Unipulse TM400 Operation Manual Download Page 57 | Manualshive

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Specifications

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Chapter

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9-3.

Block diagram

+SIG

-SIG

Buffer

ADC

LCD

RAM

RTC

Non-volatility

memory

USB

interface

CPU

Backup

battery

Low-pass

filter

Power switch

Power supply

unit

External power supply

(+12V)

Built-in rechargeable battery

key

Operation

circuit

Charging

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Summary of Contents for TM400

Page 1: ...01FEB2018REV 1 06 TM400 PORTABLE TORQUE MONITOR OPERATION MANUAL ...

Page 2: ...display unit may be sluggish at low temperatures 0 C or below however there is no effect in internal operation Charge the battery at a temperature from 10 C to 35 C When storing keep the temperature ranging from 20 C to 60 C Avoid long term storage at high temperatures The humidity should be kept at 85 RH or lower no condensation or icing Safety precautions In this manual precautions for safe use ...

Page 3: ...assembled or altered devices may not be supported Do not place containers with liquid such as vases flowerpots cups cosmetics and medicine on or beside the device If the liquid is spilled on or gets in the device it may cause fire electric shock or failure Do not damage process bend forcibly stretch or twist the wiring of the device Heating or placing heavy objects on the wiring may cause damages ...

Page 4: ...t may have adverse effects on the environment and the human body RoHS Directive RoHS stands for Restriction on Hazardous Substances This is an EU regulation regarding toxic substances This directive prohibits the use of six specific substances in electrical electronic equipment products sold in the EU region The six substances include lead mercury cadmium hexavalentchromium PBB polybrominated biph...

Page 5: ... 16 4 1 Calibration 16 4 2 Calibration procedure for torque 16 UTM capacity UTM CAP 16 Other capacity OTHER CAP These items only available in case the UTM capacity is set to OTHER 16 Unit UNIT These items only available in case the UTM capacity is set to OTHER 16 Decimal point DECIMAL P These items only available in case the UTM capacity is set to OTHER 17 Sign SIGN 17 Zero calibration ZERO CAL 17...

Page 6: ...it LOWER LIM 22 5 4 One touch zero 23 Operation procedure of one touch zero 23 5 5 ID setting ID 23 5 6 Calibration protection CAL PROT setting protection SET PROT 24 5 7 Date DATE 24 5 8 Time TIME 24 5 9 Buzzer BUZZER 24 5 10 Backlight BACKLIGHT 24 5 11 Power off POWER OFF 25 5 12 Visibility VISIBILITY 25 5 13 Version VERSION 25 6 Hold Function 26 6 1 Hold function 26 Hold mode HOLD MODE 26 Start...

Page 7: ...al COM port check 38 USB interface setting 39 Communication format for commands 39 Setting value communication format 43 9 Specifications 46 9 1 Specifications 46 Torque input Voltage input 46 Rotation speed input Pulse input open collector 46 Encoder input Pulse input open collector 46 Display section 47 Recording section 47 Hold function 47 Clock 47 Interface 47 Operation 48 General performance ...

Page 8: ...1 2 Connection with other devices 1 Outline 㻜㻟㻹㻭㻾㻞㻜㻝㻡㻾㻱㼂㻚㻝㻚㻜㻝 TM400 ᵮᵭᵰᵲᵟᵠᵪᵣᴾᵲᵭᵰᵯᵳᵣᴾᵫᵭᵬᵧᵲᵭᵰ OPERATION MANUAL TM400 main unit Cable for rotary encoder connection gray 2m with connector Cable for UTMⅡ connection black 2m with connector Dedicated AC adapter TM400 operation manual One unit One copy One piece One piece One piece USB PC UTMϩ series PORTABLE PORTABLE TORQUE TORQUE MONITOR MONITOR ...

Page 9: ...ch screen for details of each screen Operation keys These keys are for commands of various settings and operations This key is used to plot graphs This key is used to hold displayed values Refer to P 26 6 Hold Function for details This key is used to reset the indicated value to zero UTMⅡ connection connector USB connector Connection connector for rotary encoder Operation key Display unit Power sw...

