Unigas KPBY70 Manual Of Installation - Use - Maintenance Download Page 14 | Manualshive

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PART II: INSTALLATION

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2.3 Handling the burner

The burner is mounted on a stirrup provided for handling the burner by means of a fork lift truck: the forks must be inserted into the A
anb B ways. Remove the stirrup only once the burner is installed to the boiler.

The burner is provided with eye-bolts for lifting.

ATTENTION! The lhandling operations must be carried out by specialised and trained personnel. If these opera-
tions are not carried out correctly, the residual risk for the burner to overturn and fall down still persists.

To move the burner, use means suitable to support its weight (see paragraph “Technical specifications”).

The unpacked burner must be lifted and moved only by means of a fork lift truck.

Keys

1

Burner

2

Fixing nut

3

Washer

4

Sealing gasket

5

Stud bolt

7

Blast tube

A

B

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Summary of Contents for KPBY70

Page 1: ...M039286CA Rel 0 2 10 2014 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES MANUAL OF INSTALLATION USE MAINTENANCE KPBY70 KPBY72 LMV2x Microprocessor controlled gas heavy oil burners...

Page 2: ...CTIONS FOR BURNERS z The burner should be installed in a suitable room with ventilation openings complying with the requirements of the regulations in force and sufficient for good combustion z Only b...

Page 3: ...ditions such as the development of toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 2009 142 EC Gas Appliances Directive 2006 95 EC on low voltage Directi...

Page 4: ...apparatus EN 50165 Electrical equipment of non electric appliances for household and similar purposes Safety requirements UNI EN 746 2 Industrial thermoprocessing equipment Burner data plate For the...

Page 5: ...osity 400cSt 50 E 50 C P Petroleum viscosity 89cSt 12 E 50 C H heavy oil viscosity 4000cSt 530 E a 50 C 3 OPERATION Available versions PR Progressive MD Fully modulating 4 BLAST TUBE S Standard 5 DEST...

Page 6: ...or Cucchi kW 0 75 0 75 Pump motor Kral kW 0 37 0 37 Total power consumption with Cucchi pump kW 7 25 11 45 Total power consumption with Kral pump kW 6 87 11 07 Protection IP40 Operation Progressive Ga...

Page 7: ...PART I SPECIFICATIONS 7 1 3 Overall dimensions mm KPBY70 Boiler recommended drilling template Burner flange...

Page 8: ...IFICATIONS 8 KPBY72 128 505 150 376 632 300 300 250 216 250 216 233 233 3 3 0 340 M10 959 338 35 1146 1464 468 130 28 300 280 211 452 349 521 619 712 401 434 1 Boiler recommended drilling template Bur...

Page 9: ...PART I SPECIFICATIONS 9 Fig 1 M M M PI PI PI PS PS TI PSL PSH PI PI TC TC TC compressed air fuel oil to the tank ON BOARD ITEMS SUPPLIED LOOSE ITEMS BY CIB UNIGAS BY OTHERS gas inlet...

Page 10: ...gauge 8 Temperature probe Pb3 23 Flexible hose 9 Temperature probe Pb1 24 Solenoid valve 10 Temperature probe Pb4 37 Pressure governor 11 Electrical preheater tank 38 Pressure gauge 12 Temperature gau...

Page 11: ...ric pressure at 1013mbar ambient temperature at 15 C NOTE The performance curve is a diagram that represents the burner performance in the type approval phase or in the laboratory tests but does not r...

Page 12: ...the gas rate value is quoted on the x axis the related network pressure is quoted on the y axis pressure value in the combustion chamber is not included To know the minimum pressure at the gas train...

Page 13: ...bustion chamber in respect to the tube bundle plate Fig 3 The length of the blast tubes does not always allow this requirement to be met and thus it may be necessary to use a suitably sized spacer to...

Page 14: ...olts for lifting ATTENTION The lhandling operations must be carried out by specialised and trained personnel If these opera tions are not carried out correctly the residual risk for the burner to over...

Page 15: ...oints use proper seals according to the gas used 1 b in case of flanged joints place a gasket no 1A 1E Fig 4 between the elements NOTE the bellows unit the manual valve and the gaskets are not part of...

Page 16: ...o flanges are required as for VGD20 model the flanges are threaded to prevent cuttings from falling inside the valve first fit the flanges to the piping and then clean the associated parts z install t...

Page 17: ...16 WARNING removing the four screws BS causes the device to be unserviceable Fig 13 Fig 14 Fig 15 Performance range mbar 0 22 15 120 100 250 Spring colour neutral yellow red ATTENTION once the gas tra...

