 5 Start up 21 5 1 Scope of delivery 21 5 2 Transportation 21 5 3 Unpacking 22 5 4 Adjust the drawb...

Page 4: ...erature calibration 48 7 3 Programming heating and agitating 49 7 3 1 Overview 49 7 3 2 Operating values 50 7 3 3 Programming the start times 51 7 3 4 Deleting the start times 52 7 4 Programming feeding 53 7 5 Programming the cleaning programs 54 8 What if 57 8 1 General errors 57 8 2 Display messages 58 8 3 Determining the operating code 68 9 Maintenance Repairs 69 9 1 Replace wearing part set 69...

Page 5: ...vice Definitely read before start up Chapter 3 Contains the technical data Chapter 4 Gives you an overview of the structure and function of the device All operating and display elements are described in detail Chapter 5 Describes how to set up and start up the device Chapter 6 Describes all of the activities necessary for daily work Chapter 7 Describes all of the menus and parameters of the contro...

Page 6: ...About these operating instructions 6 ...

Page 7: ... medium injuries or material damage if not avoided CAUTION Danger of crushing This symbol warns you of the danger of crushing parts of your body in moving machine parts Self starting machine parts This symbols warns of the dangers due to self starting machine parts Electrical voltage This symbol warns of the dangers of electric shock due to high electrical voltage Information This symbol identifie...

Page 8: ...For your safety 8 2 2 Warning symbols on the device Figure 2 1 Position of the warning symbols and the name plate 3 1 2 8 4 6 5 7 ...

Page 9: ...lkShuttle s mouting plug 400 V only 6 Warning sign at the closures of the control electronics housing lid 7 Indicating label dosing pump on the container lid 8 Warning sign above the drain valve of the dosing pump If the MilkShuttle is taken temporarily out of operation open the drain valve in order to drain the dosing pump so that no harm will occur to the pump during freezing periods L1 L2 400 V...

Page 10: ...d in chap ter 2 7 9 Indicating label at the connecting cable 400 V WARNING For sloping terrain more than 3 slope danger of being run over Walk behind the device against the direction of travel see figure 2 2 Grasp the drawbar handle with both hands Do not travel along routes with slopes of more than 10 ATTENTION L1 N L3 L2 C F ON ESC INFO START STOP START STOP SET 1 2 3 Error 60 L2 L3 5 5 ...

Page 11: ...fety and accident prevention regulations as well as the general acknowledged rules of technology Figure 2 2 Moving on slopes CAUTION The Urban Milk Shuttle has a considerable mass especially with a full load It may therefore only be operated by persons with the appropriate physical men tal and technical capabilities ATTENTION Action Requirement Start up Experienced personnel Installation Modificat...

Page 12: ...stances e g fuels heating other substances is not permitted Any changes to the device e g fixing the controllerare not permitted 2 6 Behaviour in an emergency 1 Immediately unplug the power plug 2 For devices with dosing optional Switch off the device at the display 3 Only start up the device after the emergency situation has been eliminated 4 If there are obvious signs of damage to the device hav...

Page 13: ...quipped kg 128 141 144 147 Power supply V 230 400 Power consumption max VA 3000 3 000 6 000 Current consumption max A 13 13 Protection class I Mixing volume max min l 100 15 150 30 200 30 250 30 Transport volume max l depending on slope of covered distance see figure 3 1 Noise emission 72 dbA Figure 3 1 Permitted transport volume 100 l 150 l 200 l 250 l 1 5 10 210 l 170 l 130 l Slope Transport vol...

Page 14: ... 40cm 1 31ft 26cm 0 86ft 0 32ft 10cm 0 49ft 15 0cm variabel adjustable 32cm 1 05ft MilkShuttle 100 max 106 cm 3 47 ft MilkShuttle 150 200 250 max 117 cm 3 84 ft MilkShuttle 100 max 142 cm 4 65 ft MilkShuttle 150 200 250 max 153 cm 5 02 ft MilkShuttle 100 150 98 cm 3 22 ft MilkShuttle 200 110 cm 3 61 ft MilkShuttle 250 123 cm 4 04 ft Typ 100 68 cm 2 23 ft Typ 150 200 250 72 cm 2 36 ft Typ 100 78 cm...

