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Introduction

I

Introduction

I

Introduction

Thank you for purchasing the UPM100 power monitor.

The UPM100 is a power monitor dedicated for our UTM

Ⅱ

series. The conversion efficiency of the motor

can be obtained by measuring electric power and driving force. This equipment can be used for testing
machine and so forth.
Read this manual and understand the contents prior to using in order to utilize the UPM100 top caliber
functions fully and safely. Keep this operation manual in a safe place to be used for further reference.

Safety precautions

Make sure that installation, maintenance, and inspection of the UPM100 are performed by personnel with
electrical knowledge.
In this manual, precautions for safe use of the UPM100 are described separately as

and

in the following text. The precautions described in this text are important contents

regarding safety. Use this product with accurate understanding of the contents.

Be sure to read for safety.

Warning

Events that may cause death or severe injury to personnel in case of misuse.

Precautions

Events that may cause injury to personnel or material damage in case of misuse.

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Warning

Precautions

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Summary of Contents for UPM100

Page 1: ...UPM100 10JUN2015REV 1 02 POWER MONITOR OPERATION MANUAL ...

Page 2: ...erence Safety precautions Make sure that installation maintenance and inspection of the UPM100 are performed by personnel with electrical knowledge In this manual precautions for safe use of the UPM100 are described separately as and in the following text The precautions described in this text are important contents regarding safety Use this product with accurate understanding of the contents Be s...

Page 3: ...h connector Wiring and connection of cables to the input terminal of electric power measurement Connection to protective grounding terminals Be sure to check signal names and pin assignment numbers and to wire cables properly before connecting to a signal I O terminal Make sure to attach the terminal block cover included after wiring the electric wire Electric shock may occur No connection is nece...

Page 4: ... or malfunction Tightening torque 0 5N m Use shielded cables for cables external I O Be sure to have a time interval of five seconds or longer between turning power ON and OFF Use only after warming up for 30 minutes or longer following the start of power supply Protective performance of the UPM100 may be lost if it is not used as specified Cleaning Unplug the power supply when cleaning Do not wip...

Page 5: ...hium battery IV Built in lithium battery Warning Do not disassemble apply pressure and deform throw it into fires and so forth The battery may explode ignite or leak Events that may cause death or severe injury to personnel in case of misuse ...

Page 6: ...P3W 10 Three phase three wire type 3P3A 11 2 4 Connecting the UTM Ⅱ 11 2 5 Connecting external I O 12 2 6 Connecting the thermocouple 14 2 7 RS 232C interface connection 15 3 Setting Procedures 16 3 1 Setting mode configuration 16 3 2 Key operation 18 3 3 Opening setting mode 20 4 UTM Ⅱ Capacity Setting 21 4 1 UTM Ⅱ capacity setting procedures torque 21 5 Function Description Related to Indicated ...

Page 7: ...configure alarm detection item setting 1 38 6 2 Alarm detection level 1 38 How to set alarm detection level 1 39 6 3 Alarm detection item setting 2 39 How to configure alarm detection item setting 2 40 6 4 Alarm detection level 2 40 How to set alarm detection level 2 41 7 Function Description Related to Records 42 Point data 42 Alarm detection data 42 7 1 Description of record setting 43 Record ID...

Page 8: ...r pin assignments 55 Connection 55 Transmission and reception mode 56 I F setting 56 Communication format 57 8 6 USB memory interface 63 Specifications 63 9 Specifications 64 9 1 Specifications 64 Analog section 64 Display section 67 Setting section 67 External I O section 67 Interface 68 General performance 68 Accessories 68 9 2 External dimensions 69 9 3 UPM100 block diagram 70 10Appendices 71 1...

Page 9: ...Contents VIII Contents VIII M E M O ...

Page 10: ...data described above can be saved in the UPM100 Data may be saved at any timing by key operation and input from external contacts Temperature measurement at two points and two voltage inputs may be simultaneously recorded Alarm is output as a contact signal when voltage current or electric power exceeds the setting value Measurements in between seven seconds before and three seconds after the alar...

Page 11: ...es and functions Front panel 㼁㼀㻹䊡VHULHV 㻾㻿㻙㻞㻟㻞㻯㻰㻛㻭㻌㼏㼛㼚㼢㼑㼞㼠㼑㼞㻌㽢㻟㻭㼁㼄㻌㽢㻞㻱㼤㼠㼑㼞㼚㼍㼘㻌㼕㼚㼜㼡㼠㻌㽢㻞㼁㼀㻹䊡㻌㽢㻞㻱㼤㼠㼑㼞㼚㼍㼘㻌㼛㼡㼠㼜㼡㼠㻌㽢㻞㻹㼛㼠㼛㼞㻹㼛㼠㼛㼞㻌㼐㼞㼕㼢㼑㼞㼀㼔㼑㼞㼙㼛㼏㼛㼡㼜㼘㼑㽢㻞㼁㻿㻮㼙㼑㼙㼛㼞㼥㻼㻯 Main display section Setting keys Sub display section Power switch USB memory Status Unit display connector ...