Page 18: ...nlet z Care must be taken when installing the pump not to force the pump shaft along its axis or laterally to avoid excessive wear on the joint noise and overloading the gears z Pipes should not conta...

Page 19: ...roceed as follows according to the pump provided 1 remove the closing nuts H on the heater and R on the oil pressure governor of the inlet and return connections 2 screw the rotating nut of the two fl...

Page 20: ...PART II INSTALLATION 20 4 5 Hydraulic connections to the combustion head ATTENTION do not reverse gas and oil connection Key G Gas pilot A Compressed Air O Oil O A A O A O...

Page 21: ...V three phase or 230V phase phase without a neutral with the Siemens control box between the terminal 2 terminal X3 04 4 in case of LMV2x LMV3x LMV5x LME7x on the board and the earth terminal an RC Si...

Page 22: ...l heating resistors 2 4 4 5 kW Fig 20 8 12 kW Fig 21 18 24 kW Fig 22 R1 R1 230V 400 V R2 R2 R3 R3 L3 L3 L2 L2 L1 L1 R1 R1 230V 400 V R2 R2 R3 R3 R4 R4 R5 R5 R6 R6 L3 L3 L2 L2 L1 L1 R1 230V 400 V R1 R2...

Page 23: ...suction at the inlet The supplying system scope is to pump and heat oil The oil viscosity is referred in various unit measures the most common are E cSt Saybolt and Redwood scales Table 3 shows the v...

Page 24: ...ig 23 Hydraulic diagram 3ID0024 PRESSURE GOV ERNOR UNIT OIL PUMPING UNIT HEATING MEDIUM INLET HEATING MEDIUM OUTLET HEATING MEDIUM INLET HEATING MEDIUM OUTLET MAIN TANK INLET DAILY TANK UNIT BURNER 1S...

Page 25: ...ssure gauge 9 High pressure switch PO MAX DAILY TANK 10 Daily tank 11 Heating device 12 Electrical resistor 13 Pressure gauge 14 High pressure switch PO MAX 15 Low pressure switch PO MIN 16 Low thermo...

Page 26: ...to avoid the gassification of the oil low boiling products and the cavitation The cavitation compromises the burner operation it causes the pump to break too The diagram on Fig 26 roughly shows the i...

Page 27: ...ard RedwoodSeconds no 2 Admiralty 1 1 31 29 2 56 1 16 35 32 1 4 3 1 31 40 36 2 5 1 7 4 1 58 50 44 3 5 83 10 3 1 88 60 52 3 6 77 13 1 2 17 70 12 95 60 9 7 6 15 7 2 45 80 13 7 69 2 8 44 18 2 2 73 90 14...

Page 28: ...30 40 50 60 70 80 90 100 110 120 130 140 150 160 TEMPERATURE C VISCOSITY E LIGHT OIL 1 3 E AT 20 C HEAVY OIL 2 4 E AT 50 C HEAVY OIL 4 E AT 50 C HEAVY OIL 7 5 E AT 50 C HEAVY OIL 10 E AT 50 C HEAVY O...

Page 29: ...re at the pump inlet should be 80 C see diagram Indicative diagram showing the oil pressure according to its temperature OIL TEMPERATURE FOR PUMP FEEDING 1 10 100 0 10 20 30 40 50 60 70 80 90 TEMPERAT...

Page 30: ...rought the SA connection acting on the T cap Before starting up the burner make sure that the return pipe to the tank is not obstructed Any obstruction would cause the pump seal to break ATTENTION bef...

Page 31: ...ations Fig 27 Danfoss MCX Fig 28 Probe connections Danfoss MCX Menu path Oil viscosity at 50 C according to the letter shown in the burner model P N E D H 89 cSt 50 cSt 50 cSt 110 cSt 110 cSt 400 cSt...

Page 32: ...flow rate can be adjusted choosing a pneumatic nozzle that suits the boiler utilisation output and setting the delivery and return pressure values according to the ones quoted on the following charts...

Page 33: ...PART III OPERATION 33 FLUIDICS 12AG 90Kg h...

Page 34: ...ssed air to clean the gun With this operation the oil between the valves and the nozzle is drained The air pressure value for the gun cleaning must be setted to the pressure value of the atomization m...

Page 35: ...olenoid valve operation M Gas proving system intervention N Flame monitor device reset pushbutton O Gas proving system device reset pushbutton P Pre heating resistors safety thermostat Q Pre heating o...

Page 36: ...he flues temperature gets too low to cause condensation in the chimney The heavy oil flow rate can be adjusted choosing a nozzle that suits the boiler utilisation output and setting properly the deliv...