Page 15: ...ogram only in conjunction with pump nozzle pump Propelling drive battery 24 V Flow rate sensor only in conjunction with pump nozzle pump optional Figure 4 1 Schematic structure of the MilkShuttle Nr Designation Nr Designation 1 Container lid with seal 7 Pump nozzle 2 Agitator motor 8 Drain valve 1 5 3 Drawbar 9 Dosing pump battery operated 4 Operating panel 10 Flow rate meter optional 5 Power and ...

Page 16: ...e of these language packs The following table offers an overview of the availa ble language packages A to C and E status Juli 2014 You may switch over to another user language that is included in your language package at any time see chapter 7 1 2 page 44 If you would like to use a lan guage that resides inside a language package different from yours you have to replace the circuit board of your M...

Page 17: ...Overview of Milk Shuttle 17 4 4 Operating and display elements Figure 4 2 Overview of operating elements Nr Designation 1 Agitator motor switch 2 Operating panel 3 Pump nozzle 4 Drawbar handle 1 3 2 4 ...

Page 18: ...rogram Calibrate the temperature 6 Switching on and off Press longer 2 s Switch the Milk Shuttle on and off 7 Back Info Fault message Warning 8 Keys Programming mode Increase decrease current value by one step When the key is kept pressed down the value increases decreases continuously 9 Set Press briefly Programming mode Continue to next setting value Press longer 2 s Switch to programming mode 1...

Page 19: ...cking snap closures To open a snap closure proceed as follows 1 Press down safety lever 2 Fold up closing lever 3 Open closure completely Closing occurs in reverse order Make sure the safety lever engages audibly II Agitate quickly fast mode 0 Agitator off I Agitate slowly slow mode Figure 4 4 Agitator master switch Figure 4 5 Housing closure in detail II 0 I 2 3 1 ...

Page 20: ...le and never pull it Information To extract the feed the lid closures of the feed container must be opened Otherwise negative pressure could develop in the feed container which would hamper the extraction To open the closures for the control housing you must first remove the cotter pins CAUTION Danger of material damage and personal injury The Milk Shuttle is only braked by the lowered drawbar han...

Page 21: ...ted These operating instructions 5 2 Transportation The Milk Shuttle calf milk mixer may only be transported in addition to moving on its own wheels in an upright position on a stable support such as a pallet To prevent the device from overturning and rolling away during the transport secure it with a lashing strap CAUTION Material damage to device possible Never lift up the device directly at the...

Page 22: ...essure of the tyres and pump up as necessary 4 Tilt the Milk Shuttle slightly over one of the rear wheels and remove the transport block under the wheel axle as far as possible 5 Tilt the Milk Shuttle slightly over the other rear wheel and remove the transport block completely CAUTION The Milk Shuttle must be lifted to be unpacked Therefore always include a second person to help unpack CAUTION Fig...

Page 23: ...drawbar handle Required tools Hexagon spanner 6 mm Carry out the following steps to adjust the drawbar handle 1 Loosen hexagon socket screw 1 with Allen key 2 Adjust the drawbar handle to the required height 3 Tighten the hexagon socket screw 1 again CAUTION Before moving the Milk Shuttle familiarize yourself with the operation of the con trollers chapter 6 5 CAUTION Figure 5 2 Adjusting the drawb...

Page 24: ...tems 110 V 220 V Canada U S Japan DANGER If the device is damaged whilst operating without a residual current circuit breaker dangerous electrical voltage can be present at the housing Operation without a residual current circuit breaker is therefore not permitted CAUTION Heater 2 500 W Heater 5 500 W Operating voltage V 230 L N PE 400 L1 L2 L3 N PE Fuse min A 16 3 x 16 Plug connector EU CEE 16 A ...

Page 25: ...ct the other end of the connecting cable to the outlet of the Milk Shuttle see figure 5 3 4 Leave the device connected to the power supply for approx 12 hours to charge the internal batteries CAUTION There may be no rolled up cable reel in the supply lead Fire hazard CAUTION a b Figure 5 3 Electrical connection at the Milk Shuttle examples a CEE blue 3 pin 230 V AC b CEE red 5 pin 400 V AC Informa...

