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Upright ab62, Service And Parts Manual

The Upright ab62 Operator's Manual is a comprehensive guide that allows users to maximize the benefits of this exceptional product. With step-by-step instructions and detailed illustrations, this free manual can be easily downloaded from manualshive.com to assist you in correctly operating and maintaining your Upright ab62.

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Page 6-1

AB62 Work Platform - European

Se

ct

ion

6

Section 6

I

LLUSTRATED

P

ARTS

B

REAKDOWN

6.1

I

NTRODUCTION

This section lists and illustrates the replaceable assemblies and parts of this product, as
manufactured by UpRight, Inc.
Each parts list contains the component parts for that assembly.

C

ONTENTS

Final Assembly, AB62 Diesel

104000-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Basic Assembly, AB62 Diesel

104006-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Chassis Assembly

104007-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Front Axle Assembly

104016-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Elevating Assembly

104009-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Linkage Assembly

104010-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Straight Boom Assembly

104011-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Jib Assembly

104012-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Turret Assembly

104008-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Engine Module Assembly, AB62 Diesel

1004013-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

Cover Assembly

104015-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

Upper Controller Assembly, AB62 Diesel

104017-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28

Lower Controller Assembly, AB62 Diesel

104019-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Six Foot Cage Assembly

102037-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38

Eight Foot Cage Assembly, Option

102037-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39

Control Module Assembly

104021-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40

Fuel Tank Assembly

104024-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42

Hydraulic Tank Assembly

104025-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43

Valve Block Assembly

104033-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

Valve Block Sub-Assembly

104251-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45

Drive Block Assembly

104035-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46

Valve Block Assembly, Two Speed/Brake/Axle Lock

104036-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Cage Rotate Valve Block Assembly

104034-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Rotary Manifold Assembly

104026-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Hose Kit Installation - Chassis/Turret/Linkage

104046-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Drive Pump Assembly

104029-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

Lift Pump Assembly

104027-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Jib Cylinder Assembly

104040-000 (S/N 1100-1110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56

Jib Cylinder Assembly

104040-001 (S/N 1111- Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57

Riser Cylinder Assembly

104037-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58

Riser Cylinder Assembly

104037-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59

Extend Cylinder Assembly

104038-001 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60

Extend Cylinder Assembly

104038-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61

Level Cylinder Assembly

104041-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62

Level Cylinder Assembly

104041-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63

Master Cylinder Assembly

104042-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64

Master Cylinder Assembly

104042-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65

Boom Cylinder Assembly

104039-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66

Boom Cylinder Assembly

104039-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67

Label Kit, AB62 Diesel

104047-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68

Tire & Wheel Assembly

100090-000 Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
100090-001 Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70

Control Cable

104032-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71

Motion Alarm Option

104485-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72

Flashing Beacon, Option

104486-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

Summary of Contents for ab62

Page 1: ......

Page 2: ...International Support Centre Innsbrukweg 114 3047 AH Rotterdam Netherlands TEL 31 10 238 0000 FAX 31 10 238 0001 Parts Tel 31 10 490 8090 Parts Fax 31 10 490 8099 P N 104045 020 05 00 K Stamped Serial Number Upright Inc 1775 Park Street Selma California 93662 TEL 559 891 5200 FAX 559 891 9012 PARTS 1 888 UR PARTS PARTSFAX 559 896 9244 ...

Page 3: ... manual is based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice No part of this publication may be reproduced stored in retrieval system or transmitted in any form by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher This includes text figures...

Page 4: ...ii AB62 Work Platform European FOREWORD NOTES ...

Page 5: ...enance 2 8 Fueling 2 8 Hydraulic Oil 2 8 Lubrication 2 8 Battery Maintenance 2 8 Tires 2 8 SECTION 3 Maintenance 3 1 3 1 Introduction 3 1 3 2 Special Tools 3 1 UpRight Connectors 3 2 3 3 Preventative Maintenance 3 3 Preventative Maintenance Table Key 3 4 Preventative Maintenance Report 3 4 3 4 Supporting Elevating Assembly Figure 3 6 3 5 Installation 3 5 Removal 3 5 3 5 Battery Maintenance 3 6 Bat...

Page 6: ...ydraulic Components 3 22 Fasteners 3 22 SECTION 4 Troubleshooting 4 1 Introduction 4 1 Troubleshooting Procedure 4 1 Adjustment Procedures 4 1 Checking Pump Pressure 4 1 4 1 Troubleshooting DMR 30 Controller 4 3 4 2 Machine Operation 4 3 4 3 Optimizer Settings and Sequence 4 7 4 4 Hydraulic Troubleshooting 4 8 SECTION 5 Schematics 5 1 Introduction 5 1 5 1 Electrical Schematic AB62 Diesel 5 2 5 2 H...

Page 7: ...ld 3 11 Figure 3 14 Torque Hub Assembly 3 12 Figure 3 15 Torque Hub 3 15 Figure 3 16 Master Cylinder S N 1109 Current 3 17 Figure 3 17 Riser Cylinder S N 1109 Current 3 17 Figure 3 18 Boom Cylinder S N 1109 Current 3 18 Figure 3 19 Extend Cylinder S N 1109 Current 3 18 Figure 3 20 Axle Lock Cylinder 3 19 Figure 3 21 Steering Cylinder 3 19 Figure 3 22 Jib Cylinder S N 1111 Current 3 20 Figure3 23 S...

Page 8: ...for Hydraulic Components 3 22 Table 3 3 Torque Specifications for SAE Fasteners 3 22 Table 3 4 Torque Specifications for Metric Fasteners U S Customary Units 3 23 Table 3 5 Torque Specifications for Metric Fasteners SI Units 3 23 SECTION 4 Troubleshooting Table 4 1 Electrical Truth Table AB62 Diesel 4 9 Table 4 2 Hydraulic Truth Table AB62 4 12 SECTION 5 Schematics Table 5 1 Electrical Schematic D...

Page 9: ...ction 2 Elevating Assembly The platform is raised and lowered by the elevating assembly an articulated boom powered by two sin gle stage lift cylinders The hydraulic pump driven by the engine powers the cylinders Solenoid operated valves control raising and lowering Chassis The chassis is a structural frame that supports all the components of the AB62 Work Platform 1 3 PURPOSE OF EQUIPMENT The obj...

Page 10: ...ning Radius 5 5 m 18 ft Drive Speed boom stowed and lowered 6 8 km h 4 25 mph high 2 6 km h 1 6 mph low Drive Speed Elevated 96 km h 6 mph Maximum Gradeability 22 40 Dimensions boom stowed Platform Size Optional 8 ft 2 4 m Platform 1m x 1 8 m 39 in x 72 in 1 m x 2 4 m 39 in x 96 in Guardrails 1 4 m 45 in Toeboard 152 mm 6 in Platform Capacity Maximum 227 kg 500 lbs Occupants Maximum 2 Weight 10 61...

Page 11: ...other railing components is prohibited Always make certain that the swing gate or the liftable bar is closed and securely locked It is prohibited to keep the swing gate or the liftable bar in an open position e g held open with tie straps when the platform is raised To extend the height or the range by placing of ladders scaffolds or similar devices on the platform is prohibited Inspect the machin...

Page 12: ...nd machine and overhead for obstructions holes drop offs and debris 2 Turn chassis key switch to chassis and pull out the emergency stop switches to the ON position at the chassis control panel and at the platform control panel 3 Turn key switch on and wait for glow plug light to go off When glow plug light goes off start engine 4 Push in the chassis emergency stop button engine should stop Repeat...