Page 37: ...the Service mode Info and Enter keys Used for Info and Service menues Used as Enter key in the setting modes Used as Reset key in the burner operation mode Used to enter a lower level menu Key Used t...

Page 38: ...Password 100 Informazioni generali General OEM Service Info 200 Controllo bruciatore Burner control OEM Service 400 Curve rapporto Ratio curves OEM Service 500 Controllo rapporto Ratio control OEM Ser...

Page 39: ...ty time ignition transformer ON Ph42 TSA1 primo tempo sicurezza trasformatore accen sione OFF TSA1 1st safety time ignition transformer OFF t42 preignition time OFF Ph44 t44 intervallo 1 t44 interval...

Page 40: ...display will show InFo Press the enter InFo key 3 then il will show the first code 167 flashing on the right side it will show the data entered By pressing or it is possible to scroll up or down the...

Page 41: ...for more seconds the display will show 9 Once the last parameter is accessed 143 by pressing the End message will flash 10 Press InFo for more than three seconds or for more than three seconds orto re...

Page 42: ...e reset press InFo for one second The unit displays an event which does not lead to shutdown The display shows current error code c alternating with diagnostic code d Press InFo to return to the displ...

Page 43: ...43 by pressing the End message will blink 3 Press InFo for more than three seconds or for more than three seconds orto return to the normal display For further nformation see tha LMV2 related manual P...

Page 44: ...get values lower than these limits z Check that the burner is operating correctly z Clockwise turn the pressure switch adjusting ring nut as to increase the pressure value until the burner stops z Sl...

Page 45: ...he three V screws that fix the adjusting plate D 2 insert a screwdriver on the adjusting plate notches and let it move CW CCW as to open close the holes 3 once the adjustmet is performed fasten the V...

Page 46: ...djusted by operating the screw VS located under the cover C By screwing down the pressure is increased and by unscrewing it is reduced Note the screw VSB must be removed only in case of replacemente o...

Page 47: ...ter and soap blow it with compressed air or replace it if necessary 3 replace the cartridge in its proper position taking care to place it inbetween the guides as not to hamper the cap replacement 4 b...

Page 48: ...on 1 and 2 Fig 35 Fig 36 is twice as high compared to the last check You can change the filter without removing the fitting 1 Interrupt the gas supply closing the on off valve 2 Remove screws 1 6 Fig...

Page 49: ...2 remove the set value spring 3 from housing 4 3 Replace spring 3 4 Carefully insert the new set value spring Pay attention to mount properly First insert the spring part with smaller diameter in the...

Page 50: ...photocell proceed as follows 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply 3 remove the photocell from its slot 4 clean the bulbe if dirty taking care not to touc...

Page 51: ...stop To stop the burner in the seasonal stop proceed as follows 1 turn the burner main switch to 0 Off position 2 disconnect the power mains 3 close the fuel valve of the supply line 12 9 Burner dispo...

Page 52: ...MAINTENANCE 52 13 0 WIRING DIAGRAMS Refer to the attached wiring diagrams WARNING 1 Electrical supply 230V 50Hz 1 a c 400V 50Hz 3N a c 2 Do not reverse phase with neutral 3 Ensure burner is properly...

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Page 56: ...ia L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail cibunigas cibunigas it Note specifications and data subject to change Errors a...

Page 57: ...Service manual AZL2x LMV2x 3x Burner Management System M12916CD Rev 3 4 03 2023...

Page 58: ...900 Process data 32 Actuators references 33 Gas proving system 33 Air fuel curve points 33 COMMISSIONING THE BURNER 34 Warm setting 38 Cold setting 39 BURNER STARTUP WITH LMV2x ALREADY PROGRAMMED 40...

Page 59: ...CTIONS FOR BURNERS z The burner should be installed in a suitable room with ventilation openings complying with the requirements of the regulations in force and sufficient for good combustion z Only b...

Page 60: ...ditions such as the development of toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 2009 142 EC Gas Appliances Directive 2006 95 EC on low voltage Directi...

Page 61: ...apparatus EN 50165 Electrical equipment of non electric appliances for household and similar purposes Safety requirements UNI EN 746 2 Industrial thermoprocessing equipment Burner data plate For the...

Page 62: ...forms all the burner control functions and of the Siemens AZL local programming unit that interfaces the system with the user Keys 1 Burner 2 AZL2 3 Air actuator 4 Fuel actuator 5 LMV2 User interface...

Page 63: ...ice mode Info and Enter keys Used for Info and Service menues Used as Enter key in the setting modes Used as Reset key in the burner operation mode Used to enter a lower level menu Key Used to decreas...

Page 64: ...8 Parameters level heating engineer...

