Unitary products group CPH 060 Installation & Operation Instructions Download Page 8

JOHNSON CONTROLS

8

FORM 145.14-IOM1 (908)

PRE-INSTALLATION INSPECTION OF EQUIPMENT

All  units  are  factory  tested  to  ensure  safe  operation 

and quality assembly. Units are packaged and sealed 

on shipping skids and shipped in first class condition. 

Torn and broken packaging, scratched or dented pan-

els should be reported to carrier immediately. Internal 

inspection  of  all  units  should  be  performed  prior  to 

installation . Remove all access doors and check for 

visual defects that can occur during transport. Any prob-

lems found internally should be reported to carrier and 

manufacturer immediately. Refrigerant circuit should be 

checked to ensure no leaks have occurred during ship-

ment. Install gauge set to high and low pressure ports 

to confirm pressure has been maintained and no leaks 

have  occurred  during  shipment.  Repair  any  damage 

prior to installation to ensure safe operation.

Record any unit damage on the Bill of 

Lading and report to carrier and factory 

immediately.  Shipping  and  handling 

damages are not warranty items.

RIGGING

PRIOR  TO  MOUNTING  UNIT,  CHECK 

INDIVIDUAL UNIT WEIGHTS AND VER-

IFY  LIFTING  CAPACITY  OF  LIFTING 

EQUIPMENT  EXCEEDS  WEIGHT  OF 

UNITS BY SAFE MARGINS. FAILURE TO 

DO SO MAY RESULT IN UNIT DAMAGE, 

PERSONAL INJURY OR EVEN DEATH.

DETERMINE THE ACTUAL CENTER OF 

GRAVITY OF THE UNIT BY PERFORM-

ING A TEST LIFT. LIFTING AN UNBAL

-

ANCED UNIT CAN CAUSE PERSONAL 

INJURY OR EVEN DEATH.

INSTALLATION

LOCK ALL ELECTRICAL POWER SUP-

PLY SWITCHES IN THE OFF POSITION 

BEFORE INSTALLING THE UNIT. FAIL

-

URE TO DISCONNECT POWER SUPPLY 

MAY RESULT IN ELECTRICAL SHOCK 

OR EVEN DEATH.

Location - To ensure unit operates at maximum efficien

-

cies, choose a dry indoor area where the temperature 

is  controlled  between  50ºF  and  15ºF.  Consideration 

of surrounding areas should be taken when choosing 

a  location  to  install  the  unit.  Common  vibration  and 

sound  levels  associated  with  commercial  equipment 

may be objectionable to people or equipment. Install 

thermostats, air supplies and returns so that each unit 

will operate only on individual unit control.

UNIT MOUNTING

The  5  through  10  ton  models  are  shipped  as  a  fully 

assembled integral package. Units are not intended for 

outdoor installation.

Units may be either hung, or floor mounted. If unit is to be 

hung, use all mounting points indicated. The use of 1/2 

in. diameter hanger rods is recommended. Ensure the 

attachment points of the rods to the building structure are 

sufficient to support the unit weight. In order to ensure 

efficient condensate drainage, the unit may be pitched 

towards the condensate drain outlet end of the unit. A 

minimum of 4 in. clearance is required under the unit to 

allow for trapping of the evaporator condensate drain.

Floor mounted units should be secured on a solid, level 

pad. The use of isolating vibro-pads at several points 

under the bottom mounting channels is recommended. 

Ensure that provision is made for clearance to install a 

trap on the condensate drain outlet.

Summary of Contents for CPH 060

Page 1: ...l CPH Horizontal Water Cooled Air Conditioning Unit Supersedes 145 14 IOM1 708 Form 145 14 IOM1 908 MODEL CPH 060 096 120 HORIZONTAL WATER COOLED AIR CONDITIONING UNITS INSTALLATION OPERATION INSTRUCT...

Page 2: ...It is essential that prior to performing any task on this equipment this individual shall have read and understood this document and any referenced materials This individual shall also be familiar wit...

Page 3: ...uld expose the worker the equipment and the building and its inhabitants to the risk of injury or property damage The instructions are written assuming the individual who will perform this work is a f...

