Ultrasonic UP3218 Operator And Maintenance Manual Download Page 109 | Manualshive

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Property of Ultrasonic Power Corporation -

© 2018

Publication #181114

109

90-Gallon Cleaning Console with Filtration,

Weir and Sparger

UP4822-

90-G

ALLON

U

LTRASONIC

C

LEANING

C

ONSOLE

Table of Contents

1. SPECIFICATIONS ............................................................................................................................................. 110

2. OPERATING INSTRUCTIONS ........................................................................................................................... 111

3. INSPECTION AND MAINTENANCE .................................................................................................................. 115

4. TROUBLESHOOTING ....................................................................................................................................... 117

5. COMPONENT REPAIR AND REPLACEMENT .................................................................................................... 120

6. ILLUSTRATIONS AND SCHEMATICS ................................................................................................................. 124

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Summary of Contents for UP3218

Page 1: ...IC CLEANING CONSOLE UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Ultrasonic Power Corporation 239 E Stephe...

Page 2: ...th this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for years to come Thank You again for selecti...

Page 3: ...SOLE WITH FILTRATION 92 90 GALLON CLEANING CONSOLE WITH FILTRATION WEIR AND SPARGER 109 90 GALLON BASS CLEANING CONSOLE WITH FILTRATION 127 135 GALLON BASE CLEANING CONSOLE 144 135 GALLON CLEANING CON...

Page 4: ...injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow this safe...

Page 5: ...cumstances should waste water be poured into it as the water could overflow the drain and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unl...

Page 6: ...6 NEVER TURN OFF THE MAIN POWER SWITCH IN SOME REMOTE SPOT AND THEN SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD 7 IN THE EVENT OF SHOCK ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATE...

Page 7: ...ungrounded red return grounded green yellow protective earth The system also contains one drain valve for tank content drainage The drain can be plumbed into a facility drain or remaining unplumbed fo...

Page 8: ...39 Gallon Base Cleaning Console UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 9 2 OPERATING INSTRUCTIONS 10 3 INSPECTION AND MAINTENANCE 13 4 TROUBLESHOOTING 15 5 COM...

Page 9: ...rature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off...

Page 10: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 11: ...ts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts the...

Page 12: ...ny chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the hea...

Page 13: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Page 14: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Page 15: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Page 16: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Page 17: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM I...

Page 18: ...ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE...

Page 19: ...1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specificat...

Page 20: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Page 21: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 21 6 Illustrations and Schematics Figure 1 Console Overview...

Page 22: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 22 Figure 2 Electrical Schematic...

Page 23: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 23 Figure 3 Plumbing Diagram...

Page 24: ...llon Cleaning Console with Filtration UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 25 2 OPERATING INSTRUCTIONS 26 3 INSPECTION AND MAINTENANCE 29 4 TROUBLESHOOTING 3...

Page 25: ...40 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above...

Page 26: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 27: ...ent and lower operating costs As agitation will hinder cavitation it is recommended that the operator not use the pump and filter during cleaning If it is absolutely necessary the lowest flow rate per...

Page 28: ...n Do not use any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day...

Page 29: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Page 30: ...ORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild dete...

Page 31: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Page 32: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Page 33: ...o the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fu...

Page 34: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 35: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 36: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Page 37: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Page 38: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 38 6 Illustrations and Schematics Figure 4 Console Overview...

Page 39: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 39 Figure 5 Electrical Schematic...

Page 40: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 40 Figure 6 Plumbing Diagram...

Page 41: ...ning Console with Filtration Weir and Sparger UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 42 2 OPERATING INSTRUCTIONS 43 3 INSPECTION AND MAINTENANCE 47 4 TROUBLESH...

Page 42: ...f temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liquid...

Page 43: ...r 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to...

Page 44: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Page 45: ...leaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve C Reservoir Weir Drain The speed at which the sy...

Page 46: ...uired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may vo...

Page 47: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Page 48: ...UNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or...

Page 49: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Page 50: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Page 51: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Page 52: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 53: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 54: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Page 55: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Page 56: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 56 6 Illustrations and Schematics Figure 7 Console Overview...

Page 57: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 57 Figure 8 Electrical Schematic...