Page 65: ...ription Password 000 Internal parameters OEM Service 100 Informazioni generali General OEM Service Info 200 Controllo bruciatore Burner control OEM Service 300 Controllo bruciatore solo LMV26 Burner c...

Page 66: ...kup data set Service Info Param Descrizione Description Password LMV20 LMV27 LMV26 LMV37 102 Data produzione in gg mm aa Identification date yy mm dd Service Info x x x 103 Numero identificativ Identi...

Page 67: ...ed OEM Service x x 145 Indirizzo dispositivo per Modbus Device address for Modbus OEM Service x x 146 Velocit di trasmissione per Modbus Baud rate for Modbus OEM Service x x 147 Parit per Modbus Parit...

Page 68: ...erci zio azzerabile da Service Fuel 1 Operation hours resettable Service Info x 174 Fuel 1 secondo combustibile Numero di partenze azzerabile da Service Fuel 1 Number of startups resettable Service In...

Page 69: ...e fuel train modula ting multistage actuators etc __ undefined delete curves 1 gas direct ignition G mod 2 ignition by gas pilot connected between the two gas solenoid valves EV1 EV2 Gp1 mod 3 ignitio...

Page 70: ...x x x 210 Allarme impedimento avviamento 0 non attivo 1 attivo Alarm in the event of start prevention 0 deactivated 1 activated OEM Service x x x 211 Tempo aumento giri ventilatore valore fab brica 2...

Page 71: ...nge impostazione 20s 60min Gas Prepurge time default value 20s range 20s 60min OEM Service x x x 226 Gas tempo di preaccensione valore fab brica 2s range impostazione 0 2s 60min Gas Preignition time d...

Page 72: ...ivo 1 esso modificabile solo su LMV37 Dal punto di vista della sicurezza il funzionamento continuo valido esclusiva mente per bruciatori di gas con elettrodo di rilevazione Gas Forced intermittent ope...

Page 73: ...Postpurge time 3 abortion with load controller LR ON OEM Service x x x 261 Olio sonda rilevazione fiamma attivo valore fabbrica 0 0 QRB QRC 1 ION QRA Oil active detector flame evaluation default value...

Page 74: ...0 inactive 1 active from phase 38 2 active from safety time TSA OEM Service x x 277 Olio Pressostato olio di massima ingresso POC 0 inattivo 1 pressostato olio di massima 2 POC Oil Pressure switch max...

Page 75: ...lvole EV1 EV2 del gas regolazione pneumatica Gp1 mod pneu 9 accensione tramite pilota gas con attacco a monte dell elettrovalvola EV1 del gas regolazione pneumatica Gp2 mod pneu 10 olio modulante con...

Page 76: ...ore fabbrica 1 0 QRB QRC 1 ION QRA Fuel 1 Gas active detector flame evalua tion default value 1 0 QRB QRC 1 ION QRA OEM Service x 322 Combustibile 1 Gas Preventilazione valore fabbrica 1 1 attivo 0 no...

Page 77: ...Intervallo 2 valore fabbrica 2s range impostazione 0 2s 60min Fuel 1 Gas Interval 2 default value 2s range 0 2s 60min OEM Service x 333 Combustibile 1 Gas Tempo postcombu stione valore fabbrica 8s ra...

Page 78: ...t filling time default value 3s range 0 2s 10s OEM x 345 Combustibile 1 Gas tempo test pressione gas valore fabbrica 10s range imposta zione 0 2s 60s Fuel 1 Gas proving test time gas pres sure default...

Page 79: ...mbustibile 1 Olio tempo di risposta a cadute di pressione entro TSA1 e TSA2 valore fabbrica 1 8s range imposta zione 0 2s 14 8s Fuel 1 Oil time to respond to pressure faults in TSA1 and TSA2 default v...

Page 80: ...censione corta Ph38 fase pro gramma 38 1 preaccensione lunga con ventilatore Ph22 fase programma 22 Fuel 1 Oil time oil ignition default value 1 0 short preignition Ph38 progr phase 38 1 long preignit...

Page 81: ...ting the cur ves OEM Service x x x 403 Curve controllo inverter F A si accede alla lista dei punti da impostare da P0 a P9 con sultare paragrafo Impostazione curve Ratio control curves VSD curve setti...

Page 82: ...repurge speed 100 Index 2 postpurge speed 50 OEM Service x x 504 Combustibile 1 Posizione servocomando combustibile in assenza di fiamma no flame Indice 0 posizione di sosta 0 Indice 1 posizione preve...

Page 83: ...di carico per modulazione valore fabbrica n d range imposta zione 20 100 Lower load limit default value n d range 20 100 OEM Service x x x 546 Percentuale massima di carico per modula zione valore fa...