Page 10: ...connected with the dedicated cable External power input connector This is a jack to connect the AC adapter dedicated for the TM400 USB connector This connector is used to connect the product with a PC USB cable is sold separately Charge lamp This lamp indicates the charge status of the battery Lighted on charging Flashing error 1 4 Screen configuration ESC SET Setting value display screen ESC Main...

Page 11: ... OK Lights on when the indicated value is at the upper or lower limit setting value or in between LO Lights on when the indicated value is lower than the lower limit setting value HOLD Flashes when detecting the indicated values and lights on when holding confirming Battery status Sufficient battery level The battery level is lowering No battery Charge the battery Functions of operation keys Start...

Page 12: ...en indicated value Status display 2 Status display 1 Battery status Y axis start point X axis start point Indicated value torque Indicated value rotation speed Indicated value angle When using the rotary encoder for setting values scale scale HOLD ZERO SET SAVE ESC Status display 1 Battery Current time YY MM DD hh mm ss Hold value hh mm ss Number Date torque Hold value Number Rotation angle Hold v...

Page 13: ...ng the settings Refer to P 24 5 6 Calibration protection CAL PROT setting protection SET PROT for procedures to release lock Functions of operation keys Switch category Switch digit not used when selecting item The selected digit starts flashing Switch setting item Increase decrease selected digit To setting input status Sign not used without sign Go to the main screen Confirm input Cancel Precaut...

Page 14: ...m flashes 5 Change the selection using the keys 0 03 0 05 0 1 0 2 0 3 0 5 1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000 10000 Nm 6 Confirm selection with the key 2 Input value example upper limit 1 Press the key on the main screen and enter the setting value display screen 2 Display the CONFIG TORQUE screen using the keys 3 Select the upper limit UPPER LIM using the keys The arrow moves ...

Page 15: ...t even when it is not used If it is left without maintenance the output voltage will be lowered to near the overdischarge level shortening the battery life 2 2 UTMⅡ connection The connection with UTMⅡ can be easily performed with the dedicated cable included Both ends of the connector have the same shape and the cable is connected straight Since the cable has no directionality either side of the c...

Page 16: ...e direction of the connector Pin assignment The wire colors correspond with the color of cable included with UTMⅡ rotary encoder Compatible connector HR30 6P 6S manufactured by HIROSE ELECTRIC CO LTD Model without optional connector CN91 Pin out Pin number Wire color Signal name 1 Red PWR 24V 2 Black PWR 0V 3 Green SIG IN 5V DC 4 White SIG GND 5 Yellow PULSE IN 6 Brown PULSE IN Shield Braided wire...

Page 17: ...18 ENCODER 0 Encoder pulse ENCODER P19 1 Unit UNIT P20 2 Minimum scale MIN SCALE P20 3 Direction DIRECTION P20 4 Moving average AVERAGE P22 5 Zero clear ZERO CLEAR P20 6 Zero clear from the recording start REC ST CLR P20 7 Recording angle mode REC ANG MD P20 8 Other pulse OTHER PUL P19 HOLD 0 Hold mode HOLD MODE P26 1 Start mode START MODE P26 2 Start level START LEV P27 3 Stop level STOP LEVEL P2...

Page 18: ...tion of Y axis start point Y ST POS P37 USB 0 Baud rate BAUDRATE P39 1 Data bit DATA BIT P39 2 Stop bit STOP BIT P39 3 Parity bit PARITY BIT P39 4 Delimiter DELIMITER P39 5 Received characters REC CHAR P39 6 Send characters SEND CHAR P39 SYSTEM 0 Backlight BACKLIGHT P24 1 Power off POWER OFF P25 2 ID ID P23 3 Date DATE P24 4 Time TIME P24 5 Buzzer BUZZER P24 6 Calibration protection CAL PROT P24 7...

Page 19: ... NORMAL 1 REVERSE 2 ABSOLUTE 3 Minimum scale MIN SCALE 0 1 0 1 1 2 2 5 3 10 4 20 5 50 6 100 4 Low pass filter LPF 3 300 Hz 0 10 1 30 2 100 3 300 4 1k 5 3k 6 10k 7 30k Hz 5 Moving average AVERAGE 0 0 to 999 6 Upper limit UPPER LIM 9999 9999 to 9999 7 Lower limit LOWER LIM 9999 9999 to 9999 8 Other capacity OTHER CAP 100 1 to 99999 9 Unit UNIT 1 Nm 0 mNm 1 Nm 2 kNm 10 Decimal point DECIMAL P 0 0000 ...