Page 26: ...e sequence of the rotary field Therefore the fault mess sage No Mains voltage fault code 60 may be caused either by a missing neutral wire N or by the anti clockwise phase sequence of the rotary field The phase sequence of the rotary field may be corrected by changing the phases L2 and L3 For that purpose the connecting cabel 400 V of the MilkShuttle is equipped with an integrated phase changing s...

Page 27: ...efore filling the Milk Shuttle with calf milk replacer CMR or whole milk for the first time the device must be washed with approx 30 litres of water 5 7 Calibrating Calibrate the dosing pump before productive use see chapter 7 2 1 on page 46 Figure 5 5 Phase changing switch of the connecting cable CEE L1 N L3 L2 ...

Page 28: ...Start up 28 ...

Page 29: ...evices with dosing unit It is not permitted to shut down the device when temperatures drop below 0 C This could otherwise damage the dosing pump WARNING Figure 6 1 Operating panel of the Milk Shuttle No Description 1 Display 2 Cleaning key 3 Feeding key 4 Heating Agitating key 5 Calibrate key 6 ON key 7 ESC INFO key 8 Plus and Minus keys 9 SET key 10 START STOP key 11 Preselection keys 1 2 and 3 1...

Page 30: ...6 2 Heating Agitating The Heating Agitating function heats the filled water or feed to a preset target temperature The following values are factory defaults Target temperature 40 C Agitating 10 seconds Break 15 seconds How to adjust these values to your requirements is given in chapter 7 3 page 49 The function Heating Agitating only works on mains operation If your MilkShuttle is running on batter...

Page 31: ... m exactly in 2 hours and 12 seconds The heater begins to heat the feed to the set temperature The agitator runs at the set operating and pause times Briefly pressing the key lets you start heating agitating before the set start time The display alternately shows the target temperature actual temperature and the agitating time Once the agitating time has expired the display alternately shows the b...

Page 32: ... displays shows the start window CAUTION Danger of injuries caused by self starting agitator Never reach into the container when the device is switched on Mixing tables In chapter 11 on page 81 you can find three mixing tables which will facilitate the preparation of milk feed from water and calf milk replacer Each table lists the combination of water amount and milk powder amount needed in order ...

Page 33: ...equired temperature is reached as necessary 10 Serve the feed immediately 11 Then start the cleaning program see chapter 6 4 page 37 6 2 1 2 Fill whole milk 1 Fill the required amount of whole milk 2 Press the key on the operating panel for approx 2 seconds to switch on the control The displays shows the start window 3 Press the key for approx 2 seconds 4 Start the agitator in interval mode at Lev...

Page 34: ... direction of the arrow Information The container lid is well sealed This prevents the feed from spilling during transport Before feeding open the snap closures of the container lid to prevent negative pressure from developing in the container during feeding Information After starting up the feeding function must be first calibrated to the required unit litre or kilogram see chapter 7 2 1 page 46 ...

Page 35: ...exit the Feeding menu with this value it is retained and displayed at the next start 6 Take the pump nozzle from the drawbar holder and hold it over the intended container 7 Actuate the trigger 1 of the pump nozzle the feed pump starts and pumps the required feed amount into the container Once the feed amount is dosed out release the pump nozzle trigger move the Milk Shuttle to the next container ...

Page 36: ...teries is displayed in the Feeding function The voltages are shown as bar graph on the right The five squares in Row 1 optional indicate the charge condition for the propelling drive You can assess the battery charge condition here Actuate the trigger Fix with locking device Figure 6 3 Actuate the pump nozzle Information When not in use connect the device to the power supply This keeps the batteri...

Page 37: ...nd press and hold the key on the operating panel to start the agitator 6 If strongly soiled Switch off the agitator at the motor switch at position 0 Interrupt the agitating interval using the key on the operating panel Use a brush to preliminarily clean the inside of the container Switch the agitator back on switch at position 2 Press to continue the agitating interval CAUTION The device may not ...

Page 38: ... inside of the container with the pump nozzle 2 Pump off the water 3 Refill with water until it has covered half of the agitator propeller If necessary add detergent for whole milk feeding for every 4th cleaning for CMR feeding for every 6th cleaning 4 Press the key on the operating panel for approx 2 seconds to switch on the control The displays shows the start window 5 Press the key for approx 2...