Page 13: ... until it is repaired 12 1 11 4 3 2 6 5 18 17 16 14 15 10 13 7 8 9 1 Hour Meter 2 Water Temp 3 Oil Pressure 4 Breaker 5 Glow Plug Light 6 Function Enable 7 Engine Start 8 Key Switch 9 Emergency Stop 10 Riser 11 Boom Extend 12 Jib Raise 13 Boom Raise Lower 14 Turret Rotate 15 Platform Rotate 16 Platform Level 17 Boom Speed HI LOW 18 Auxiliary Power 29 30 31 32 33 34 35 36 19 20 21 22 23 24 25 26 27...

Page 14: ...o crank the engine Release when engine starts 3 For diesel machines Turn key to ON position and wait for glow plug light to go off When glow plug light goes off start engine With Boom Lowered 1 Turn chassis key switch to PLATFORM and turn on turn clockwise the chassis emergency stop switch 2 Mount the platform close and latch the gate 3 Attach approved fall restraint to designated plat form anchor...

Page 15: ...ll boom functions will operate at the speed selected by upper speed control functions 1 Turn chassis keyswitch to chassis controls 2 With the engine running operate the boom con trol switches to position the platform 3 The High Low switch will select between maxi mum speed depending on the position of the platform Boom Speed control and a lower fixed boom speed NOTE Platform leveling should be don...

Page 16: ...sure what speed to use start out slow the speed can be varied while operating the function 2 While depressing the foot switch push the jib control lever forward to elevate the jib rearward to lower the jib Release the control lever to stop elevating lowering 1 While depressing the foot switch push the plat form rotation control lever right to go counter clockwise and left to go clockwise Release t...

Page 17: ...dequate load capacity refer to specifications on page 1 2 attached to chassis tie down lugs See Figure 2 7 7 Place a wooden block 20cm x 10cm x 75cm 7 5 x 4 x 28 under platform support braces as shown See Figure 2 7 8 Attach ratchet strap under platform floor grating over support braces See Figure 2 7 Tighten securely do not overtighten Figure 2 7 Securing the Machine for Transportation After Use ...

Page 18: ...pening 4 Open filler breather cap to add hydraulic oil 5 Replace cap Lubrication Refer to Maintenance Section for lubrication chart and guidelines Figure 2 8 Fuel Tank Battery Maintenance Check battery fluid level daily especially if the work platform is being used in a warm dry climate If electrolyte level is lower than 10mm 3 8 in above the plates add distilled water only DO NOT use tap water it...

Page 19: ...tings according to Torque Specifications Chart pages 3 22 3 23 3 2 SPECIAL TOOLS The following is a list of special tools which may be required to perform certain maintenance procedures on the work platform 0 69 bar 0 1000 psi Hydraulic Pressure Gauge with Adapter Fittings 0 207 bar 0 3000 psi Hydraulic Pressure Gauge with Adapter Fittings Small UpRight Connector Field Kit UpRight P N 030899 000 L...

Page 20: ...emoval Tool or a wire hook pull the Locking Wedge from the Female Connector 3 Check all parts for damage Replace all parts which are damaged or worn 4 Replace or recrimp the wires and contacts Refer to Crimping procedure Releasing Locking Fingers Figure 3 4 Locking Finger UpRight Connector 1 The Locking Fingers can be released following the removal of the Locking Wedge of either the male or female...

Page 21: ... performance Daily inspection will prevent abnormal wear and pro long the life of all systems The inspection and main tenance schedule is to be performed at regular intervals Inspection and maintenance shall be per formed by personnel who are trained and familiar with mechanical and electrical procedures The preventative maintenance table has been designed to be used primarily for machine service ...

Page 22: ...condition of anchorage points Daily Check condition of operator manual Daily Tires Check for damage Daily Check lug nuts torque to 190 ft lbs 257Nm 30d Check air pressure 80 psi 5 5 bar Daily Hydraulic Pump Wipe clean 30d Check for leaks at mating surfaces 30d Check for hose fitting leaks Daily Check mounting bolts for proper torque 30d Hydraulic Drive System Check hydraulic drive motor operation ...

Page 23: ...he Boom Raise Lower Switch gradually lower the elevating assembly until the brace is supporting the elevating assembly as shown in figure 3 7 Removal 1 Using the Boom Raise Lower Switch gradually raise the platform until boom is free of support 2 Remove support 3 Using the Boom Raise Lower Switch completely lower the platform Figure 3 6 Supporting Elevating Assembly Figure 3 7 Elevating Assembly B...

Page 24: ...arger which turns off automatically when the batteries are fully charged 3 6 LUBRICATION Refer to Table 3 1 for the lubrication intervals and Figures 3 8 and 3 9 for location of items that require lubrication service Refer to the appropriate sections for lubrication information on the Steering Linkage Torque Hubs Hydraulic Oil Filter and Engine Oil and Filter Grease Fittings Wipe each fitting befo...

Page 25: ... oil up to normal operating tempera ture 2 Provide a suitable container to catch the drained oil 3 Remove the drain plug and allow all oil to drain into the container Be sure to dispose of oil prop erly 4 Reinstall the drain plug 5 Remove filter element from filter head 6 Apply a thin film of clean hydraulic oil ISO No 46 to the gasket of the replacement filter 7 Thread replacement filter onto the...

Page 26: ... Place the machine on a firm level surface 3 Use Inclinometer to ensure that the front and rear of the chassis are level 4 Adjust the three leveling locknuts until the bubble is centered in the circle on the attached bubble level 5 Elevate the platform until down limit switch opens and push the tilt sensor base to test the alarm cir cuit The red LED should turn on and the tilt alarm should sound F...

Page 27: ...lvent to remove built up contaminants then blow out all passages with clean compressed air 2 Inspect the manifold for cracks thread damage and scoring where O rings seal against internal and external surfaces 3 Wash and dry each component and check for thread damage torn or cracked O rings and proper operation 4 Replace parts and O rings found unserviceable Assembly NOTE Lubricate all O rings befo...

Page 28: ...ise increases pressure counterclockwise decreases pressure 5 Remove the pressure gauge and reinstall all plugs Low Flow Relief Valve 9 1 Operate the hydraulic system 10 15 minutes to warm the oil 2 Install a 0 207 bar 0 3000 psi pressure gauge to the pressure test port 3 Completely extend jib function 4 Continue activating function and set the pressure to 97 bar 1400 psi by slowly turning the adju...

Page 29: ...r Spool Valve Riser 7 4 Way Valve Boom Extend Retract 8 Low Flow Proportional Valve 9 Low Pressure Relief Valve 10 4 Way Center Valve 3 4 Boom Raise 11 4 Way Motor Spool Valve 3 4 Platform Level 12 Platform Rotate Flow Control Valve 13 Fitting Straight 14 Fitting Straight 15 Fitting Straight 16 4 Way Center Valve 3 4 Jib 17 4 Way Motor Spool Valve 3 4 Turret Rotate 18 Gage Port Plug Low Pressure 1...

Page 30: ...eight ton jack stands under the axle to prevent the work platform from falling if the jack fails 6 Remove the wheel nuts and wheel 7 Disconnect hydraulic brake line from brake 8 Mark and remove hoses from drive motor 9 Remove mounting bolts from drive motor 10 Separate drive motor from brake Discard gasket 11 Separate brake from torque hub Discard gasket 12 Remove 1 2 20 nuts and washers from torq...

Page 31: ...mbly of Torque Hub 1 Press new bearing cups 7 12 in each side of the hub 11 It is recommended that bearing cups 7 12 and cones 6 13 be replaced in sets 2 Assemble bearing cone 6 into cup 7 at seal end of hub 11 and press a new seal 5 into hub 11 Install boot seal 4 on hub 11 if unit is so equipped 3 Position spindle 3 upright on bench Lubricate lips of seal 5 and lower hub 11 on to spindle 3 Hub 1...