Page 12: ...ctor PF efficiency Refer to P 4 UPM100 list of displays Sub display section The next information is displayed Left six digits including signs Average interphase voltage V UTMⅡ torque Nm AUX1 V TEMP1 C Right five digits including signs Average phase current Arms UTMⅡ rotation speed rpm AUX2 V TEMP2 C Refer to P 4 UPM100 list of displays Status ALARM Lights on when the alarm detection setting reads ...

Page 13: ...e Refer to P 4 UPM100 list of displays UPM100 list of displays Parameter Status Unit display Number of digits Display position Main upper Main middle Main lower Sub right Sub R L UV interphase voltage 1 V Four digits one decimal point VW interphase voltage 2 WU interphase voltage 3 Average interphase voltage Σ U phase current 1 A Four digits two decimal points V phase current 2 W phase current 3 A...

Page 14: ...rd are alternately displayed Used to add a minus sign when the setting screen is displayed Press the key to save the current display item which can be reopened with a single push even if a different display item is shown Limited to three records When recording a 4th data the oldest data is deleted and the new data is saved Data recording Current value is saved on the main unit The REC lamp is reve...

Page 15: ...n level Threshold of item settings of alarm detection Confirms data when setting screen is displayed Rear panel Power supply input connector Connect the included dedicated AC adapter for the UPM100 Input power is AC100 to 240V 15 10 free power supply Frequency is 50 60Hz Refer to P 9 2 1 Connecting the power input connector Input terminal for measuring electric power Connect the electric wire to m...

Page 16: ...ect the K type thermocouple Two sets can be connected Refer to P 14 2 6 Connecting the thermocouple RS 232C connector RS 232C connector for reading the indicated value and status of the UPM100 and writing the setting value to the UPM100 Refer to P 15 2 7 RS 232C interface connection Protective grounding terminal Be sure to ground a protective grounding terminal to prevent electric shock accidents ...

Page 17: ... protective grounding of the UPM100 before connecting measurement wires When connecting the measurement target turn its power off Connecting and disconnecting measurement wires without turning the measurement targets power off is extremely dangerous Refer to P 10 2 3 Connecting the measurement circuit of electric power Improper connection may lead to not only damage to the circuit and equipment to...

Page 18: ...venting electric shock accidents Use thick electric wire approx 0 75 mm2 for ground wires and be sure to ground 1 Ensure that the power is OFF 2 Connect the ground wire to the grounding terminal Warning To avoid electric shock connect the product when the power is off Be sure to apply grounding to protective grounding terminals in order to prevent electric shock accidents Do not use screws other t...

Page 19: ...ee phase six locations 3 Loosen the terminal screw until the terminal can pass through 4 Slide the crimping terminal through the screw and tighten the screw 5 Attach the terminal block cover 6 Combine the ground wire of the electric power measurement circuit and the protective grounding terminal Single phase two wire type 1P2W Single phase three wire type 1P3W U V W IN OUT IN OUT IN OUT U IN U OUT...

Page 20: ...nector Pin assignment The wire color corresponds with the color of the cable included with UTMⅡ Compatible connector HR30 6P 6P manufactured by HIROSE ELECTRIC CO LTD Model without optional connector CN90 Pin out Pin number Wire color Signal name 1 Red PWR 24V 2 Black PWR 0V 3 Green SIG IN 5V DC 4 White SIG GND 5 Yellow PULSE IN 6 Brown PULSE IN Shield Braided wire The shield is not connected to t...

Page 21: ...nto the connection port while making sure that the tip does not spread 5 Tighten the screws using a screwdriver The recommended tightening torque value is 0 5Nm 6 Slightly pull the electric wire to check that it does not detach 7 Insert the plug with the electric wire connected to the UPM100 main unit and tighten the screws two locations Connecting external output sink type External output circuit...

Page 22: ...orque value is output at 5V Rotation speed is output at 0 to 5V Driving force value is output at 5V COM D A is the common GND of D A converter output Connecting external voltage input AUX 5V input in synchronization with input of electric power UTMⅡ and so on can be obtained Refer to P 54 8 3 External voltage input AUX Over range is approx 6V COM AUX is common GND of AUX Output data Tr OFF OFF Pre...