Page 4: ...ite Selection 8 General Data 9 Dimensional Data 10 Water Piping 12 Water Pressure Drop 13 Supply Return Air Ductwork 14 Electrical 14 Wiring 15 Fan Performance Data 15 Motor and Drive Data 16 RPM Adju...

Page 5: ...60 3 6 265 60 1 8 380 415 3 60 Control Options E Std Electro Mechanical Controls K Remote Management Relay Kit M LCCS Control System F Future Options ID Motor 1 Standard Air Side Coil 2 High Static 3...

Page 6: ...ls mounted on durable rubber isolators to reduce vibra tion and noise while operating Each refrigerant circuit is equipped with high pressure and low pressure switches All models are equipped with an...

Page 7: ...FORM 145 14 IOM1 908 7 Johnson Controls TYPICAL INSTALLATION LAYOUT CPH060 SHOWN LD13464...

Page 8: ...ONAL INJURY OR EVEN DEATH INSTALLATION LOCK ALL ELECTRICAL POWER SUP PLY SWITCHES IN THE OFF POSITION BEFORE INSTALLING THE UNIT FAIL URE TO DISCONNECT POWER SUPPLY MAY RESULT IN ELECTRICAL SHOCK OR E...

Page 9: ...9 17 9 17 Rows FPI 3 13 3 13 3 13 Condenser Type Coaxial Number Used Tons Capacity 1 5 2 4 2 5 Nominal Water flow rate gpm 15 24 30 Condenser Water Connections 1 FPT 1 1 4 FPT 1 1 4 FPT Evaporator Fan...

Page 10: ...JOHNSON CONTROLS 10 FORM 145 14 IOM1 908 060 LD13465...

Page 11: ...FORM 145 14 IOM1 908 11 Johnson Controls 096 120 LD13466...

Page 12: ...each internal condenser water circuit The water regulating valve needs to be adjusted to maintain a leaving water temperature between 90 F and 100 F If using a refrigerant discharge pressure gauge adj...

Page 13: ...nson Controls WATERSIDE PRESSURE DROP STANDARD UNIT MANIFOLDED CONDENSERS 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 UNIT FLOW RATE GPM PRESSU...

Page 14: ...t specifications by checking unit data plate All electrical components are accessible through an independent electrical panel located on the right hand side of the unit condenser compressor section Th...

Page 15: ...PM BHP RPM BHP 1800 846 0 41 936 0 48 1024 0 56 1107 0 64 1195 0 74 1259 0 82 1325 0 90 1400 0 99 060A 2000 917 0 54 999 0 62 1079 0 71 1157 0 79 1233 0 89 1305 0 98 2200 994 0 70 1069 0 79 1142 0 88...

Page 16: ...istances of both the supply discharge and the return intake duct systems With this information the RPM for the blowers can be determined from the blower performance tables Adjustment of blower speed i...

Page 17: ...alled and operated Verification of proper direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized Reverse rota tion also results in an...

Page 18: ...JOHNSON CONTROLS 18 FORM 145 14 IOM1 908 TYPICAL SCHEMATIC...

Page 19: ...l Clean blower wheels as needed Bearings are permanently sealed ball type and do not require lubrication Check bearings for any signs of wear movement between inner and outer races Ensure bearing lock...

Page 20: ...JOHNSON CONTROLS 20 FORM 145 14 IOM1 908 NOTES...

Page 21: ...FORM 145 14 IOM1 908 21 Johnson Controls NOTES...

Page 22: ...JOHNSON CONTROLS 22 FORM 145 14 IOM1 908 NOTES...

Page 23: ...n replacing the compressor is not covered by this Warranty LABOR AND COST NOT COVERED This Warranty provides only replacement parts or credits and does not provide for or cover any labor shipping hand...

Page 24: ...without notice Printed in U S A Copyright 2008 by Unitary Products Group All rights reserved Form 145 14 IOM1 908 Supersedes 145 14 IOM1 708 York PA 17405 P O Box 1592 York PA 17405 Engineered System...

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