Page 20: ... 20 8 50 9 100 3 Direction DIRECTION 0 NORMAL 0 NORMAL 1 REVERSE 4 Moving average AVERAGE 0 0 to 999 5 Zero clear ZERO CLEAR 2500R 1 to 2500 R 6 Zero clear from the recording start REC ST CLR 1 ON 0 OFF 1 ON 7 Recording angle mode REC ANG MD 0 PER SAMP 0 PER SAMP 1 PER ANG 8 Other pulse OTHER PUL 2000 1 to 9999 Name Default value Range Setting protection Calibration protection 0 Hold mode HOLD MOD...

Page 21: ...0 Encoder disabled 0 0 001 1 0 002 2 0 004 3 0 008 4 0 01 5 0 02 6 0 04 7 0 08 8 0 1 9 0 2 10 0 4 11 0 8 12 1 13 2 14 4 15 8 16 10 17 20 s 8 Y axis start point Y START 0 9999 to 9999 9 Y axis scale Y SCALE 9 500 0 10 1 20 2 30 3 40 4 50 5 100 6 200 7 300 8 400 9 500 10 1000 11 2000 12 4000 10 Position of Y axis start point Y ST POS 1 CENTER 0 BOTTOM 1 CENTER Name Default value Range Setting protec...

Page 22: ...ing protection Calibration protection 0 Baud rate BAUDRATE 2 38400 bps 0 9600 1 19200 2 38400 3 57600 4 115 2k 5 230 4k 6 691 2k bps 1 Data bit DATA BIT 1 8 bit 0 7 1 8 bit 2 Stop bit STOP BIT 0 1 bit 0 1 1 2 bit 3 Parity bit PARITY BIT 1 EVEN 0 NON 1 EVEN 2 ODD 4 Delimiter DELIMITER 0 CR 0 CR 1 CR LF 5 Received characters REC CHAR ASCII0 to 9 A to Z Small letters are also displayed as capitalized...

Page 23: ...t the rated capacity of UTMⅡ connected Setting range 0 03 0 05 0 1 0 2 0 3 0 5 1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000 10000 Nm OTHER The following setting items only available when OTHER is selected and arbitrary calibration can be made Other capacity Unit Decimal point Other capacity OTHER CAP These items only available in case the UTM capacity is set to OTHER Set the arbitrary t...

Page 24: ...olute value of torque without the direction of the load Zero calibration ZERO CAL Zero point is registered while torque load is not applied to UTMⅡ Furthermore if the initial torque remains in the jig and so on for the purpose of measurement the zero point may be registered while the initial torque is being applied however the initial torque range needs to be subtracted from the signal input range...

Page 25: ...NIT Set the unit of value to display Setting range rpm min 1 Minimum scale MIN SCALE optional if there is no change Set the minimum unit of rotation speed such as scale interval and scale division Setting range 1 2 5 10 20 50 100 Quick stop mode QUICK STOP optional if there is no change This is a function to shorten the time for the rotation speed display of the TM400 to reach zero after rotation ...

Page 26: ... USE 720PULSE 1080PULSE 1440PULSE 1800PULSE 2000PULSE 2880PULSE 3600PULSE 4000PULSE OTHER The following setting items only available when OTHER is selected and arbitrary number of pulse input can be set Other pulse Other pulse OTHER PUL These items only available in case the Encoder pulse is set to OTHER Set the number of pulse input from the rotary encoder per a rotation Setting range 1 to 9999 U...

Page 27: ...e interval and scale division Setting range 0 1 0 2 0 5 1 2 5 10 20 50 100 Zero clear ZERO CLEAR optional if there is no change Set the timing to reset the angle display to zero The angle display will be reset to zero at a specified number of revolutions Setting range 1 to 2500 R Zero clear from the recording start REC ST CLR Set whether or not to reset the angle to zero at the start of recording ...