Page 39: ...t to stop the cleaning program prematurely you can press the key again The cleaning process will be interrupted and you are brought back to the Cleaning menu window 6 5 Moving the MilkShuttle 6 5 1 Moving on level ground Before moving disconnect the power supply from the device side The Milk Shuttle can be moved on level ground by pulling or pushing the device The installed automatic brake ensures...

Page 40: ... released WARNING Danger of injuries caused by uncontrolled driving movements Park the Milk Shuttle only at locations with a maximum slope of 3 For sloping terrain more than 3 slope danger of being run over Walk behind the device against the direction of travel see figure 6 7 Grasp the drawbar handle with both hands Comply with permitted transport volume see chapter 3 Do not travel along routes wi...

Page 41: ...Operation 41 Figure 6 7 Moving on slopes 9 x ...

Page 42: ...Operation 42 ...

Page 43: ...s to scroll through the menus 7 1 1 Setting the time and date The clock must be changed manually from summertime to wintertime The seconds cannot be set To change the time and date carry out the following steps 1 Press the key for approx 2 seconds The display shows the date and time 2 Briefly press the key 3 Use to the change the hours Information In this chapter you will use the programming mode ...

Page 44: ...ack of your MilkShuttle see chapter 4 3 page 16 In order to switch to a different language carry out the following steps 1 Press the key for approx 2 seconds 2 Use to select the Language function 3 Press to switch to the programming mode 4 Press to select the required language e g Deutsch German 5 Confirm with 7 1 3 Changing the temperature unit Celsius or Fahrenheit To change the displayed temper...

Page 45: ...e device suggests a warning level of 35 C which you can change to the required warning temperature by using 5 Confirm with 6 Press to continue to the function Temperature warning level maximum 7 Press to switch to the programming mode 8 The device suggests a warning level of 45 C which you can change to the required warning temperature by using 9 Confirm with 10 You can delete the warning levels b...

Page 46: ... on the Milk Shuttle with the key approx 2 seconds The Calibrate menu is accessed from the main menu Hold down the key for approx 2 seconds This menu lets you adjust the pump and the temperature The Milk Shuttle can be calibrated either in mains or in battery mode After pressing the key the LED of this key flashes The last used calibration menu is called up Use the keys or to call up the menu Cali...

Page 47: ...nal When calibrating the SET pump function feed is conveyed for approx 5 seconds During this time the flow rate controller counts the number of pulses The conveyed amount is measured by the user and entered in the control Information You can measure the feed amount alternatively in kg or in litres The chosen unit litre or kilogram must then be used when entering the delivered volume or mass Inform...

Page 48: ...press to exit the calibrate settings 8 Briefly press or to exit the calibrate menu 7 2 3 Temperature calibration The temperature regulation of the Milk Shuttle is calibrated precisely before the device leaves the factory Recalibration is only then necessary if the true temperature of the feed deviates from the displayed actual temperature To do so carry out the following steps 1 Hold down the key ...

Page 49: ... the target temperature The agitator ensures an even temperature distribution in the feed The operating and break times of the agitator should be adapted to the type of feed that is used The following table shows field proven values Slow mode Level I Fast mode Level II Operating time Break time Calf milk replacer CMR 3 s 4 min 10 s 1 30 min Whole milk 10 s 1 30 min Information If residues develop ...

Page 50: ...owing example describes how to program with values Target temperature 38 C Agitating 20 seconds Break 45 seconds To do so carry out the following steps 1 Hold down the key for approx 2 seconds 2 If no start times are programmed you will briefly see this display The display then switches automatically 3 Press to switch to the programming mode 4 Press the key again 5 Press to set the required target...

Page 51: ...ts waiting times until the feed has been heated Carry out the following steps to program the start times 1 Switch on the Milk Shuttle with the key The device is in standby mode and the start display is shown 2 Press the key for approx 2 seconds If no start time is programmed the device automatically begins with heating and agitating In the display the view switches to CAUTION After creating changi...

Page 52: ... the required start time minutes for evenings 13 Press briefly again to exit the programming mode Start times 2 and 3 can be programmed accordingly 7 3 4 Deleting the start times You can delete the programmed start times as follows 1 Use the key to move to the start time to be deleted 2 Use to set the hours to 00 3 Briefly press the key 4 Use to set the minutes to 00 5 Press once is displayed 6 Ex...