Page 84: ...0 combustibile Indice 1 aria Tolerance limit of position monitoring 0 1 Index 0 fuel Index 1 air OEM Service x x x 608 Combustibile 1 Impostazione punto di riferi mento Indice 0 combustibile Indice 1...

Page 85: ...top SQN1 3 both OEM x 613 Tipo di servocomando Indice 0 combustibile Indice 1 aria 0 5s 90 1Nm 1 2Nm 3Nm 1 10s 90 6Nm 2 17s 90 10Nm Type of actuator Index 0 fuel Index 1 air 0 5 s 90 1Nm 1 2Nm 3Nm 1 1...

Page 86: ...tion of analog output default value 0 0 DC 0 10 V 1 DC 2 10 V 2 DC 0 2 10 V OEM Service LMV27 x x ATTENTION as for SQM3x actuators set the direction according to the acutator function As far as SQN1x...

Page 87: ...ror history 701 725 02 diagnostic code Service Info Storico errori 701 725 03 classe errore Error history 701 725 03 error class Service Info Storico errori 701 725 04 fase Error history 701 725 04 ph...

Page 88: ...Active load source OEM Service 945 Solo con LMV26 Combustibile attuale 0 combustibile 0 1 combustibile 1 Actual fuel 0 fuel 0 1 fuel 1 Service Info 947 Risultato interrogazione contatti codifica bit...

Page 89: ...a leakage test designed to detect leaking gas valves and if necessary to pre vent the valves from opening or ignition from being switched on Lockout is initiated When performing valve proving the gas...

Page 90: ...2x already programmed At the first LMV startup the AZL display will show It means that the unit was never set or that no mode was chisen or that some parameters have to be set furthert Push F fuel and...

Page 91: ...l elettrov EV1 del gas Gp2 mod 4 accensione a gasolio modul Lo mod 5 accens a gasolio bistadio Lo 2 stage 6 accens a gasolio tristadio Lo 3 stage Burner operating mode fuel train mod multi stage actua...

Page 92: ...e fuel actuator 0F until the requested value is reached for example 12 15 see below for the ignition point or press F and to decrease the angle To set the air damper opening angle 0A in the ignition p...

Page 93: ...er is operating warm setting by pressing the ENTER InFo or while the burner is in stand by mode cold setting by pressing ENTER CAUTION at the first burner adjustment it is recommended to set the maxim...

Page 94: ...ugh the flue analyser Keep the air excess inside normal figures from 3 to 7 residual O2 operating by means for the air damper servomotor Keep increasing the air damper opening and then the gas throttl...

Page 95: ...t before end by pressing ESC or for a faulty shutdown the message OFF UPr Start preven tion will be diplayed until all the curvepoints will be set Note2 if the gas flow rate at high flame point maximu...

Page 96: ...e than 5 seconds to process the curve downwards The curve is then a straight line go on checking the combustion values point by point change them if necessary and in case linearise the curve again Bef...

Page 97: ...e burntime Ph72 travelling to postpurging Ph74 postpurge countdown is displayed Press ESC the parameter 546 Setting the maximum load is displayed Then press to exit the programming mode The display wi...

Page 98: ...n Longer or shorter pushes on the button do not produce a reset so that the system maintains the lockout position Timeout for menu operation The time for automatically leaving the parameter setting le...

Page 99: ...levels By means of a proper use of the keys it is possible to enter the various level parameters as shown in the following flow chart The burner and consequently the LMV2x are factory set the air and...

Page 100: ...nd go back to the flashing number The Info level shows some basic parameters as 5 Example choose parameter 102 to show the date the display shows parameter 102 flashing on the left and characters _ _...

Page 101: ...h another message Diagnostic code in the example diagnostic code 3 Record the codes and find out the fault in the Error table To perform the reset press InFo for one second The unit displays an event...

Page 102: ...ht By pressinf or it is possible to scroll up down the parameter list 2 Once the last parameter is accessed 143 by pressing the End message will blink 3 Press InFo for more than three seconds or for m...

Page 103: ...ignition time OFF Ph44 t44 intervallo 1 t44 interval 1 Ph50 TSA2 secondo tempo sicurezza TSA2 2nd safety time Ph52 t52 intervallo 2 t52 interval 2 Ph60 Funzionamento 1 stazionario Operation 1 stationa...

Page 104: ...ess ENTER until the display will show with the button go to the group 000 of the parameters and press with the buttons and go to 050 parameter press the disply show press again with the button select...

Page 105: ...uttons by pressing enter to confirm iWith the buttons go to the group 000 of the parameters press end select the 050 parameter press the disply show with the button the display shows press again with...