Page 28: ...max PER ANG Torque value is measured and saved synchronizing with angle signal input Since the measuring timing is being changed according to angle signal input measured data would not be time series Measured data having the same angle value are not stored therefore the recording time is longer than PER SAMP 4 Sampling frequency When selecting PER SAMP Time Torque Nm Angle deg 3 2 1 40 30 20 10 To...

Page 29: ...oving average can be set up to 999 times The higher the number of times the more stable the indicated values but the response will be slower The lower the number of times the quicker the response but indicated values will be more likely to fluctuate Setting range 0 to 999 5 3 Upper limit UPPER LIM lower limit LOWER LIM This function sets the upper limit and lower limit and lights on the HI status ...

Page 30: ... the key is pressed The operation stops if the key is pressed When using the rotary encoder 1 The torque display starts flashing if the key is pressed 2 The angle display starts flashing if the key is pressed once more 3 The flashing sensor input is set to zero if the key is pressed while the display to reset is flashing The operation stops if the key is pressed 5 5 ID setting ID Sets the device I...

Page 31: ...buzzer Buzzer refers to the key clicking sound Setting range OFF ON 5 10 Backlight BACKLIGHT The backlight is illuminated for a fixed time after pressing the key The fixed time is set by this function Setting range 0 to 600 S Refer to P 12 3 2 List of setting values for setting items locked by the calibration protection and setting protection Key point If the time is set as 0 seconds the backlight...

Page 32: ...ng the display values Only the displayed values are averaged The data stored inside the TM400 graphs hold are not averaged Setting range OFF L 0 5s M 1 0s H 2 0s 5 13 Version VERSION The version of the main unit can be confirmed If the setting is set as 0 minutes it will not enter into the low power consumption mode Furthermore it will not enter into the low power consumption mode while using the ...

Page 33: ...tion Does not hold rotation speed or angle Peak to peak hold The difference in the bottom and peak values of torque range is displayed Does not hold rotation speed or angle Average hold Holds the torque average in the specified section Does not hold rotation speed or angle Peak hold angle Holds the maximum value peak value of torque in the positive direction and the maximum value peak value of ang...

Page 34: ... when the peak hold angle is selected Setting range OFF ON OFF The angle is not reset to zero at the start of hold section ON The angle is reset to zero at the start of hold section Do not use this function in combination with zero clear from the recording start REC ST CLR that is described in encoder setting 6 2 Sample hold Holds an arbitrary point Operation of sample hold Holds the indicated val...

Page 35: ...sing the key When the torque falls below the stop level detection will be stopped and the torque will be fixed After the torque falls below the stop level the torque will be compared with the start level again Press the key again to stop hold operation Time Torque Indicated value Hold fix section Lights off Detection hold key input HOLD display HOLD Hold release section section Flashes Lights on L...

Page 36: ...after pressing the key When the torque exceeds the stop level detection will be stopped and the torque will be fixed After the torque exceeds the stop level the torque will be compared with the start level again Press the key again to stop hold operation Time Torque Indicated value Hold fix section Lights off Detection hold key input HOLD display HOLD Hold release section section Flashes Lights on...

Page 37: ... key Afterwards the hold operation continues until the torque passes the stop level in the opposite direction of the start level After the passing the stop level the hold data is displayed while monitoring the indicated value to pass the start level Press the key again to stop hold operation Time Standard line Indicated value 0 Torque Indicated value HOLD display key input HOLD Hold Detection hold...

Page 38: ...inues until the torque passes the stop level in the opposite direction of the start level After the passing the stop level the hold data is displayed while monitoring the indicated value to pass the start level Press the key again to stop hold operation Time Indicated value 0 Torque Indicated value HOLD display key input HOLD Hold fix Detection hold section Lights off section Hold release section ...

Page 39: ...Operation of angle peak hold start mode key Holds the maximum value after the key down Press the key again to confirm Press the key again to release hold The detection section for average hold is up to 24 hours It will automatically stop after 24 hours Key points Angle Hold fix section Lights off Detection hold key input HOLD display HOLD Hold release section section Lights on Flashes Lights off T...

Page 40: ...low the stop level detection will be stopped and the torque will be fixed After the torque falls below the stop level the torque will be compared with the start level again Press the key again to stop hold operation Detection hold section Angle Torque Indicated value HOLD display Hold fix section key input HOLD Start level Stop level Detection hold section Lights off Flashes Lights on Flashes Ligh...