Page 53: ...ows Key 1 2 0 l or kg Key 2 3 0 l or kg Key 3 4 0 l or kg In the following example the preselection key is programmed so that 3 5 l or kg feed are conveyed 1 Hold down the key for approx 2 seconds 2 Briefly press the key Information In this chapter you will use the programming mode You can recognize this programming mode in that the values to be programmed the warning temperature here are set in a...

Page 54: ...While simple cleaning is possible both in mains and in battery mode the extended cleaning with pre heating function is only possible in mains operation Switch on the Milk Shuttle with the key approx 2 seconds The Cleaning menu is accessed from the main menu Hold down the key for approx 2 seconds After pressing the key the LED of this key flashes The last used cleaning menu is called up The factory...

Page 55: ...leaning time of 5 minutes and the extended cleaning incl heating Please note that heating only works during mains operation 1 Hold down the key for approx 2 seconds 2 Briefly press the key 3 Press approx 2 seconds to switch to the programming mode 4 Use to set the required cleaning duration 4 min 5 Briefly press the key 6 Press to select the heating temperature 7 Confirm the entry by briefly press...

Page 56: ...Programming and calibrating 56 ...

Page 57: ...ervice Date and time displayed incorrectly Circuit board battery is defective Replace battery see chapter 9 3 Heater does not work although actual temperature target temperature Triac defective Call Customer Service Module AC 230L31 heating control defective Call Customer Service Agitator does not work Switch in centre position Turn switch to position I or II Defective fuse in module AC 230L31 6 3...

Page 58: ...ontainer Fill the Milk Shuttle II with water or milk and acknowledge the message 3 The message appears directly in the display and flashes alternately with the function text This message appears if the function is not currently being executed or will not be executable soon The message is eliminated after performing control measurements or if you eliminate the message For example While Feeding you ...

Page 59: ...he circuit board s for heating control boards 1 or 2 AC1 circuit board with address 1 assigned type AC230L31 is affected AC2 circuit board with address 2 assigned type AC230L31 is affected Thermal fuse of a heating element is defective TS thermal fuse AC1 thermal fuse of heating element 1 affected controlled by heating control with address 1 assigned type AC230L31 AC2 thermal fuse of heating eleme...

Page 60: ...the temperature sensor of the medium and the temperature sensors of both heating elements 1 2 Fault description Depending on the fault code either one or several temperature sensors are not connected or have an open cable break The numerical code 199 in the second line of the message indicates which temperature sensor is defective 199 0 199 0 199 0 DIMA AC1 AC2 AC1 circuit board for heating contro...

Page 61: ...ure sensor of the medium and the temperature sensors of both heating elements 1 2 Fault description Temperature sensor has a cable break with short circuit The numerical code 198 in the second line of the message indicates which temperature sensor is defective 198 0 198 0 198 0 DIMA AC1 AC2 AC1 circuit board for heating control with address 1 assigned left board type AC230L31 AC2 circuit board for...

Page 62: ... and 2 Fault description Battery 1 and or 2 does not have enough voltage The charger is not charging Tip Remove the battery and charge with a non electronic charger This potentially can revive the battery for a short period Display message 41 Fault Battery 10 4 V 00 0 V 42 Fault Battery 12 2 V 20 9 V 43 Fault Battery 10 4 V 20 9 V No Type 41 1 42 1 43 1 ...

Page 63: ...ner and thereby create even heat dissipation inside the container check that the agitator is functioning properly If this fault repeatedly occurs it may be appropriate to set the tolerance barrier against low fill level of the container to the value high Fault description Fault messages with the fault code 50 to 52 indicate insufficient heat dissipation from the MilkShuttle s container base In thi...

Page 64: ... then press both Plus and Minus keys at the same time Flow r controller deactivated appears briefly in the display When the flow rate controller is deactivated the Milk Shuttle II works according to time dosing After changing to time dosing calibrate the Milk Shuttle II see chapter 7 2 1 Activating the flow rate controller is also done by pressing both Plus and Minus keys at the same time in the F...