Page 106: ...50 ERROR CODE TABLE...

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Page 121: ...L PE QRB C N ION QRB C X75 1 X10 05 1 X10 06 1 X3 02 1 PLUFT FLAMME P L PE N L 2 3 L X5 03 1 X8 04 1 X8 02 1 X5 03 X10 05 X7 01 X8 04 X8 02 X75 X10 06 X3 02 X3 04 N PE L 1 1 1 1 1 1 1 1 1 QRA QRA QRA...

Page 122: ...66 Wiring variants for LMV27 2 Fuel meter input 1 Supply fuel meter ConnectorX75 ConnectorX5 02 ConnectionsPmax...

Page 123: ...tion speed output 2 GND signal reference 1 Controller input 4 20mA 5 Supply 4 Feedback signal 3 PWM Pulse Width Modulation speed output 2 GND signal reference 1 External supply 24V DC ConnectorX75 Con...

Page 124: ...dulation speed output 2 GND signal reference 1 Controller input 4 20mA 5 Supply ConnectorX75 ConnectorX64 ConnectorX74 2 Fuel meter input 1 Supply fuel meter ConnectorX5 02 Connections Pmax 4 Feedback...

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Page 128: ...and data subject to change Errors and omissions excepted C I B UNIGAS S p A Via L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail...

Page 129: ...y logic continuous 0 10V Rload 250K 0 4 20mA Rload 500 Control outputs on off Maximum power limit heat cool 0 0 100 0 C F selection configurable from faceplate Linear scale ranges 1999 to 9999 with co...

Page 130: ...eld is reached the value will not change even if the key remains pressed Automatic Manual adjustment selection Active only when PV display visualises the process variable button pressed for at least 5...

Page 131: ...ed INF InP Out PAS 99 Pro Lin Input settings Output settings Hardware configuration Input linearization NO Keep the F key pressed to scroll the menus Release the F key to select the displayed menu Pre...

Page 132: ...min digit sec see SP r Antireset Feedforward 0 9999 scale points 100 0 100 0 Reset power 100 0 100 0 Softstart time 0 0 500 0 min LBA alarm may be reset by simultaneously pressing keys when OutP is di...

Page 133: ...32 3182 32 0 999 9 6 TC S C 0 1750 0 0 999 9 7 TC S F 32 3182 32 0 999 9 8 TC T C 200 400 199 9 400 0 9 TC T F 328 752 199 9 752 0 28 TC CUSTOM CUSTOM 29 TC CUSTOM CUSTOM 30 PT100 C 200 850 199 9 850...

Page 134: ...ntrol type 0 disabled 1 V0 Heat action 3 V3 Heat action 8 valve manual control with Raise and Lower keys ac t dE b Actuator travel time time employed by the valve to change from entirely open to entir...

Page 135: ...I heat 4 5 6 PID heat 7 8 9 ON OFF heat 10 11 12 13 14 Selection of derivative action sampling time 0 sample 1 sec 16 sample 4 sec 32 sample 8 sec 64 sample 240 msec Note LbA alarm is not enabled with...

Page 136: ...g scale s 33 s 00 Lin Lin Custom linearization for main input the n step value corresponds to input mV beginning scale n mV mV mV full scale mV beginning scale 32 Step 0 beginning of scale value Step...

Page 137: ...entially at firing Ramp 0 phase Enabled by setting GS 0 0 Starting from setpoint PV initial state it reaches pre heating set SP 0 with gradient GS 0 Maintenance phase Enabled by setting Ht 0 0 Maintai...

Page 138: ...ue Minimum impulse t Lo expressed as a of the actuator time resolution 0 1 Represents the minimum change in position corresponding to a minimum change in power supplied by the instrument below which t...

Page 139: ...of the integral The frequency and duration of the impulses is correlated to the integral time h it or c it Non movement behavior t Hi 0 with power 100 or 0 0 the corresponding open or close outputs a...

Page 140: ...e gradient 12 SET GRADIENT The function works for single output systems heating or cooling The self tuning action calculates optimum control parameter values during process startup The variable for ex...

Page 141: ...ing and exposed terminals on the back only for low power supply supply from Class 2 or low voltage limited energy source power supply lines must be separated from device input and output lines always...

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Page 143: ...positive for output 1 terminals 21 22 ex Q13 Q14 Hy n 5 hysteresis negative for output 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and...

Page 144: ...t 99 push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key f...

Page 145: ...tput 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F...