Page 23: ... slot screwdriver with a shaft diameter of 3 to 3 5mm is recommended precision screwdrivers and so on 4 Insert the electric wire into the connection port while making sure that the tip does not spread 5 Tighten screws using a screwdriver The recommended tightening torque value is 0 5Nm 6 Slightly pull the electric wire to check that it does not detach 7 Insert the plug with the electric wire conne...

Page 24: ...7 RS 232C interface connection The RS 232C connector is a D SUB 9 pin male connector Plugs equivalent to OMRON manufactured XM2D 0901 Cover XM2S 0913 with Inch screw 4 40 will meet the requirement Refer to P 55 8 5 RS 232C interface ...

Page 25: ...ecord item setting 1 Record item setting 2 ESC ESC ESC 1 Displayed only when two UTMⅡ units are connected Returns to indicated value display when UTMⅡ is not connected Pulse rate setting ESC Minimum input rotation speed Rotation stop mode ESC ESC Capacity System Record ESC ENT ENT ALARM RST Select data to clear Alarm Data clear mode ESC ENT ESC ENT ENT ENT ENT ENT ENT ESC ENT ESC ENT ESC ENT ESC E...

Page 26: ...tem setting 1 Alarm detection level 1 Alarm detection item setting 2 Alarm detection level 2 OUT ALARM RST Voltage output Alarm ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT USB data transfer selection 2 REC USB USB data ESC ENT 2 Displayed only when there is recorded data and a USB memory is connected In other cases returns to the indicated value display after indicating an erro...

Page 27: ...LSEt The selected setting value will flash REC USB uSb representing capacity setting mode is displayed system setting mode is displayed representing record setting mode is displayed voltage output setting mode is displayed representing alarm setting mode is displayed USB data transfer mode is displayed setting value entry the setting value next setting item next setting item or returns to the indi...

Page 28: ...A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN Alarm setting mode V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN USB data transfer mode V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ ...

Page 29: ...em 5 Press the key twice to return to the indicated value display Press the key when entering setting values with signs to add a minus sign 6 Press the key twice after confirming to return to the indicated value display V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN FUNC V A VA var W rpm PF Nm V A VA var W...

Page 30: ...city setting is required only when there are two UTMⅡ connected Create an unloaded status where no force etc is applied to a sensor and set the zero point of the sensor Select a type of the UTMⅡ connected When there is no type select 1 Only when the selected UTMⅡ type is Enter the rated output value of the sensor Enter the rated capacity value of the sensor Select the pulse rate Select whether or ...

Page 31: ... subtracted from the signal input range How to set zero calibration 1 Select capacity setting mode 2 Set the 1 UTMⅡ capacity setting target selection Only when two UTMⅡ are connected 3 Perform zero calibration Confirm the current force on the sub display driving force display side without any load on the sensor Press the keys to select ZERO and press the key initial value ESC Zero calibration is p...

Page 32: ...on to the next setting item Moves on to the rated output value setting only when is selected Press the key to cancel the setting and return to indicated value display 4 Rated output value setting This setting can be configured only when is selected in 3 UTMⅡ capacity setting Register the rated output value of the sensor Setting value 1 000 to 6 000 V How to set the rated output value 1 Select capa...

Page 33: ...rated capacity value of the sensor during rated output Setting value 0 0100 to 60000 Nm The decimal point is not fixed and can be placed at any digit How to set the rated capacity value 1 Select capacity setting mode 2 Set the 1 UTMⅡ capacity setting target selection Performed only when two UTMⅡ are connected 3 Perform 2 Zero calibration 4 Select in 3 UTMⅡ capacity setting 5 Set the 4 Rated output...

Page 34: ...s per rotation Setting value 1 PUL 4 PUL How to set the pulse rate 1 Select UTMⅡ capacity setting mode 2 Set the 1 UTMⅡ capacity setting target selection Performed only when two UTMⅡ are connected 3 Perform 2 Zero calibration 4 Select in 3 UTMⅡ capacity setting 5 Set the 4 Rated output value setting 6 Set the 5 Rated capacity value setting 7 Set the Pulse rate of the rotation speed Press the keys ...

Page 35: ...n 3 UTMⅡ capacity setting 7 Set the 6 Pulse rate This setting can be configured only when is selected in 3 UTMⅡ capacity setting 8 Set the Absolute value mode Press the keys and select absolute value mode initial value OFF Press the key to confirm and move on to the minimum input rotation speed Press the key to cancel the setting and return to indicated value display 8 Minimum input rotation speed...