Page 65: ...Add cold water or milk until the mixture falls below the set upper temperature limit Fault description The pump is consuming too much power and the control output for the pump is shut off Error message 81 also appears see Message 81 at Page 66 The temperature of the medium in the MilkShuttle s container milk water has fallen below the limit value set by the user In this case the dosing pump will n...

Page 66: ...rvice Fault description The pump is consuming too much power and the control output for the pump is shut off Reset the error After the reset the pump can be controlled again There could be two reasons for the high power consumption Sluggish pump due to dirt accumulation or Cable damage or cable break in the cable to the pump Circuit board for portion dispensing control too much power is being dive...

Page 67: ...ble as of firmware version 1 06 The medium in the MilkShuttle milk water has a temperature of over 70 C 158 F The dosing pump will not operate in order to prevent material damage or scalding functionality available as of firmware version 1 06 The MilkShuttle is to be moved using the propelling drive The current voltage of battery 1 is however too low to move the MilkShuttle functionality available...

Page 68: ... see the operating code you must press the button on the operating device once in order to get back to the main menu then the operating code will be displayed here 107A31 You may determine the version of the language package of your MilkShuttle see chapter 4 3 page 16 via the operating code the fourth character of the operating code equals the version of the language package of your MilkShuttle fi...

Page 69: ...out the following steps 1 Open the flap of the feed container cut the 2 ear clamp in two using a side cutter and remove the clamp from the shaft of the agitator 2 Use a hexagon spanner 10 mm to release the fastening screws of the motor 3 Lift up the motor slightly and lay it down at an angle Slip clutch 2 ear clamp Trunnion Bearing bushing Figure 9 1 Wearing part set Order No 230 201 Figure 9 2 Fa...

Page 70: ...he slip clutch from the shaft of the agitator 7 Pull the shaft of the agitator downwards out of the opening and remove it from the feed container 8 Unscrew the trunnion from the shaft screw on a new trunnion 9 Remove the bearing bushing from the bottom of the feed container insert a new bearing bushing Figure 9 3 Remove slip clutch remove motor Figure 9 4 Unscrew the trunnion ...

Page 71: ...stalling the shaft 12 Position the 2 ear clamp on the outside of the slip clutch 13 Insert the shaft with the slip clutch 14 Position the motor shaft on the slip clutch from the top push motor down until it sits on the container lid 15 Press together each ear of the 2 ear clamp using appropriate pliers in order to clamp the slip clutch on the shaft of the agitator 16 Insert the motor screws from b...

Page 72: ...e fuses with the same type of fuse configuration and value Never repair or replace them provisionally CAUTION Figure 9 6 Position of fuses WARNING Danger of injury due to electric shock De energise the device before opening the control housing Pull off the connect ing cable A voltage of 12 24 V remains even when the connecting cable is pulled off WARNING 1 2 ...

Page 73: ...10 mm Allen key 6 mm In order to replace batteries carry out the following steps 1 Unscrew the Allen screw and remove the protective hood No Designation Value Fused circuit Configuration 1 F4 6 3 A Agitator glass fuse 230 V 5 x 20 mm 2 F1 10 A Main fuse battery current 12 V Blade type fuse Figure 9 7 Position of battery 1 2 3 ...

Page 74: ...ctive hood and screw tight 9 3 2 Replace batteries for date time If the wrong date and the wrong time is shown in the display the battery of the circuit board behind the display must be replaced To replace the battery carry out the following steps 1 Switch off the device and disconnect from the mains 2 Open the control housing The circuit board is located in the housing lid 3 With a slight twist p...

Page 75: ...l position 4 Close the control housing 5 Switch on the device 6 Set the date and time see chapter 7 1 1 Figure 9 9 Insert battery for date time Information The entered feeding data of the last 24 hours may have been lost due to the battery replacement When recommissioning the Milk Shuttle check the settings in the display Older feeding data are retained Dispose of spent batteries according to the ...

Page 76: ...mm 1 Securely jack up the Milk Shuttle and secure against rolling away 2 Unscrew the wheel nut 3 Remove the axle bolt 4 Remove the wheel 5 Mount the spare wheel in reverse order Figure 9 10 Changing the front wheel CAUTION Danger of injury Before demounting the front wheel secure the drawbar against falling down CAUTION 1 ...