Page 146: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

Page 147: ...ar 6bar 6bar To modify it directly use up and down arrows By pushing F you go to parameter Transmitter 1 6bar 3bar 10bar 16bar 25bar 40bar Hy P 0 2bar 0 5bar 0 5bar 0 8bar 1 25bar 2bar Hy n 0bar 0bar...

Page 148: ...pushed F until visualization of Hrd Hrd CtrL 6 PID warm AL nr 1 but 1 diSP 0 Ld 1 1 Ld 2 28 Ld 3 20 Keep pushed F until you visualize PASS release F and through the arrows set 99 push F and visualize...

Page 149: ...lease F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F keep it pushed until all parameters InF CFG InP Out PASS are visualiz...

Page 150: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

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Page 153: ...RWF50 2x RWF50 3x User manual M12922CB Rel 1 0 07 2012...

Page 154: ...2 DEVICE INSTALLATION Install the device using the relevant tools as shown in the figure To wire the device and sensors follow the instructions on the burner wiring diagram...

Page 155: ...ble through bin1 2 InP1 or y only display Parameter Level PArA HYS1 HYS2 HYS3 Pb1 dt rt db tt Configuration Level ConF and lower level InP Cntr rAFC outP only RWF50 3 binF diSP Main navigation Basic d...

Page 156: ...Factory setting Remarks Proportional band PB 1 1 9999 digit 10 Typical value for temperature Derivative action dt 0 9999 sec 80 Typical value for temperature Integral action rt 0 9999 sec 350 Typical...

Page 157: ...Pt1000 3 fili 4 Pt1000 2 fili 5 Ni1000 3 fili 6 Ni1000 2 fili 7 0 135 ohm 15 0 20mA 16 4 20mA 17 0 10V 18 0 5V 19 1 5V OFF1 sensor offset 1999 0 9999 Using the measured value correction offset a meas...

Page 158: ...r working range limit bold factory settings ConF rAFC Activation boiler shock termic protetion RWF50 can activate the thermal shock protection only on sites where the set point is lower than 250 C and...

Page 159: ...Value Description bin1 digital inputs terminals DG D1 0 1 2 4 0 without function 1 set point changeover SP1 SP2 2 set point shift Opr dSP parameter value of set point modify 4 changeover of operating...

Page 160: ...culates PID values for its operation deciding which are most suitable for the specific kind of request Display of software version The software version is shown by pushing Enter UP arrow on the upper...

Page 161: ...9 Electric connection With 7 pins connector version With terminals version Matches terminals between RWF50 2 and RWF40 0x0...

Page 162: ...00 0 5 20 80 0 125 600 kPa Probe 4 20mA 0 40bar 16 0 0 4000 needless 0 4000 0 5 20 80 0 200 600 kPa Siemens QBE2002 P4 17 0 0 400 needless 0 400 0 5 20 80 0 20 200 kPa Siemens QBE2002 P10 17 0 0 1000...

Page 163: ...ng is of paramount importance It s good to be admired even better to be effective Heating systems the room sensor must not be installed in rooms with heating units complete with thermostatic valves Av...

Page 164: ...by hot air coming from the pipe Bend 0 4m sensor by hand never use tools as illustrated Installing differential pressure sensors for water Installation with casing facing down not allowed With tempera...

Page 165: ...ust inhibitor on a min 100mm length of pipe Sensors come with straps for pipes up to 100 mm in diameter Placing the probes QAD22 QAE21 QAP21 RCA With pumps on outlet with 3 ways valves with 4 ways val...

Page 166: ...ence in pressure between two ducts D Measurement of difference in pressure between two rooms or of inside of duct and outside Basic principles Measuring static pressure i e pressure exerted by air on...

Page 167: ...0 1 6bar signal 4 20mA 2560189 Pressure probe Danfoss MBS 3200 P 10 0 10bar signal 4 20mA 2560190 Pressure probe Danfoss MBS 3200 P 16 0 16bar signal 4 20mA 2560191 Pressure probe Danfoss MBS 3200 P...

Page 168: ...16 Note Specifications and data subject to change Errors and omissions excepted...

Page 169: ...KM3 Modulator USER MANUAL M12927CA Rel 1 0 10 2020...

Page 170: ...M12927CA MOUNTING 2...

Page 171: ...value ru ccess to Set Point ogrammable k art the program utotune Auto nt to the burne ncrease decrease r is powered o burner is YS mands t selection ional informat unning time key mmed function Man Ti...

Page 172: ...t be setted to ON Powered pressure probe 0 4 20 mA between terminal 4 power supply 2 negative e 1 positive Note set IO4F to ON to activate Out4 Power supply connection Neutral wire terminal 9 Phase te...