Page 36: ...etting This setting can be configured only when is selected in 3 UTMⅡ capacity setting 6 Set the 5 Rated capacity value setting This setting can be configured only when is selected in 3 UTMⅡ capacity setting 7 Set the 6 Pulse rate This setting can be configured only when is selected in 3 UTMⅡ capacity setting 8 Set the 7 Absolute value mode 9 Set the Minimum input rotation speed Press the keys and...

Page 37: ...tection time corresponding to the minimum input rotation speed the display becomes 0 rpm twice four times eight times enabled If pulse is not detected from the cycle of the rotation speed last detected to the cycle of the set multiple the display becomes 0 rpm forcibly e g When set at four times and suddenly stopped e g When set at four times and suddenly decelerated Pulse Display 3000rpm 0rpm Fin...

Page 38: ...g This setting can be configured only when is selected in 3 UTMⅡ capacity setting 7 Set the 6 Pulse rate This setting can be configured only when is selected in 3 UTMⅡ capacity setting 8 Set the 7 Absolute value mode 9 Set the 8 Minimum input rotation speed 10 Set the Rotation stop mode Press the keys to select rotation stop mode initial value OFF Press the key to confirm and return to the indicat...

Page 39: ...ot mean square value Status 1 U phase current 2 V phase current 3 W phase current average interphase current in 3P3 UV phase current in 1P2 Display unit A Treated as 0 00A when voltage is 0 2V or below and current is 0 02A or below Electric power effective reactive apparent As for electric power effective power reactive power and apparent power are displayed respectively Status Effective power The...

Page 40: ...ing force value calculated from torque value and rotation speed is displayed Driving force W 2π torque Nm rotation speed rpm 60 Display unit W Efficiency There are two modes for efficiency normal and generator This is the ratio of the electric power and driving force when a single UTMⅡ is connected This is the driving force ratio of UTM1 and UTM2 when two UTMⅡ are connected Status Display unit Nor...

Page 41: ...UTM1 torque Nm 10 1 UTM1 rotation speed rpm 11 1 UTM1 driving force W 12 2 UTM2 torque Nm 13 2 UTM2 rotation speed rpm 14 2 UTM2 driving force W 1 1 UV interphase voltage Ｖ Middle Press the key to change the content displayed 1 2 VW interphase voltage V 2 2 V phase current A 3 Average interphase voltage V 4 Average phase current A 5 Effective power W 6 Reactive power var 7 Apparent power VA 8 Powe...

Page 42: ...te indication display Press the key to change the display to the last registered combination of indicated value display Three favorite indicated value displays can be saved Press the key again to change to the second last registered favorite indicated value display Press the key again to change to the third last registered favorite indicated value display Press the key again to return to the last ...

Page 43: ... key to cancel the setting and move on to the display update count 5 3 Display update count The display update count of an indicated value per second is set However the A D convert speed does not change Setting value 10 PPS Updated 10 times per second 2 PPS Updated twice per second How to set the display update count 1 Select system setting mode 2 Set the Digital filter 3 Set the Display update co...

Page 44: ...ement method Set the measurement method of electric power Setting value 1P2 Electric power measurement by single phase two wire method 3P3 Electric power measurement by three phase three wire method How to set the electric power measurement method 1 Select system setting mode 2 Set the Digital filter 3 Set the Display update count 4 Set the Voltage calculation method 5 Set the Electric power measu...

Page 45: ...to configure the date and time setting initial value upper 140901 lower 120000 Press the key to move to a lower digit and the key to move to a higher digit Press the key at the least significant digit to move to the most significant digit Press the key at the most significant digit to move to the least significant digit Press the key to confirm and move on to the communication setting Press the ke...

Page 46: ...es may be selected multiply As for same types the alarm is detected whenever any one of the selected items exceeds the alarm detection level 6 1 Alarm detection item setting 1 Configure alarm detection item setting 1 Setting value 0 0 0 0 0 0 6 Explanation of the Alarm Detection Function 6HYHQ VHFRQGV EHIRUH 7KUHH VHFRQGV DIWHU 7KUHVKROG YDOXHV DUH VHW IRU YROWDJH RI DODUP GHWHFWLRQ IXQFWLRQ FXUUH...

Page 47: ...ion level 1 6 2 Alarm detection level 1 Set alarm detection level of the item selected on alarm detection item setting 1 Decimal point and unit are based on the setting item of alarm detection item setting 1 The voltage is displayed when an item is not selected in alarm detection item setting 1 but the setting value has no meaning When the item selected on alarm detection item setting 1 exceeds al...