Page 32: ... with planet gear teeth in secondary carrier assembly 21 Assem ble primary sun gear 24 over input shaft 2 Rotate primary sun gear 24 to align input shaft 2 to gear splines and gear teeth in primary car rier assembly 22 17 Lubricate O ring 27 and assemble in groove inside cover hole push disengage plunger 26 into cover 28 with pointed end facing inside of unit 18 Assemble the thrust washer 25 with ...

Page 33: ...g Cup 13 Bearing Cone 14 Thrust Washer 15 Lock Washer 25 Thrust Washer 27 O Ring 22 Primary Carrier Assembly 23 Retaining Ring 24 Primary Sun Gear 26 Disengage Plunger 28 Large Cover 29 Hex Head Bolt 30 Magnetic Plug 31 Disengage Cover 32 Hex Head Bolt 33 Quick Disconnect Gasket 34 Quick Disconnect Assembly 35 Hex Head Bolt 1 Coupling 2 Input Shaft 3 Spindle 9 Hex Head Bolt Grade 8 10 Flat Washer ...

Page 34: ...ess Cylinders not round within 007 should be replaced Assembly NOTE Torque all hardware to torques listed on pages 3 22 and 3 23 unless otherwise speci fied 1 Lubricate all components with clean hydraulic fluid NOTE To avoid cutting the seals do not use sharp edged tools during seal replacement After installing seals allow at least one hour for the seals to elastically restore to their origi nal s...

Page 35: ...r Ring 5 O Ring 6 Back up Ring 7 O Ring 8 Seal 9 Wear Ring A Rod B Head C Piston D Nut E Cylinder F Counterbalance Valve NOTE Torque Locknut D to 339 407 Nm 250 300 ft lbs Seal Kit 104260 011 S N 1100 1108 Seal Kit 104260 010 S N 1109 Current includes 1 Rod Wiper 2 Seal 3 Wear Ring 4 O Ring 5 Back up Ring 6 O Ring 7 Seal 8 O ring 9 Wear Ring A Rod B Head C Piston D Nut E Cylinder F Counterbalance ...

Page 36: ...t includes 1 Rod Wiper 2 Seal 3 Wear Ring 4 O Ring 5 Back up Ring 6 O Ring 7 Wear Ring 8 Seal A Rod B Head C Spacer D Piston E Set Screw F Cylinder G Counterbalance Valve Seal Kit 104255 011 S N 1100 1108 Seal Kit 104255 010 S N 1109 Current includes 1 Rod Wiper 2 Seal 3 Seal 4 O Ring 5 Back up Ring 6 O Ring 7 Wear Ring 8 Wear Ring A Rod Wiper B Head C Spacer D Set Screw E Piston F Cylinder G Coun...

Page 37: ... Wiper 3 Seal 4 Wear Ring 5 O Ring 6 Back up Ring 7 O Ring 8 Seal 9 Wear Ring A Rod B Head C Piston D Nut E Cylinder F Counterbalance Valve G Washer Seal H Bleeder Plug NOTE Torque Locknut D to 237 271 Nm 175 200 ft lbs Seal Kit 100557 010 includes 1 O Ring 2 Rod Wiper 3 Seal 4 Wear Ring 5 Back up Ring 6 O Ring 7 Wear Ring 8 Seal A Rod B Head C Spacer D Cylinder ...

Page 38: ...the dial indicator probe on the gearbox pinion straight across from the bearing Figure 3 24 and adjust the dial to ZERO 6 Move the gearbox away from the bearing until the indicator shows the correct amount of backlash 007 009 7 Carefully torque the gearbox mounting bolts while watching the indicator to make sure the correct backlash is maintained 8 Snug the adjusting bolts against the gearbox and ...

Page 39: ...igh pres sure rinse and wipe with a lint free rag is prefera ble 5 Inspect the body and housing for scratches pits or polishing Check seal grooves and sealing sur faces Scratches or pits deep enough to catch the fingernail are unacceptable replace the manifold Assembly NOTE Torque all hardware and fittings to torques listed on pages 3 22 and 3 23 unless otherwise specified 1 Lubricate all seals wi...

Page 40: ... 122 950 1050 107 119 16 130 140 176 190 130 140 176 190 1300 1368 147 155 SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8 Nominal Thread Size Clamp Load Tightening Torque Clamp Load Tightening Torque Nominal Thread Size Clamp Load Tightening Torque Clamp Load Tightening Torque K 15 K 20 K 15 K 20 K 15 K 20 K 15 K 20 lbs in lbs in lbs lbs in lbs in lbs lbs in lbs in lbs lbs in ...

Page 41: ... 909 4 27 46 435 617 3 84 8 64 235 853 4 1138 1 75 069 997 2 1329 8 30 56 753 837 9 1117 4 78 509 1159 4 1545 2 91 751 1354 9 1807 0 33 70 208 1140 3 1520 1 97 121 1576 9 2102 8 113 503 1843 9 2457 5 36 82 651 1464 1 1952 3 114 334 2025 3 2700 9 133 620 2367 6 3156 0 8 8 10 9 12 9 Grade 8 8 Grade 10 9 Grade 12 9 Nominal Thread Size Clamp Load Tightening Torque Clamp Load Tightening Torque Clamp Lo...

Page 42: ...3 24 AB62 Work Platform European MAINTENANCE Section 3 13 NOTES ...

Page 43: ...Identify the problem component Test compo nents that are common to all circuits that are not functioning correctly Remember to check wires and terminals between suspect components Be sure to check connections to battery negative 4 Repair or replace faulty component 5 Verify that repair is complete Do a full function test from both platform and chassis controls to verify that all functions are oper...

Page 44: ...4 2 AB62 Work Platform European TROUBLESHOOTING Section 4 Figure 4 1 DMR 30 Receiver Figure 4 2 DMT 30 Transmitter ...

Page 45: ...rical Power Up Both Emergency Stop Switches are pulled out Lower control box key switch in CHASSIS position Upper key ON BT1 03 chassis selected will be illuminated Other LEDs on DMR 30 that may be illuminated BT1 05 tilt BT2 01 telescope interlock BT1 11 lift interlock 1 BT1 12 lift interlock 2 The CPU LED on the DMR 30 should be flashing on off The BUSS LED on the DMR 30 should be flash ing on o...

Page 46: ...to valve BT6 12 low flow valve output BT5 06 throttle output Cage Left Function enabled LEDs on DMR 30 illuminated BT4 02 cage left input BT7 04 cage left output to valve BT6 12 low flow valve output BT5 06 throt tle output Cage Trim Up Function enabled LEDs on DMR 30 illuminated BT2 12 cage trim up input BT6 05 cage trim up output to valve BT6 12 low flow valve output BT5 07 throttle output Cage ...

Page 47: ...minated BT4 03 foot pedal BT3 06 boom retract LEDs on DMR 30 illuminated BT6 08 boom retract output BT5 06 throttle out put BT6 10 high flow valve output Turret Rotate Functions Swing Right Function enabled foot switch depressed LEDs on DMT 30 illuminated BT4 03 foot pedal BT3 07 turret rotate right LEDs on DMR 30 illuminated BT7 09 turret rotate right output BT5 06 throttle output BT6 12 low flow...

Page 48: ... throttle output BT5 04 brake release Drive Reverse Function enabled footswitch depressed BT3 02 on DMT 30 jsa joystick actuator BT5 06 on DMR 30 throttle output BT5 04 brake release Steer Right Function enabled foot switch depressed BT4 05 on DMT 30 steer right BT5 06 on DMR 30 throttle output BT6 10 on DMR 30 high flow valve BT7 02 on DMR 30 steer right output Steer Left Function enabled foot sw...