Page 77: ...e the protective cap 3 Release the Allen screw 4 Pull off the adjusting collar 5 Remove the wheel from the shaft 6 Mount the spare wheel in reverse order Figure 9 11 Changing the rear wheel Information On the shaft is a centre mark for the Allen screw During assembly make sure that the Allen screw meets the centre mark 1 INFO ...

Page 78: ...Maintenance Repairs 78 ...

Page 79: ...400 front axle symmetrical 982 399 Pneumatic tyre 400 rear axle drive 982 362 Pneumatic tyres end caps 54 mm black 982 401 Pneumatic tyres end caps 54 mm black drive wheels 998 955 Adjusting collar for wheels 25 2 mm with threaded pin M8x10 982 318 Suction hose 25 mm 2 5 m 982 363 Hose securing clamp 201 881 Hose with pump nozzle and switching contact 951 185 Blade type fuse 1 A 951 193 Blade type...

Page 80: ...Spare parts 80 ...

Page 81: ...11 2 68 8 12 6 77 4 14 86 16 8 103 19 6 120 22 4 138 25 2 155 28 172 30 8 189 33 6 206 35 215 15 4 5 25 5 6 34 7 5 42 5 9 51 10 5 59 5 12 68 13 5 76 5 15 85 18 102 21 119 24 136 27 153 30 170 33 187 36 204 37 5 213 16 4 8 25 2 6 3 33 6 8 42 9 6 50 4 11 2 58 8 12 8 67 2 14 4 75 6 16 84 19 2 101 22 4 118 25 6 134 28 8 151 32 168 35 2 185 38 4 202 40 210 17 5 1 24 9 6 8 33 2 8 5 41 5 10 2 49 8 11 9 5...

Page 82: ... 8 77 30 9 86 37 103 43 2 120 49 4 138 55 6 155 61 7 172 67 9 189 74 1 206 77 2 215 15 9 9 26 13 2 34 16 5 43 19 8 51 23 1 60 26 5 68 29 7 77 33 1 85 39 7 102 46 3 119 52 9 136 59 5 153 66 1 170 72 8 187 79 4 204 82 7 213 16 10 6 25 14 1 34 17 6 42 21 2 50 24 7 59 28 2 67 31 8 76 35 3 84 42 3 101 49 4 118 56 4 134 63 5 151 70 5 168 77 6 185 84 7 202 88 2 210 17 11 2 25 15 33 18 7 42 22 5 50 26 2 5...

Page 83: ... 27 3 43 2 31 8 49 4 36 4 55 6 155 61 7 45 4 67 9 50 0 74 1 54 5 77 2 56 8 15 9 9 6 7 13 2 9 0 16 5 11 2 19 8 13 5 23 1 15 7 26 5 18 0 29 7 20 2 33 1 22 5 39 7 26 9 46 3 31 4 52 9 35 9 59 5 153 66 1 44 9 72 8 49 4 79 4 53 9 82 7 56 1 16 10 6 6 7 14 1 8 9 17 6 11 1 21 2 13 3 24 7 15 5 28 2 17 8 31 8 20 0 35 3 22 2 42 3 26 6 49 4 31 1 56 4 35 5 63 5 151 70 5 44 4 77 6 48 8 84 7 53 3 88 2 55 5 17 11 ...

Page 84: ...Mixing tables 84 ...

Page 85: ... packages 16 determine via operating code 68 Long term operation agitator 32 M Mixing CMR 32 Mixing tables 32 81 83 Mixing temperature 32 Mixing the feed 32 N Name plate 14 National language see Language O Operating code 68 Operating panel 18 29 Operation 31 P Preselection keys 38 Cleaning programs 38 Programming 38 Programming mode 43 49 53 Pump nozzle actuate 36 Locking device 36 R Removing dosi...

Page 86: ...Index 86 ...

Page 87: ...87 Notes ...

Page 88: ... der Striepe 9 D 27798 Wuesting Germany Telephone 49 0 44 84 93 80 0 Fax 49 0 44 84 93 80 10 info urbanonline de www urbanonline de Subject to changes Urban GmbH Co KG Milk ShuttleII withoutDrive_ F_EN_Rev 1_2015 01 30 AD ...

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Urban MilkShuttle, Operating Instructions Manual

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