Page 48: ...o confirm and move on to alarm detection item setting 2 Press the key to cancel the setting and move on to alarm detection item setting 2 6 3 Alarm detection item setting 2 Configure alarm detection item setting 2 Setting value 0 0 0 0 0 0 V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN ENT ESC 0 to 7 Turns...

Page 49: ...the setting and move on to alarm detection level 2 6 4 Alarm detection level 2 Set alarm detection level of the item selected on alarm detection item setting 2 Decimal point and unit are based on the setting item of alarm detection item setting 2 The voltage is displayed when an item is not selected in alarm detection item setting 2 but the setting value has no meaning When the item selected on al...

Page 50: ...10 00A electric power 01000W Press the key to move to a lower digit and the key to move to a higher digit Press the key at the least significant digit to move to the most significant digit Press the key at the most significant digit to move to the least significant digit Press the key to confirm and return to the indicated value display Press the key to cancel the setting and return to indicated v...

Page 51: ...ets of UTM Ⅱ torque rotation speed driving force efficiency power factor two sets of ID numbers two AUX two temperature and record factor A maximum of 27 items can be recorded with one point of data Both point data and alarm detection data will be deleted when the power is turned off or if data deletion is executed Point data 1000 points of data can be recorded The recording is done at timings suc...

Page 52: ...digit to move to the least significant digit Press the key to confirm and move on to record ID setting 2 Press the key to cancel the setting and move on to record ID setting 2 3 Set the Record ID setting 2 Press the keys and set the record ID setting 2 initial value 000000 Press the key to move to a lower digit and the key to move to a higher digit Press the key at the least significant digit to m...

Page 53: ...hase current value 11 Average phase current The average phase current value in a three phase three line configuration 12 Effective power The effective power value 13 Reactive power The reactive power value 14 Apparent power The apparent power value 0 to 7 Turns sequence number B0 date B1 time B2 ON and OFF 0 to 7 Turns UV interphase voltage B0 VW interphase voltage B1 WU interphase voltage B2 0 1 ...

Page 54: ... 23 ID1 The six digit value configured in record ID setting 1 24 ID2 The six digit value configured in record ID setting 2 25 External voltage input Voltage obtained in AUX1 25 1 and AUX2 25 2 26 Temperature input Temperature obtained in TEMP1 26 1 and TEMP2 26 2 27 Record factor The factors by which recording was made Point data 1 Recording by 2 Recording by external input TRG1 3 Recording by ext...

Page 55: ...tting and move on to record item setting 2 5 Set the Record item setting 2 Press the keys and configure record item setting 2 initial value 370331 Press the key to move to a lower digit and the key to move to a higher digit Press the key at the least significant digit to move to the most significant digit Press the key at the most significant digit to move to the least significant digit Press the ...

Page 56: ...30 points in alarm detection is recorded as alarm detection data 7 3 Alarm detection data point data clear Data and point data recorded upon alarm detection can be deleted from the main unit The alarm status is cleared by deleting the alarm detection data recorded upon alarm detection Setting value ESC Cancel CLr AL Delete alarm detection data CLr Pt Delete point data How to clear alarm data and p...

Page 57: ...return to indicated value display Select AL dt Pt dt and press the key to move on to initiate data transfer to USB memory Press the key to cancel the setting and return to indicated value display When a recorded data does not exist uSbErr is appears and the screen returns to indicated value display This is skipped when there is only a single type of data recorded 3 Initiate data transfer to USB me...

Page 58: ...ansfer to USB memory Fin is displayed when the data transfer to USB memory is complete Press any key to return to indicated value display V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN ...

Page 59: ... are output Refer to P 37 6 Explanation of the Alarm Detection Function 6 ALARM2 The results of alarm detection item setting 2 and alarm detection level 2 are output Refer to P 37 6 Explanation of the Alarm Detection Function 7 TORQUE UTMⅡ torque value in D A output Refer to P 51 8 2 D A converter output 8 8 ROTATE UTMⅡ rotation speed in D A output Refer to P 51 8 2 D A converter output 9 POWER UT...

Page 60: ...UTM2 side How to select the voltage output channel 1 Select the voltage output setting mode Press the key 2 Set the Voltage output channel setting Press the keys and select the voltage output channel initial value IN 1 Press the key to confirm and move on to the torque value voltage output full scale setting Press the key to cancel the setting and move on to the torque value voltage output full sc...