Page 49: ...ence Emergency stop switches must be pulled and ignition switches on It is not necessary to have the engine running when retrieving the initial settings or resetting the DMR 30 Plug the Optimizer in at either location and it should read Run mode normal functions off If not ensure that all switches are on and the Opti mizer is plugged into P 8 If plugged into the upper control box ensure that there...

Page 50: ... up down Jib up down Swing right left Cage rotate and Cage level High flow and low flow system pressures can be veri fied by connecting a 3000 PSI gauge to the upper port on the valve block Operate Riser down to test high flow system or Jib up to test the low flow system Operate function until it stops and system bypasses The high flow relief valve is located just below the gauge port The low flow...

Page 51: ...X BAT1 Battery Engine Start X X BAT2 Battery Auxiliary Power X CB1 Circuit Breaker 20 AMP X X X X X X X X X X X X X X X X X X X X X X X CB2 Circuit Breaker 10 AMP X X X X X X X X X CB3 Circuit Breaker 10 AMP X X X X X X X CONT1 Controller DMR 30 X X X X X X X X X X X X X X X X X X X X CONT2 Controller Glow Plug X X D1 Diode Auxiliary Power X D3 Diode Power to Platform X X X X X X X D4 Diode X D5 D...

Page 52: ...W19 Foot Interlock Upper X X X SW21 Emergency Stop Lower X X X X X X X X X X X X X X X X X X X X X X X X SW22 Selector Switch Lower X X X X X X X X X X X X X X X X X X X X X X X X SW23 Auxiliary Power Switch Lower X SW24 Enable Switch Lower X SW26 Boom Hi Lo Speed Lower X X X X X X X X SW28 Engine start Switch Lower X SW29 Turret Rotate Switch Lower X X SW30 Boom Up Down Switch Lower X X SW31 Cage...

Page 53: ...Rotate CW X SOL14 Turret Rotate CCW X SOL15 Steer Right X SOL16 Steer Left X SOL17 Low Flow X X X X X SOL18 High Flow X X X SOL19 Generator Valve X SOL20 Brake X SOL21 Torque X SOL22 Axle Lock X SOL23 Fuel X X TRANS Transmitter DMT 30 X X X X COMPONENT F UNCTION E NGINE S TART R UN U PPER CONTROLS E NGINE S TART R UN L OWER CONTROLS U PPER C ONTROL F UNCTIONS L OWER C ONTROL F UNCTIONS R ISER R AI...

Page 54: ...ft Axle Cylinder X CB10 Counterbalance Valve Right Axle Cylinder X CV1 2 High Pressure Test Port Check Valve CV3 7 Low Pressure Test Port Check Valve X X X X X CV8 Boom Extend Cylinder Check Valve X CV9 Turret Rotate Check Valve X CV10 High Pressure Check Valve CV11 Low Pressure Check Valve CV12 Return Filter Check Valve CYL1 Steer Cylinder X CYL2 Riser Cylinder X CYL 3 Boom Extend Cylinder X CYL4...

Page 55: ...e X V3 Boom Extend Valve X V4 Boom Raise Valve X V5 Jib Valve X V6 Cage Level Valve X V7 Turret Rotate Valve X V8 Cage Rotate X V9 Low Flow Valve X X X X X V10 High Flow Valve X X X V11 Diverter Valve V12 Brake Valve X V13 Axle Float Valve X V14 High Speed Valve X V15 Rear Drive Torque Speed Valve X V16 Front Drive Torque Speed Valve X COMPONENT F UNCTION S TEER R ISER E LEVATE D ESCEND B OOM E XT...

Page 56: ...4 14 AB62 Work Platform European TROUBLESHOOTING Section 4 4 Notes ...

Page 57: ...oubleshooting Truth Tables in Section 4 They allow understanding of the makeup and functions of the systems for checking tracing and faultfinding during troubleshooting analysis The components that comprise the electrical and hydraulic systems are given a reference designation and are explained as to function and location in the following tables Schematic Page Introduction 1 Electrical Schematic A...

Page 58: ...m Control Box SW2 Switch Ignition Start Engine Platform Control Box SW3 Not Used SW4 Switch Auxiliary Power Platform Control Box SW5 Switch Generator Platform Control Box SW6 Switch Drive Hi Low Speed Platform Control Box SW7 Switch Level the Platform Platform Control Box SW8 Switch Boom Up Down Platform Control Box SW9 Switch Turret Rotate Platform Control Box SW10 Switch Cage Rotate Platform Con...

Page 59: ...ctrical Schematic Diesel 104049 000 1 of 2 SOL1 SOL2 SOL3 SOL4 SOL5 SOL6 SOL7 SOL8 SOL9 SOL10 SOL11 SOL12 SOL13 SOL14 SOL15 SOL16 SOL17 SOL18 SOL19 SNSR1 LS1 LS2 HORN BAT2 BAT1 MOT1 FU1 R15 SOL20 SOL21 SOL22 PMP1 ALT D7 ISO MOT2 SNSR2 SNSR3 SW17 D9 R1 D8 SOL23 ACT1 CONT2 TMR ...

Page 60: ...esel 104049 000 2 of 2 SW1 SW19 LAMP1 LAMP2 ALM1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 LAMP3 SW21 SW22 SW23 D3 CB1 CB2 CB3 LAMP4 D4 D5 D2 D6 D1 SW24 MTR1 MTR2 MTR3 SW28 SW26 SW29 SW30 SW31 SW32 SW33 SW34 SW35 R5 R6 R7 R8 R9 R10 SW18 DRIVE CONTROLLER R12 R11 R13 R14 TRANS CONT1 ...

Page 61: ...AB62 Work Platform European 5 5 SCHEMATICS Section 5 1 Notes ...

Page 62: ...e Cylinders Brakes CYL11 Cylinder Left Axle Lock Cylinder Front Axle CYL12 Cylinder Right Axle Lock Cylinder Front Axle FD1 2 Flow Divider Flow Divider Drive Valve Block FL1 Filter Suction Filter Tank FL2 Filter Return Filter Tank FL3 Filter Suction Filter Tank FL4 Filter Return Filter Tank FL5 Filter Suction Filter Tank MAN1 Manifold Rotary Manifold Turret Assembly MOT1 Drive Motor Left Rear Driv...

Page 63: ...T2 MOT3 MOT4 CYL1 CYL12 CYL11 CB9 CB10 CYL9 CYL10 V12 V13 V14 FL1 FL2 CV12 PMP3 PMP1 FL4 FL3 CV11 CV10 MAN1 ORF3 FD1 FD2 V15 V16 CYL2 CYL3 CYL4 CYL5 CB1 ORF2 CB2 CV8 CB3 CB4 RV3 CYL6 CB5 CYL7 CB6 CYL8 CB8 CV9 ROT CB7 V8 V7 ORF1 CV6 CV7 RV1 V6 V5 CV5 V4 CV4 V3 V2 V1 CV3 V10 V9 V11 RV2 CV2 CV1 FL5 PMP4 PMP2 ...

Page 64: ...1 High Flow Proportional Valve V10 High Pressure Gauge Port Steering V1 High Pressure Relief RV2 Riser V2 Boom Extend Retract V3 Low Flow Proportional Valve V9 Low Pressure Relief RV1 Boom Raise V4 Jib V5 Cage Level V6 Turret Rotate V7 Low Pressure Gauge Port Cage Rotate V8 Flow Control Valve Platform Rotate ...