Page 41: ... Take 1 data from 10 samples 2ksps 100 seconds Take 1 data from 20 samples 1ksps Used Plots a torque angle graph Displayed graph is changed according to recording angle mode setting PER SAMP Torque value is measured and saved synchronizing with sampling frequency It is suitable for storing time series data Recording time length is fixed according to maximum recording time 1 setting but 100 second ...

Page 42: ... the key is pressed plotting is repeated until the key is pressed again SINGLE Plots once if the key is pressed once Start mode START MODE The plotting start operation changes according to the start mode Setting range KEY EDGE EDGE KEY Starts taking data and plotting a graph if the key is pressed EDGE Starts taking data and plotting a graph when the torque crosses the level from below to above aft...

Page 43: ...e length of time set as a rate against the full scale Enabled only when the encoder is not used and the start mode is EDGE or EDGE Setting range OFF 10 20 30 40 50 X axis start point X START Sets the start point for X axis of a graph Enabled only when the encoder is used Setting range 1000000 to 1000000 X axis scale X SCALE Sets the X axis scale of a graph The X axis scale can also be changed on a...

Page 44: ...e changed on a graph display screen keys Setting range 10 20 30 40 50 100 200 300 400 500 1000 2000 Position of Y axis start point Y ST POS Sets the position of Y axis start point Setting range BOTTOM CENTER BOTTOM The starting line of Y axis is set to the bottom of the graph CENTER The starting line of the Y axis is set to the middle of the graph It is preferable when torque value straddle both p...

Page 45: ...it Parity bit Select from NONE even number or odd number Delimiter during transmission Select from CR or CR LF Code ASCII Connector mini B TYPE PC operating environment OS Windows 7 Home Premium Professional Ultimate 32 64 bit Display 800x640 pixel or above USB port One free port USB driver Virtual COM Port VCP Drivers developed by FTDI Limited USB driver installation In order to connect the USB o...

Page 46: ...to Z Small letters are also displayed as capitalized CR LF others Send characters SEND CHAR Transmits forcibly the same data as RA command Communication format for commands Writing setting values Refer to P 43 n Setting value communication format for setting value No Reading setting value Refer to P 43 n Setting value communication format for setting value No Host TM400 reply W Setting value No No...

Page 47: ...data to be read 0 to 100000 Thin out 0 to 9 Number of data to thin out End of the data to be read 0 to 100000 0 No thin out 1 to 9 After sending 1 data a specified number of data is thinned out before sending the next data 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 1 CR 1 Head Time or angle 0 0 0 0 0 0 0 0 0 0 0 CR Use of encoder Not used Time Used Angle Sign Head 1 Time or angle 0 0 0 0 0 ...

Page 48: ... or more 100000 Key points Host TM400 reply H Data No Command received by TM400 Delimiter O L D 0 0 00 to 99 00 is the newest H O L D 0 0 1 4 0 1 1 0 1 0 1 2 1 5 hh mm ss YY MM DD 0 0 0 0 0 0 0 0 0 0 0 Torque Use of encoder Sign 0 0 0 0 0 Delimiter Sign Rotation speed Not used Used Angle Sign Character ASCII Host TM400 reply R Command received by TM400 Delimiter A R A 0 0 0 0 Torque Sign Delimiter...

Page 49: ...ter Character ASCII Command received by TM400 Rotation speed Sign Host TM400 reply R Command received by TM400 Delimiter E R E 0 0 0 0 0 Sign Character ASCII Delimiter 0 0 Use of encoder Not used Used Angle Host TM400 reply R Command received by TM400 Delimiter F R F 0 0 0 0 0 Sign Character ASCII Delimiter 0 0 Use of encoder Not used Used Angle Host TM400 reply R Command received by TM400 Delimit...

Page 50: ...ity W 0 1 0 0 0 0 0 0 0 No writing at Calibration LOCK Sign W 0 2 0 0 0 0 0 0 0 0 No writing at Calibration LOCK Minimum scale W 0 3 0 0 0 0 0 0 0 0 No writing at Calibration LOCK Low pass filter W 0 4 0 0 0 0 0 0 0 0 No writing at Set value LOCK Moving average W 0 5 0 0 0 0 0 0 No writing at Set value LOCK Upper limit W 0 6 0 0 0 0 No writing at Set value LOCK Lower limit W 0 7 0 0 0 0 No writing...