Page 61: ...n of the external I O connector When zero the indicated value is fixed at zero Setting value 00001 to 99999 How to configure the rotation speed voltage output full scale setting 1 Select the voltage output setting mode 2 Set the Voltage output channel setting 3 Set the Torque value voltage output full scale setting 4 Set the Rotation speed voltage output full scale setting Press the keys and set t...

Page 62: ... output full scale setting 4 Set the Rotation speed voltage output full scale setting 5 Set the Driving force value voltage output full scale setting Press the keys to set the driving force value voltage output full scale initial value 10000W Press the key to move to a lower digit and the key to move to a higher digit Press the key at the least significant digit to move to the most significant dig...

Page 63: ...ximately 1 10000 for 5 000 to 5 000V Display Sub display section Status left side AUX1 right side AUX2 AUX 0 000 V 0 000 V 8 4 Thermocouple input The temperature of two points can be synchronized with other indicated values and recorded The two points in continuity can be measured because the input type is insulated input The conversion speed is 10 times per second Thermocouple type K type Measure...

Page 64: ... Parity bit Select from NONE even number or odd number Code ASCII Connector pin assignments Compatible plug 9 pin D SUB connector XM2D 0901 manufactured by OMRON Cover XM2S 0913 with inch screw 4 40 Connection This connection figure indicates an example of a cable layout when the PC used is a DTE Data Terminal Equipment Use a straight type cable when the connecting counterpart is a DCE Data Circui...

Page 65: ...the key to move to a higher digit Press the key at the least significant digit to move to the most significant digit Press the key at the most significant digit to move to the least significant digit Press the key to confirm and move on to the self test Press the key to cancel the setting and move on to the self test 3 Press the key to return to the indicated value display Efficiency calculation m...

Page 66: ...ase voltage A R A 0 0 0 0 0 0 0 0 0 0 0 0 0 LF CR Average phase current Effective power Host UPM100 R CR UTM1 driving force B R B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 CR UTM2 driving force Efficiency LF Host UPM100 R CR UV interphase voltage C R C 0 0 0 0 0 0 0 0 0 0 0 0 LF CR VW interphase voltage WU interphase voltage Host UPM100 R CR U phase current D R D 0 0 0 0 0 0 0 0 0 0 0 0 LF CR V phase current W ...

Page 67: ...orce LB Request of latch voltage LC Request of latch current LD Request of latch electric power LE Host UPM100 R CR TEMP1 I R I 0 0 0 0 0 0 0 0 LF CR TEMP2 Host UPM100 L CR T L T LF CR Host UPM100 L CR Average interphase voltage A L A 0 0 0 0 0 0 0 0 0 0 0 0 0 LF CR Average phase current Effective power Host UPM100 L CR UTM1 driving force B L B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 CR UTM2 driving force Eff...

Page 68: ...tings that do not require a sign In a six digit numerical value insert 0 to the digits specified as unnecessary by setting do not left align the value Setting value list N numbers 0 to 9 This is ignored as a setting value Pulse rate absolute value mode setting Host UPM100 L CR Torque F L F 0 0 0 0 1 0 0 0 0 0 LF CR Rotation speed UTM1 Host UPM100 L CR Torque G L G 0 0 0 0 0 0 0 0 0 0 LF CR Rotatio...

Page 69: ...W 3 N 0 LF CR ON and OFF 4 Turns U phase current B0 V phase current B1 W phase current B2 3 Turns average interphase voltage ON and OFF WU interphase voltage B2 ON and OFF 2 Turns UV interphase voltage B0 VW interphase voltage B1 1 Turns sequence number B0 date B1 time B2 ON and OFF 3 0 1 2 0 to 7 1 0 to 7 4 0 to 7 5 0 1 6 0 to 7 5 Turns average phase current ON and OFF 6 Turns effective power B0 ...

Page 70: ...tage B0 ON and OFF WU interphase voltage B2 ON and OFF by BIT 2 Turns UV interphase voltage B0 VW interphase voltage B1 1 0 fixed 3 0 1 2 0 to 7 1 Invalid 4 0 to 7 5 0 1 6 0 to 7 5 Turns average phase current B0 ON and OFF 6 Turns effective power B0 reactive power B1 apparent power B2 ON and OFF 5 W 2 N LF CR Five digit decimal point Sign 5 W 3 N 0 LF CR ON and OFF by BIT 4 Turns U phase current B...

Page 71: ...Q Enables the setting value of rotation speed control for UTMⅡ 1 1 or 2 1 UTM1 side Enables the W14 setting value 2 UTM2 side Enables the W19 setting value D A output full scale calibration CD Enables the full scale setting of torque rotation speed and driving force Enables the torque value W41 rotation speed W42 and driving force value W43 Point data record CR Current value is saved on the main u...