Page 65: ... 1 2 4 5 6 7 10 3 8 16 9 12 13 11 14 15 17 18 19 1 Riser 2 Boom Raise 3 Boom Extend 4 Jib Raise 5 Emergency Stop 6 Engine Temperature 7 Tilt Indicator 8 Hi Lo Speed 9 Fuel Selector Glow Plug 10 Auxiliary Power 11 Turret Rotate 12 Cage Rotate 13 Cage Level 14 Horn 15 Boom Speed 16 Drive 17 Alarm 18 Key Switch 19 Optimizer Connection ...

Page 66: ...5 10 AB62 Work Platform European SCHEMATICS Section 5 2 Figure 5 7 Upper Controller Wiring Diagram Diesel 1 of 2 ...

Page 67: ...AB62 Work Platform European 5 11 SCHEMATICS Section 5 2 Figure 5 8 Upper Controller Wiring Diagram Diesel 2 of 2 ...

Page 68: ...Hour Meter 2 Water Temp 3 Oil Pressure 4 Circuit Breaker 5 Key Switch 6 Engine Start 7 Enable 8 Choke Glow Plug Light 9 Emergency Stop 10 Riser 11 Boom Raise 12 Boom Speed HI LOW 13 Boom Extend 14 Jib 15 Turret 16 Platform Rotate 17 Platform Level 18 Auxiliary Power 19 Relay 12 Volt 20 Terminal Strip 21 Relay Card Assembly 22 Multiflex Receiver ...

Page 69: ...AB62 Work Platform European 5 13 SCHEMATICS Section 5 2 Figure 5 10 Lower Control Box Wiring Diagram Diesel 1 of 2 ...

Page 70: ...5 14 AB62 Work Platform European SCHEMATICS Section 5 2 Figure 5 11 Lower Control Box Wiring Diagram Diesel 2 of 2 ...

Page 71: ... 6 44 Valve Block Sub Assembly 104251 000 6 45 Drive Block Assembly 104035 000 6 46 Valve Block Assembly Two Speed Brake Axle Lock 104036 000 6 47 Cage Rotate Valve Block Assembly 104034 000 6 48 Rotary Manifold Assembly 104026 000 6 49 Hose Kit Installation Chassis Turret Linkage 104046 000 6 50 Drive Pump Assembly 104029 000 6 54 Lift Pump Assembly 104027 000 6 55 Jib Cylinder Assembly 104040 00...

Page 72: ...SCREW 3 4 10 UNC HEX HD CAP X 4 1 2 4 29 011240 012 WASHER 3 4 DIA ST FLAT 4 30 011248 012 LOCKNUT 3 4 10 UNC HEX 4 32 011238 004 LOCKWASHER 1 4 DIA SPLIT 4 35 100783 000 RECEPTACLE FEMALE 1 37 029961 001 SEAL 2 38 011715 006 SCREW 6 32 RD HD MACH X 3 4 8 39 011248 047 LOCKNUT 6 32 HEX 8 40 104032 000 CONTROL CABLE ASSEMBLY 1 42 029433 099 CONTROL CABLE 18 GA X 24 COND 6ft 43 068865 000 OUTLET PLA...

Page 73: ...Page 6 3 Illustrated Parts Breakdown Final Assembly AB62 Diesel AB62 Work Platform European Drawing 1 of 2 ...

Page 74: ...Page 6 4 Illustrated Parts Breakdown Final Assembly AB62 Diesel AB62 Work Platform European Drawing 2 of 2 ...

Page 75: ...Page 6 5 Illustrated Parts Breakdown AB62 Work Platform European NOTES ...

Page 76: ... 26 011254 008 SCREW 3 8 16 UNC HEX HD CAP X 1 6 27 011238 006 LOCKWASHER 3 8 SPLIT 7 28 011252 006 SCREW 1 4 20 UNC HEX HD CAP X 3 4 8 29 011240 004 WASHER 1 4 STD FLAT 30 30 011248 004 LOCKNUT 1 4 20 UNC HEX 22 34 0104469 00 PIN WELDMENT 2 35 104088 000 ENGINE SUPPORT WELDMENT 1 36 011256 008 SCREW 1 2 13 UNC HEX HD CAP X 1 2 37 011238 008 LOCKWASHER 1 2 DIA SPLIT 8 38 104328 000 COVER HOSE WIDE...

Page 77: ...Page 6 7 Illustrated Parts Breakdown Basic Assembly AB62 Diesel AB62 Work Platform European ...

Page 78: ... 5 8 11 UNC HEX HD CAP X 5 1 22 011254 008 SCREW 3 8 16 UNC HEX HD CAP X 1 1 23 011240 006 WASHER 3 8 DIA STD FLAT 4 24 011239 008 WASHER 1 2 DIA ASTM A325 12 25 011254 006 SCREW 3 8 16 UNC HEX HD CAP X 3 4 6 26 011238 006 LOCKWASHER 3 8 SPLIT 11 27 011248 010 LOCKNUT 5 8 11 UNC HEX 13 28 011239 010 WASHER 5 8 DIA ASTM A325 12 29 014033 036 SCREW 1 2 13 UNC HEX HD CAP GR 8 X 4 1 2 4 30 011291 026 ...

Page 79: ...Page 6 9 Illustrated Parts Breakdown Chassis Assembly AB62 Work Platform European ...

Page 80: ...CC MAX x 15 CC MIN 2 14 104386 004 FITTING ELBOW 90 MB10 FB10 4 15 068885 000 FITTING SWIVEL 90 4 16 011934 004 FITTING ELBOW 6MB 6MJ 2 17 011248 010 LOCKNUT 5 8 11 UNC HEX 20 18 011239 010 WASHER 5 8 DIA FLAT ASTM A325 40 19 011291 022 SCREW 5 8 11 UNC HEX HD CAP GR 8 X 2 3 4 4 20 011254 010 SCREW 3 8 16 UNC HEX HD CAP X 1 1 4 6 21 011238 006 LOCKWASHER 3 8 SPLIT 6 22 011291 024 SCREW 5 8 11 UNC ...

Page 81: ...Page 6 11 Illustrated Parts Breakdown Front Axle Assembly AB62 Work Platform European ...

Page 82: ...YLINDER 1 14 104224 000 PIN WELDMENT CYLINDER 1 15 104244 000 SUPPORT BRACKET WELDMENT 1 16 104242 000 SUPPORT PLATE 1 17 104321 100 SWITCH MOUNT PLATE 1 18 100380 000 SWITCH SENSOR 1 19 013923 006 SCREW 10 SELF TAPPING HWH TYPE AB X 3 4 2 20 011254 010 SCREW HHC 3 8 16 UNC X 1 1 4 4 21 011254 006 SCREW HHC 3 8 16 UNC X 3 4 4 22 011254 026 SCREW HHC 3 8 16 UNC X 3 1 4 1 23 011828 006 SCREW FH 1 4 ...

Page 83: ...Page 6 13 Illustrated Parts Breakdown Elevating Assembly AB62 Work Platform European ...

Page 84: ...LDMENT 1 10 104191 000 LOWER BOOM WELDMENT 1 11 104185 000 UPPER TENSION LINK WELDMENT 1 12 104195 000 UPPER BOOM WELDMENT 1 13 104183 000 LOWER TENSION LINK WELDMENT 2 14 104188 000 UPPER RISER WELDMENT 1 15 104187 000 TENSION LINK WELDMENT 1 16 104221 000 RISER PIN 2 17 011254 006 SCREW 3 8 16 UNC HEX HD CAP X 3 4 7 19 014033 040 SCREW 1 2 13 UNC HEX HD CAP GR 8 X 5 LG 6 20 011254 008 SCREW 3 8 ...

Page 85: ...Page 6 15 Illustrated Parts Breakdown Linkage Assembly AB62 Work Platform European ...