Page 51: ...adable writable when the encoder pulse is set to OTHER Hold mode W 3 0 0 0 0 0 0 0 0 0 No writing at Set value LOCK Start mode W 3 1 0 0 0 0 0 0 0 0 No writing at Set value LOCK Start level W 3 2 0 0 0 0 No writing at Set value LOCK Stop level W 3 3 0 0 0 0 No writing at Set value LOCK Plot mode W 4 0 0 0 0 0 0 0 0 0 No writing at Set value LOCK Start mode W 4 1 0 0 0 0 0 0 0 0 No writing at Set v...

Page 52: ... W 5 7 0 0 0 0 0 0 0 0 Visibility W 5 8 0 0 0 0 0 0 0 0 No writing at Set value LOCK Baudrate W 6 0 0 0 0 0 0 0 0 0 Read only Data bot W 6 1 0 0 0 0 0 0 0 0 Read only Stop bit W 6 2 0 0 0 0 0 0 0 0 Read only Parity bit W 6 3 0 0 0 0 0 0 0 0 Read only Delimiter W 6 4 0 0 0 0 0 0 0 0 Read only CR CR CR CR CR CR CR CR CR CR CR CR CR CR Setting value No Setting value Max 8 digits Only input 0 where th...

Page 53: ...00 times sec Resolution 24 bit binary approx 1 30000 for 5V input Rotation speed input Pulse input open collector Maximum input rotation speed According to the output frequency of the UTMⅡ series Minimum input rotation speed 15rpm Minimum detected pulse range 50μs Circuit configuration No voltage contact input minus common Open collector can be connected Ic approx 10mA Encoder input Pulse input op...

Page 54: ...sps no thin out 5 seconds 10ksps Take 1 data from 2 samples 10 seconds 5ksps Take 1 data from 4 samples 20 seconds 4ksps Take 1 data from 5 samples 40 seconds 2ksps Take 1 data from 10 samples 50 seconds 1ksps Take 1 data from 20 samples 100 seconds Hold function Hold mode Sample Peak Bottom Peak to peak Average Peak angle Start mode All section Level Clock Display Year last 2 digits of the wester...

Page 55: ...ox 34W while charging Backup power supply Holds setting values and record data with lithium battery Warranty period Five years or more Operating conditions Temperature Operating temperature 10 to 40 C Storage temperature 20 to 60 C Humidity 85 RH or less no condensation Dimensions 88W 140H 35D mm not including protruding sections Weight Approx 500 g Accessories Operation manual 1 Dedicated AC adap...

Page 56: ...49 9 Specifications 49 Specifications Chapter 9 9 2 External dimensions For inguiries regarding Unipulse products please contact us below Unit mm ...

Page 57: ...ter 9 9 3 Block diagram SIG SIG Buffer ADC LCD RAM RTC Non volatility memory USB interface CPU Backup battery Low pass filter Power switch Power supply unit External power supply 12V Built in rechargeable battery key Operation circuit Charging ...

Page 58: ...ayed LOAD Signal input range Over by 5V The input electric signal substantially exceeds the signal input range This occurs also when an excessive load is applied to the sensor or when the input terminal becomes open circuit due to cable disconnection and so forth LOAD Signal input range Over by 5V OFL1 When below 9999 This occurs when a load greater than the assumed load is applied to the sensor o...

Page 59: ...g Precautions When initialize is performed recorded data will be also deleted Trouble Countermeasures Does not indicate the expected value To newly connect a sensor calibration is required Use the new sensor after performing calibration The power cannot be turned on The battery charge may be running out Connect the dedicated AC adapter included and charge the battery The screen fades out automatic...

Page 60: ...il of the European Union Low Voltage Directive EN62311 2008 test distance 10cm EMC Directives EN61326 1 EN55011 EN61000 3 2 EN61000 3 3 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 Precautions Use shielded cables for encoder USB and UTM The AC adapter accompanying as standard complies with CE marking compliance Key point ...

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