Page 72: ...e with the time because an arbitrary number can be simultaneously recorded to the recorded data Refer to P 48 7 4 Data transfer to USB memory Specifications Supported standard USB1 1 compliant Full Speed 12Mbps Compatible with Low Speed 1 5Mbps Port number 1 USB A receptacle Supporting file system FAT32 Sub directory 2 hierarchies Time stamp compliant Scheduled to equip RTC in the future Host UPM1...

Page 73: ...Displayed in the average value 0 1 seconds when DC is below 10Hz and displayed in RMS or MEAN when over 10Hz Measurement accuracy Voltage 0 5 FS 0 05 C Current 1 FS 0 1 C Electric power 1 5 FS 0 15 C When DC is between 10 and 300Hz Measurement range Voltage 400Vrms Current 15Arms Sampling speed 30kSPS Analog filter First order low pass filter 6dB oct 480kHz Computation function Basic voltage compu...

Page 74: ...Number of samples between synchronization timings s Sample point number Each measurement point of current and computing equation of sum value 1P2W Each measurement point 3P3W sum value Computing equation related to electric power Effective power Apparent power Reactive power Power factor i Measurement point M Number of samples between synchronization timings s Sample point number Σ M 1 s 0 u i s 2...

Page 75: ...P3W sum value Each measurement point of power factor and computing equation of sum value 1P2W Each measurement point 3P3W sum value Sensor input of torque voltage input Input resistance 1MΩ Signal input range 5V Non linearity 0 02 F S 1digit Zero drift 0 2mV C RTI or less Gain drift 0 01 C or less Analog filter First order low pass filter 6dB oct 6k Hz Sampling speed 1000 times second A D resoluti...

Page 76: ...ub display Left side Character height 8mm six digits Right side Character height 8mm five digits Status ALARM FNC RMS REC USB MEAN red LED 1 2 3 Σ AUX orange LED V A VA var W rpm PF Nm C orange LED Decimal point 0 0 0 0 00 0 000 0 0000 The position of the decimal point is variable only for the torque value and is fixed for other values Electric power rotation speed driving force temperature do not...

Page 77: ... from UTM1 or UTM2 can be switched at once by setting USB interface USB Supported standard USB1 1 compliant Full Speed 12Mbps Compatible with Low Speed 1 5Mbps Connector A connector one point General performance Power supply voltage AC100 to 240V 15 10 Free power supply 50 60Hz When using the AC adapter included Electric power consumption 30W max AC adapter Operating conditions Temperature Operati...

Page 78: ...69 9 Specifications 69 Chapter 9 9 2 External dimensions Unit mm 㸦 r 㸧㼃㼔㼑㼚㻌㼡㼟㼕㼚㼓㻌㼍㻌㼟㼠㼍㼚㼐 ...

Page 79: ...㻻㻾㻽㼁㻱㻰㻯㻌㻞㻠㼂㻳㻺㻰㻾㻻㼀㻭㼀㻱㻼㻻㼃㻱㻾㻯㻻㻹㻔㻰㻛㻭㻕㻭㼁㼀㻻㻯㻻㻹㻔㻵㻺㻕㼀㻾㻳㻵㻺㻼㼁㼀㻻㼁㼀㻼㼁㼀㻭㻸㻭㻾㻹㻔㻭㻕㻯㻻㻹㻔㻻㼁㼀㻕㻭㻸㻭㻾㻹㻔㼂㻕㻺㻻㼂㻾㻭㻹㼁㼀㻹䠎㼁㼀㻹䊡㽢㻾㻿㻙㻞㻟㻞㻯䈜䠖䈜㻹㼑㼍㼟㼡㼞㼑㼙㼑㼚㼠㻌㼕㼚㼜㼡㼠㻌㼛㼒㻌㼑㼘㼑㼏㼠㼞㼕㼏㻌㼜㼛㼣㼑㼞㻞㻌㼜㼕㼑㼏㼑㼟㻱㼤㼠㼑㼞㼚㼍㼘㻌㼢㼛㼘㼠㼍㼓㼑㻌㼕㼚㼜㼡㼠㻞㻌㼜㼛㼕㼚㼠㼟㻞㻌㼜㼛㼕㼚㼠㼟㼀㼔㼑㼞㼙㼛㼏㼛㼡㼜㼘㼑㻌㼕㼚㼜㼡㼠㻼㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔㻼㼛㼣㼑㼞㻌㼟㼡㼜㼜㼘㼥㻼㼛㼣㼑㼞㻌㼟㼡㼜㼜㼘㼥㻸㻱㻰㻌㼐㼞㼕㼢㼑㼞㻷㼑㼥㻌㼟㼣㼕㼠㼏㼔㼁㻿㻮㻌㼙㼑㼙㼛㼞㼥㻸㼕㼠㼔㼕㼡㼙㻌㼎㼍㼠㼠㼑㼞㼥㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘㻿㼑㼞㼕㼍㼘 ...