Page 86: ...000 EXTENSION TUBE MOUNTING BRACKET 1 10 068691 030 CATRAC 1 12 104315 000 EXTEND CYLINDER SUPPORT 1 13 104207 000 PIN WELDMENT CYLINDER 1 15 011254 016 SCREW 3 8 16 UNC HEX HD CAP X 2 0 4 16 011240 006 WASHER 3 8 DIA STD FLAT 4 17 104375 006 BEARING 2 I D X 2 1 2 LG 2 18 011248 006 LOCKNUT 3 8 16 UNC HEX 4 19 011248 005 LOCKNUT 5 16 18 UNC HEX 12 20 011253 008 SCREW 5 16 18 UNC HEX HD CAP X 1 4 2...

Page 87: ...Page 6 17 Illustrated Parts Breakdown Straight Boom Assembly AB62 Work Platform European ...

Page 88: ... 1 4 I D X 1 1 4 LG 8 5 104161 000 PIN CYLINDER 2 6 104159 000 PIN 1 7 104375 002 BEARING 1 1 2 I D X 1 1 4 LG 18 8 011765 024 RETAING RING 1 1 2 DIA 2 9 104034 000 CAGE ROTATE VALVE ASSEMBLY 1 10 104375 003 BEARING 1 1 2 I D X 2 LG 2 11 104467 000 ROTATE VALVE SPACER 1 13 011248 005 LOCKNUT 5 16 18 UNC HEX 2 14 011253 022 SCREW 5 16 18 UNC HHC GR 5 X 2 3 4 LG 2 15 011252 014 SCREW 1 4 20 UNC HHC ...

Page 89: ...Page 6 19 Illustrated Parts Breakdown AB62 Work Platform European NOTES ...

Page 90: ...CREW 1 2 13 UNC HEX HD CAP X 1 1 4 2 18 011239 008 WASHER 1 2 DIA ASTM A325 6 19 011253 016 SCREW 5 16 18 UNC HEX HD CAP X 2 2 20 011239 005 WASHER 5 16 DIA ASTM A325 2 21 011424 028 SCREW 5 8 UNC SOC HD CAP GR 8 X 3 1 2 8 23 011248 010 LOCKNUT 5 8 11 UNC HEX 8 24 011256 020 SCREW 1 2 13 UNC HEX HD CAP X 2 1 2 4 25 104378 001 SNAP PIN 3 8 DIA X 3 GRIP 1 26 063783 003 LANDYARD ASSEMBLY 1 27 011248 ...

Page 91: ...Page 6 21 Illustrated Parts Breakdown Turret Assembly AB62 Work Platform European ...

Page 92: ...P X 1 1 2 2 44 011238 006 LOCKWASHER 3 8 DIA SPLIT 2 45 011254 008 SCREW 3 8 16 UNC HEX HD CAP X 1 6 46 067672 020 SCREW M8 X 1 25 HEX HD CAP X 20MM 4 47 011238 005 LOCKWASHER 5 16 DIA SPLIT 4 48 011253 006 SCREW 5 16 18 UNC HEX HD CAP X 3 4 6 49 011248 005 LOCKNUT 5 16 18UNC HEX 6 50 012702 002 FITTING STR 2MP 2MP 1 51 011915 001 FITTING TEE ADAPTER 2FP 2FP 2FP 1 52 068954 001 OIL PRESSURE SWITCH...

Page 93: ...Page 6 23 Illustrated Parts Breakdown Engine Module Assembly AB62 Diesel AB62 Work Platform European Drawing 1 of 2 ...

Page 94: ...Page 6 24 Illustrated Parts Breakdown Engine Module Assembly AB62 Diesel AB62 Work Platform European Drawing 2 of 2 ...

Page 95: ...Page 6 25 Illustrated Parts Breakdown AB62 Work Platform European NOTES ...

Page 96: ... FRONT 1 16 104057 000 LEFT COVER BRACE 1 17 104076 000 TURRET COVER LEFT 1 18 104455 000 SPRING MOUNT 2 19 104416 000 COVER PANEL RIGHT 1 20 104415 000 COVER PANEL LEFT 1 23 011248 004 LOCKNUT 1 4 20 UNC HEX 9 24 011252 022 SCREW 1 4 20 UNC HEX HD CAP X 2 3 4 9 26 013923 008 SCREW 10 TYPE AB SLFTP HWH X 1 4 27 061692 099 GROMMET MATERIAL A R 28 100370 099 DOOR SEAL C A R 29 104374 000 SPRING GAS ...

Page 97: ...Page 6 27 Illustrated Parts Breakdown Cover Assembly AB62 Work Platform European ...

Page 98: ...TTON 1 20 104307 000 MAIN COVER 1 21 104308 000 TOP COVER 1 22 011709 004 SCREW 10 24 UNC RD HD MACH X 1 2 8 23 011248 003 LOCKNUT 10 24 UNC HEX 8 24 015964 000 PLUG HOLE 2 201 104270 000 UPPER CONTROL BOX REF 202 029925 002 CONNECTOR CABLE 1 2 NPT 1 203 029939 002 LOCKNUT 1 2 NPT 1 204 100334 000 SWITCH LEVER 1 205 066807 001 ALARM 107DB 1 206 068132 001 RELAY 12 VDC 1 207 026553 003 RIVET POP 3 ...

Page 99: ...Page 6 29 Illustrated Parts Breakdown Upper Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 1 of 4 ...

Page 100: ...Page 6 30 Illustrated Parts Breakdown Upper Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 2 of 4 ...

Page 101: ...Page 6 31 Illustrated Parts Breakdown Upper Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 3 of 4 ...

Page 102: ...Page 6 32 Illustrated Parts Breakdown Upper Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 4 of 4 ...

Page 103: ...Page 6 33 Illustrated Parts Breakdown AB62 Work Platform European NOTES ...

Page 104: ... 1 25 015790 014 CONNECTOR RECEPTICAL 24 PIN TYPE B 1 26 015790 004 PIN 16 18 GA 77 27 028800 015 PLUG SEALING 11 28 011709 004 SCREW 10 24 UNC RD HD MACH X 1 2 12 29 011708 004 SCREW 8 32 UNC RD HD MACH X 1 2 4 30 011248 003 LOCKNUT 10 24 UNC HEX 16 31 011248 002 LOCKNUT 8 32 UNC HEX 11 32 011708 003 SCREW 8 32 UNC RD HD MACH X 3 8 3 33 104387 004 CONNECTOR 1 34 011709 010 SCREW 10 24 UNC RD HD M...

Page 105: ...Page 6 35 Illustrated Parts Breakdown Lower Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 1 of 3 ...

Page 106: ...Page 6 36 Illustrated Parts Breakdown Lower Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 2 of 3 ...

Page 107: ...Page 6 37 Illustrated Parts Breakdown Lower Controller Assembly AB62 Diesel AB62 Work Platform European Drawing 3 of 3 ...

Page 108: ...0 ROLLER TUBE 2 4 011253 022 SCREW HHC 5 16 18 UNC X 2 3 4 2 5 011248 005 LOCKNUT HEX 5 16 18 UNC ESNA 2 6 100468 001 PANEL DECAL MOUNT 1 7 026551 005 POP RIVET 1 8 DIA 3 16 1 4 GRIP 3 8 102271 061 GRIP STRUT 3 9 011252 008 SCREW HHC 1 4 20 UNC X 1 39 10 014996 004 WASHER 1 4 FLAT 39 11 102244 000 SILL GATE EURO 1 12 026554 001 RIVET POP 1 4 125 250 GRIP 4 13 011248 004 LOCKNUT HEX 1 4 20 UNC ESNA...