Page 173: ...n 5 SP setpoint value change increase decrease SP 2480 Confirm Next AL1 250 AL1 parameter value change increase decrease Confirm Next Back to the first parameter Confirm Next HAL1 parameter value chan...

Page 174: ...L Thermocouple K Depends on the probe SP Set point 1 SPLL SPLH See page 7 AL1 AL1 threshold AL1L AL1H E U HAL1 AL1 hysteresis 1 9999 E U Pb Proportional band 1 9999 E U ti Integral time 0 oFF 9999 s t...

Page 175: ...5 120 1 5 0 160 100 4 20mA 0 10bar Pressure probe 4 20 0 0 1000 on 50 50 5 120 1 5 0 1000 600 4 20mA 0 16bar Pressure probe 4 20 0 0 1600 on 80 80 5 120 1 5 0 1600 600 4 20mA 0 25bar Pressure probe 4...

Page 176: ...d group When the upper display is showing a parameter and the lower display is showing its value this key allows to store the selected value for the current parameter and access the next parameter wit...

Page 177: ...on 1 DI1 reverse action DI2 direct action 2 DI1 direct action DI2 reverse action 3 DI1 reverse action DI2 reverse action 0 Out GROUP Output parameters Liv N Param Description Values Default C 14 o1F O...

Page 178: ...d out of range 1 Alarm 1 enabled in stand by mode 2 Alarm 1 enabled in out of range condition 3 Alarm 1 enabled in stand by mode and in overrange condition 1 GRUPPO AL2 parametri allarme 2 Liv N Param...

Page 179: ...l ON OFF control with neutral zone 3Pt Servomotor control available only when Output 2 and Output 3 have been ordered as M 3pt C 57 Auto Autotuning selection 4 Oscillating auto tune with automaticrest...

Page 180: ...e value coming from serial link is used as remote set point trin The value will be added to the local set point selected by A SP and the sum becomes the operative set point PErc The value will be scal...

Page 181: ...al mode with a power output equal to zero St bY Starts in stand by mode Auto C 129 oPr E Operative modes enabling ALL All modes will be selectable by the next parameter Au oP Auto and manual OPLO mode...

Page 182: ...t in 137 h Job 8 Totalizer of control relay worked days number of hours the control relay has been in ON condition divided by 24 9 Totalizer of control relay worked hours number of hours the control r...

Page 183: ...mations see below Performs the action programmed by 121 uSrb button function during RUN TIME parameter Additional information This instrument is able to show you some additional informations that can...

Page 184: ...set manual modes during program execution the program will be frozen and it will restart when the instrument will come back to Auto mode If you set manual modes during self tune execution the self tu...

Page 185: ...ssages disappears automatically When the error continues send the instrument to your supplier RonE Possible problem of the firmware memory When this error is detected send the instrument to your suppl...

Page 186: ...4 terminals AI4 COM controls the inner heater temperature As soon the relevant set point is got it drives the output number 4 terminals C4 NO4 linked to the relais KTCN This allows the oil pump to sta...

Page 187: ...r temperature probe input AI2 probe Pb2 set point tCI plant consent temperature probe when installed input AI3 probe Pb3 set point OIL oil heater output temperature probe PID regulation input AI4 prob...

Page 188: ...gin first CnF Configuration menu Parameter configuration rEG Regulation menu Set to set point probe thresholds etc ALA Alarm menu Access to alarm management Act Active alarms Show the active alarms rE...

Page 189: ...9 30 0 A4P 2 3 11 A4C Calibration Probe 4 Don t modify it 20 0 20 0 0 0 C A4P 0 3 12 dI Digital input 1 dI1 Input 1 polarity Pump Change type of digital input NC o NO 0 1 1 3 13 dI2 Alarm polarity fr...

Page 190: ...Startup number Don t modify it 0 5 2 3 36 tU3 Measurement cycles number Don t modify it 1 4 2 3 37 tU4 Max differential command exit Don t modify it 0 01 10 00 10 00 V 3 38 tU5 Differential reduction...

Page 191: ...pe of regulation of probe 3 Oil tank exit Type of regulation 0 thermostat 1 PID don t modify 0 1 1 3 50 OIL Set point Probe 3 Oil tank exit Nozzle oil temperature according to the table Set point adju...

Page 192: ...p24 DerivativeTime Td for PID Probe 1 Tank resistor Derivative time for second PID regulation 0 0 300 0 23 0 s rE3 1 3 66 p25 Overshooting for Integral action Tank resistor Don t modify it 100 1000 2...

Page 193: ...bout 1 5 E which guarantees correct and safe functioning of the burner The temperature values in the table guarantee the respect of that parameter and are valid when the pre heating tank is installed...

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