Page 80: ...y setting target selection IN 1 1 IN 2 IN 1 P22 2 UTMⅡ zero calibration ESC ZERO ESC P22 3 UTMⅡ capacity setting 0 05 0 1 0 2 0 5 1 2 5 10 20 50 100 200 500 1000 2000 5000 10000 Nm 0 5Nm P23 4 Rated output value 1 000 to 6 000 V 5 000V P23 5 Rated capacity value 100 to 60000 Nm 10000Nm P24 6 Pulse rate setting 1 PUL 4 PUL 4 PUL P25 7 Absolute value mode OFF ON OFF P26 8 Minimum input rotation spee...

Page 81: ...ge calculation method RMS MEAN RMS P35 4 Electric power measurement method 1P2 3P3 3P3 P35 5 Date and time setting YYMMDDhhmmss 140901 120000 P36 6 Communication setting 004100 P56 7 Self test 0000 P75 0 0 4 Length of character 0 7 1 8 bit Stop bit 0 1STOP 1 2STOP 1 0 Invalid 0 fixed 0 Parity bit 0 NON 1 EVEN 2 ODD Efficiency calculation method 0 Normal 1 Generator mode Baud rate 0 2400 1 4800 2 9...

Page 82: ... to 7 Turns U phase current B0 Turns UV interphase voltage B0 VW interphase voltage B1 WU interphase voltage B2 V phase current B1 W phase current B2 ON and OFF ON and OFF reactive power B1 apparent power B2 ON and OFF ON and OFF date B1 time B2 ON and OFF ON and OFF 3 7 0 3 3 1 0 1 Turns record factor ON and OFF 0 to 3 Turns efficiency B0 0 to 7 Turns the torque B0 0 to 3 Turns ID1 B0 ID2 B1 ON a...

Page 83: ... detection item setting 2 000000 P39 4 Alarm detection level 2 Voltage 000 0 to 600 0 V Current 00 00 to 45 00 A Electric power 00000 to 99999 W 100 0V 10 00A 01000W P40 0 0 0 0 0 0 Invalid 0 fixed 0 to 7 0 1 Turns average phase current B0 0 1 Turns average interphase voltage B0 0 to 7 Turns effective power B0 0 to 7 reactive power B1 apparent power B2 ON and OFF ON and OFF Turns U phase current B...

Page 84: ...it may cause failure 4 Initiate self test After all the LEDs light on the MAIN_CPU is checked and if there is no problem the version and checksum are displayed Pressing any key will initiate the SUB1_CPU check FUNC SYSTEM V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN ESC ENT V A VA var W rpm PF Nm V A VA ...

Page 85: ...ould not be performed Main unit Sub system 1 Sub system 2 USB system Normal PASS PASS 1 PASS 2 PASS U Abnormal NG NG 1 NG 2 NG U Abnormal 2 S 1ERR S 2ERR USBERR V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 2 Σ 1 AUX 2 Σ ALARM REC FNC USB RMS MEAN V A VA var W rpm PF Nm V A VA var W rpm PF Nm V A VA var W PF V A C rpm V C Nm 1 3 2 Σ 1 3 2 Σ 1 3 ...

Page 86: ...cted UTMⅡ or cables are faulty or cannot be detected or the internal circuit is abnormal USBERR Failure to acquire time The internal circuit is abnormal DACERR DAC calibration failure The internal circuit is abnormal NODATA There is no data to transfer to USB This occurs when there is no recorded data or when recorded data is deleted USBERR Communication failure with the USB The internal circuit i...

Page 87: ...ting operation Alarm detection is not output Is the output cable properly connected Connect the output cable properly RS 232C Communication is not possible Is the communication cable properly connected Turn the power supply OFF and connect the communication cable properly Is the correct communication cable used Is it properly connected Confirm the wiring and connect the communication cable properl...

Page 88: ...ched cables if connected 2 Remove the top cover Remove the four screws two on each side 3 Unplug the connector at the tip of the cable of the lithium battery Pinch the connector and pull hard to unplug 4 Remove the screw fixing the nylon clamp and remove the lithium battery 5 Use nippers and so on to cut the red and black cables one by one from the base of the lithium battery to prevent short circ...

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