Page 109: ... 100478 000 LIFT GATE WELDMENT 1 3 100481 000 ROLLER TUBE 2 4 011253 022 SCREW HHC 5 16 18 UNC X 2 3 4 2 5 011248 005 LOCKNUT HEX 5 16 18 UNC ESNA 2 6 100468 001 PANEL DECAL MOUNT REF 7 026551 005 POP RIVET 1 8 DIA 3 16 1 4 GRIP REF 8 102271 082 GRIP STRUT 3 9 014996 004 WASHER 1 4 FLAT 44 10 011248 004 LOCKNUT HEX 1 4 20 UNC ESNA 44 11 011252 008 SCREW HHC 1 4 20 UNC X 1 44 ITEM PART NO PART MATE...

Page 110: ...WASHER 1 4 DIA SPLIT 2 22 010149 000 FUSE BLOCK 1 23 011828 010 SCREW 1 4 20 UNC FLT HD SOC X 1 1 4 2 24 011934 004 FITTING ELBOW 6MB 6MJ 2 27 011248 004 LOCKNUT 1 4 20 UNC HEX 4 29 014252 005 INSERT 5 16 18 UNC 2 30 014252 004 INSERT 1 4 20 UNC 2 31 014252 006 INSERT 3 8 16 UNC 4 32 104418 000 ADAPTER AUX POWERUNIT 1 33 104402 000 STRAP FUEL TANK 1 34 104404 000 ANCHOR FUEL TANK STRAP 1 35 011240...

Page 111: ...Page 6 41 Illustrated Parts Breakdown Control Module Assembly AB62 Work Platform European ...

Page 112: ... Work Platform European Fuel Tank Assembly 104024 000 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104337 000 FUEL TANK 1 2 068982 002 FILLER CAP 1 4 104456 000 WITHDRAWL TUBE WELDMENT 2 5 010178 005 FITTING BARBED 1 4 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 113: ...ING ELBOW 12FP 12FP 2 8 011940 020 FITTING ELBOW 12MP 12MJ 90 2 9 068840 000 BREATHER FILLER 1 10 100287 000 GAUGE FLUID LEVEL 1 11 100286 001 SUCTION STRAINER 2 12 100288 000 PLUG MAGNETIC 1 13 068711 000 BREATHER TANK 1 14 104318 000 ACCESS COVER GASKET 1 15 104317 000 ACCESS COVER 1 16 011919 006 PLUG 12MP 1 17 061818 000 STRAINER 1 18 026526 004 SCREW 10 TYPE AB SELF TAP SLOTTED X 1 2 8 19 104...

Page 114: ...00 3 POS 4 WAY VALVE 1 6 104353 000 SOLENOID SPOOL VALVE 1 7 104357 000 RELIEF VALVE 1 8 104356 000 3 POS 4 WAY CLOSED CENTER VALVE 3 4 2 9 068684 000 3 POS 4 WAY CLOSED MOTOR SPOOL VALVE 3 4 3 10 104370 000 VALVE FLOW CONTROL 1 11 011941 005 FITTING STRAIGHT 6MB 6MJ 19 12 011939 021 FITTING STRAIGHT 12MP 12MJ 1 13 104251 000 VALVE BLOCK SUB ASSEMBLY 1 14 012004 004 PLUG 4 SAE 1 15 068558 000 VALV...

Page 115: ...SCRIPTION QTY 1 104250 000 VALVE BLOCK 1 2 012004 004 PLUG 4 S A E 24 3 063977 001 PLUG KOENIG 9MM MB 800 090 10 4 063977 010 PLUG KOENIG 1 4 11 5 05135 000 STEEL BALL 5 16 DIA 9 7 013987 009 SPRING Ø 1 4 X 19 32 LG 9 9 011240 001 WASHER FLAT 6 STD 12 10 061827 006 STEEL BALL 3 16 DIA 2 11 104496 000 SPRING COMP 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 116: ...ERIAL DESCRIPTION QTY 1 104253 000 VALVE BLOCK DRIVE 1 2 015736 004 FITTING ELBOW 8MB 10MJ EXTENDED 90 2 3 011941 020 FITTING STR 12MB 12MJ 1 4 011934 004 FITTING ELBOW 6MB 6MJ 90 1 5 011941 011 FITTING STR 8MB 10MJ 2 6 020021 006 PLUG 6MB 2 7 061827 003 BALL 3 8 2 8 102292 002 VALVE FLOW DIVIDER 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 117: ... QTY 1 100258 001 VALVE BLOCK BRAKE AXLE LOCK 2 SPEED 1 2 011934 026 FITTING ELBOW 90 4MB 6MJ 1 3 011941 001 FITTING STR ADAPTER 4MB 4MJ 1 4 011941 004 FITTING STR ADAPTER 6MB 4MJ 1 5 100432 002 FITTING STR ADAPTER 4MFFOR 4MB 3 6 015717 015 FITTING STR ADAPTER 6FB 4MB 1 7 015919 002 ORIFICE 815 1 8 100432 004 FITTING STR ADAPTER 4MFFOR 6MB 1 9 100258 005 SOLENOID 3 ITEM PART NO PART MATERIAL DESCR...

Page 118: ...Valve Block Assembly 104034 000 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 100269 000 VALVE BLOCK STERLING 1 2 104389 001 FITTING ELBOW MB4 MJ4 90 SWIVEL 2 3 011941 001 FITTING STRAIGHT MB4 MJ4 2 4 012004 004 FITTING PLUG SAE 4 2 5 068778 015 COUNTERBALANCE VALVE 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY 5 ...

Page 119: ... 5 3 011935 004 FITTING ELBOW 45 8MB 8MJ 1 4 100433 002 FITTING ELBOW 45 4MFFOR 6MB 5 5 011934 003 FITTING ELBOW 90 6MB 4MJ 1 6 011934 015 FITTING ELBOW 12MB 12MJ 1 7 020733 002 FITTING TEE 6FJ 6MJ 3 8 011937 003 FITTING ELBOW 6FJ 6MJ 2 10 011941 027 FITTING STRAIGHT 16MB 12MJ 3 11 011941 009 FITTING STRAIGHT 8MB 6MJ 2 12 020021 012 FITTING PLUG MB12 1 14 100448 001 FITTING TEE 4FFOR 4MFOR 1 15 01...

Page 120: ... 4FJX REF 24 100436 001 FITTING TEE 4FFORX 4FFORX REF 25 020032 003 FITTING TEE 6FJX 6FJX REF 26 100424 032 1 4 HOSE ASSY X 32 4M2T 4FFORX 4FFORX 1 201 063469 032 3 8 HOSE ASSY X 32 6C7S 6FJX 6FJX 1 202 104437 087 1 2 HOSE ASSY X 87 8M3K 6FJX 8FJX 1 204 068739 098 1 HOSE ASSY X 98 16C4 16FJX 16FJX 2 205 068763 121 1 4 HOSE ASSY X 121 4C7S 4FJX 6FJX 1 206 104458 099 3 4 HOSE ASSY X 99 12C1T 12FJX 1...

Page 121: ...Page 6 51 Illustrated Parts Breakdown Hose Kit Installation Chassis Turret Linkage AB62 Work Platform European Drawing 1 of 3 Chassis ...

Page 122: ...Page 6 52 Illustrated Parts Breakdown Hose Kit Installation Chassis Turret Linkage AB62 Work Platform European Drawing 2 of 3 Turret ...

Page 123: ...Page 6 53 Illustrated Parts Breakdown Hose Kit Installation Chassis Turret Linkage AB62 Work Platform European Drawing 3 of 3 Linkage ...

Page 124: ... PART MATERIAL DESCRIPTION QTY 1 104361 000 PUMP REXROTH 1 2 011935 016 FITTING 45 10MB 12MJ 1 3 068812 000 MANIFOLD FITTING KIT 2 4 100433 016 FITTING 45 12MFOR 16MJ 1 5 100434 002 FITTING 90 4MFOR 4MB 2 6 011934 007 FITTING 90 8MB 6MJ 1 7 104376 001 FITTING 45 12 FLANGE 12MJ CODE 62 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 125: ...rk Platform European Lift Pump Assembly 104027 000 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104360 000 PUMP 1 2 015717 002 FITTING REDUCER 8MB 6FB 2 3 011935 015 FITTING 45 ADAPTER 12MB 16MJ 1 4 068779 000 VALVE CHECK 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 126: ...ylinder Assembly 104040 000 S N 1100 1110 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104257 000 JIB CYLINDER 1 104257 011 SEAL KIT JIB CYLINDER 1 2 011941 001 FITTING STRAIGHT MB4 MJ4 2 3 060390 022 VALVE RELIEF 1 4 068778 013 VALVE COUNTERBALANCE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 127: ...ropean Jib Cylinder Assembly 104040 001 S N 1111 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104257 001 JIB CYLINDER 1 104257 010 SEAL KIT JIB CYLINDER 1 2 011941 002 FITTING STRAIGHT MB4 MJ6 2 3 100555 015 COUNTERBALANCE VALVE 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY 3 ...

Page 128: ...nder Assembly 104037 000 S N 1100 1108 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104260 000 RISER CYLINDER 1 104260 011 SEAL KIT RISER CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 2 3 102477 008 ORIFICE ASSEMBLY 1 4 068778 013 COUNTERBALANCE VALVE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY 4 ...

Page 129: ...der Assembly 104037 001 S N 1109 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104260 001 RISER CYLINDER 1 104260 010 SEAL KIT RISER CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 2 3 102477 008 ORIFICE ASSEMBLY 1 4 100555 015 COUNTERBALANCE VALVE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY 4 ...

Page 130: ...AB62 Work Platform European Extend Cylinder Assembly 104038 001 S N 1100 1108 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104255 000 EXTEND CYLINDER 1 104255 011 SEAL KIT EXTEND CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 2 3 068778 011 VALVE COUNTERBALANCE 1 ...

Page 131: ...ssembly 104038 001 S N 1109 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104255 001 EXTEND CYLINDER 1 104255 010 SEAL KIT EXTEND CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 1 3 011941 009 FITTING STRAIGHT MB8 MJ6 1 4 100555 015 COUNTERBALANCE VALVE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY 4 3 ...

Page 132: ...Cylinder Assembly 104041 000 S N 1100 1108 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104258 000 LEVEL CYLINDER 1 104258 011 SEAL KIT LEVEL CYLINDER 1 2 100434 002 FITTING ELBOW MB4 MFOR4 90 2 3 020021 004 PLUG MB4 2 4 068778 013 VALVE COUNTERBALANCE 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 133: ...linder Assembly AB62 Work Platform European Level Cylinder Assembly 104041 001 S N 1109 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104258 001 LEVEL CYLINDER 1 104258 010 SEAL KIT LEVEL CYLINDER 1 2 100434 002 FITTING ELBOW MB4 MFOR4 90 2 ...

Page 134: ...er Assembly 104042 000 S N 1100 1108 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104258 000 LEVEL CYLINDER 1 104258 011 SEAL KIT LEVEL CYLINDER 2 011934 026 FITTING ELBOW MB4 MJ6 90 2 3 100432 002 FITTING STRAIGHT MB4 MFOR4 2 4 068778 013 VALVE COUNTERBALANCE 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 135: ...ean Master Cylinder Assembly 104042 001 S N 1109 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104258 001 LEVEL CYLINDER 1 104258 010 SEAL KIT LEVEL CYLINDER 1 2 011941 002 FITTING STRAIGHT 4MB 6MJ 2 3 011937 003 FITTING ELBOW 6MB 6MJ 90 2 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 136: ...uropean Boom Cylinder Assembly 104039 000 S N 1100 1108 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104256 000 BOOM CYLINDER 1 104256 011 SEAL KIT BOOM CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 2 3 068778 013 VALVE COUNTERBALANCE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 137: ...opean Boom Cylinder Assembly 104039 001 S N 1109 Current ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 104256 001 BOOM CYLINDER 1 104256 010 SEAL KIT BOOM CYLINDER 1 2 011941 005 FITTING STRAIGHT MB6 MJ6 2 3 100555 015 COUNTERBALANCE VALVE 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY 3 ...

Page 138: ...L UPPER CONTROLS 1 26 104347 001 LABEL UPPER CONTROLS 1 27 100340 002 LABEL UPPER CONTROLS EMERGENCY STOP 1 28 104331 000 LABEL UPPER CONTROLS 1 29 104330 000 LABEL LOWER CONTROLS 1 30 066562 005 LABEL TIRE PRESSURE 4 31 104429 000 LABEL AB62 RT 2 32 068632 000 LABEL HOLD DOWN 6 33 068633 001 LABEL READ UNDERSTAND EURO 1 34 068635 000 LABEL HARNESS POINT 2 35 068637 000 LABEL ARROW YELLOW 4 36 068...

Page 139: ...Page 6 69 Illustrated Parts Breakdown Label Kit AB62 Diesel AB62 Work Platform European ...

Page 140: ... Wheel Assembly AB62 Work Platform European Tire Wheel Assembly 100090 000 Left 100090 001 Right ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 100091 000 WHEEL 19 5 X 12 9 HOLE 1 2 100092 000 TIRE 19 5 X 15 NHS 14 PLY 1 3 012282 001 VALVE STEM 1 ...

Page 141: ... 000 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 015790 012 CONNECTOR PLUG 24 CONTACT 1 2 065926 012 CONNECTOR PLUG 31 CONTACT 1 3 029433 099 CABLE 18 GA 24 COND 85 FT 4 015790 003 SOCKET CONTACT 16 18 48 5 015790 009 BOOT PLUG 1 6 028800 015 PLUG SEALING 7 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 142: ...on 104485 000 ITEM PART NO PART MATERIAL DESCRIPTION QTY 1 066807 004 ALARM 112 db 1 2 029616 002 CONN F PUSH 16 14 GA 1 3 029452 099 WIRE 16 GA BLK FT 6 4 011252 004 SCREW HHC 1 4 20 UNC X 1 2 1 5 011240 004 WASHER FLAT 1 4 1 6 029617 002 CONN M PUSH 16 14 GA 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 143: ... MATERIAL DESCRIPTION QTY 1 012848 004 FLASHING STROBE LIGHT 2 2 013283 002 CABLE TY WRAP 8 3 029496 099 WIRE 2 COND 16 GA FT 16 4 011709 008 SCREW 10 24 X UNC X 1 LG 4 5 011248 003 LOCKNUT 10 24 UNC ESNA 4 6 029610 002 CONN FORK 16 14GA 1 7 029620 002 CONN BUTT 16 14GA 6 8 029620 002 DIODE 5 AMP 1 ITEM PART NO PART MATERIAL DESCRIPTION QTY ...

Page 144: ...Page 6 74 Illustrated Parts Breakdown AB62 Work Platform European NOTES ...

Page 145: ......

Page 146: ...ark Street Selma California 93662 TEL 559 891 5200 FAX 559 891 9012 PARTS 1 888 UR PARTS PARTSFAX 559 896 9244 UpRight International Support Centre Innsbrukweg 114 3047 AH Rotterdam Netherlands TEL 31 10 238 0000 FAX 31 10 238 0001 Parts Tel 31 10 490 8090 Parts Fax 31 10 490 8099 ...

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