Page 58: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 58 Figure 9 Plumbing Diagram...

Page 59: ...n Tenor Cleaning Console with Filtration UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 60 2 OPERATING INSTRUCTIONS 61 3 INSPECTION AND MAINTENANCE 64 4 TROUBLESHOOTIN...

Page 60: ...F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated ab...

Page 61: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 62: ...ent and lower operating costs As agitation will hinder cavitation it is recommended that the operator not use the pump and filter during cleaning If it is absolutely necessary the lowest flow rate per...

Page 63: ...use any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn fi...

Page 64: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Page 65: ...ORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild dete...

Page 66: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Page 67: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Page 68: ...o the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fu...

Page 69: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 70: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 71: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Page 72: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Page 73: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 73 6 Illustrations and Schematics Figure 10 Console Overview...

Page 74: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 74 Figure 11 Electrical Schematic...

Page 75: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 75 Figure 12 Plumbing Diagram...

Page 76: ...90 Gallon Base Cleaning Console UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 77 2 OPERATING INSTRUCTIONS 78 3 INSPECTION AND MAINTENANCE 81 4 TROUBLESHOOTING 83 5 CO...

Page 77: ...rature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off...

Page 78: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 79: ...ts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts the...

Page 80: ...ny chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the hea...

Page 81: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Page 82: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Page 83: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 84: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Page 85: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM I...

Page 86: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 87: ...1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specificat...

Page 88: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Page 89: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 89 6 Illustrations and Schematics Figure 13 Console Overview...

Page 90: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 90 Figure 14 Electrical Schematic...

Page 91: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 91 Figure 15 Plumbing Diagram...

Page 92: ...lon Cleaning Console with Filtration UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 93 2 OPERATING INSTRUCTIONS 94 3 INSPECTION AND MAINTENANCE 97 4 TROUBLESHOOTING 99...

Page 93: ...40 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above...

Page 94: ...r 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to...

Page 95: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Page 96: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Page 97: ...ce to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the syst...

Page 98: ...NY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry wi...

Page 99: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 100: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 101: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Page 102: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 103: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 104: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Page 105: ...om mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter...

Page 106: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 106 6 Illustrations and Schematics Figure 16 Console Overview...

Page 107: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 107 Figure 17 Electrical Schematic...

Page 108: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 108 Figure 18 Plumbing Diagram...

Page 109: ...ng Console with Filtration Weir and Sparger UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 110 2 OPERATING INSTRUCTIONS 111 3 INSPECTION AND MAINTENANCE 115 4 TROUBLES...

Page 110: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liquid...

Page 111: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 112: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Page 113: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve F Reservoir Weir Drain The speed at which the s...

Page 114: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Page 115: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 116: ...ECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free clo...

Page 117: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 118: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 119: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Page 120: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 121: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 122: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Page 123: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Page 124: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 124 6 Illustrations and Schematics Figure 19 Console Overview...

Page 125: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 125 Figure 20 Electrical Schematic...

Page 126: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 126 Figure 21 Plumbing Diagram...

Page 127: ...Bass Cleaning Console with Filtration UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 128 2 OPERATING INSTRUCTIONS 129 3 INSPECTION AND MAINTENANCE 132 4 TROUBLESHOOTIN...

Page 128: ...F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abo...

Page 129: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 130: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Page 131: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Page 132: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 133: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Page 134: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 135: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 136: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Page 137: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 138: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 139: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Page 140: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Page 141: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 141 6 Illustrations and Schematics Figure 22 Console Overview...

Page 142: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 142 Figure 23 Electrical Schematic...

Page 143: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 143 Figure 24 Plumbing Diagram...

Page 144: ...Gallon Base Cleaning Console UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 145 2 OPERATING INSTRUCTIONS 146 3 INSPECTION AND MAINTENANCE 149 4 TROUBLESHOOTING 151 5...

Page 145: ...perature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn o...

Page 146: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 147: ...nts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts th...

Page 148: ...any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the he...

Page 149: ...e floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be insta...

Page 150: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Page 151: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 152: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Page 153: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM...

Page 154: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 155: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 156: ...ove power from the system 2 Check heater fuses located on the inside of the control panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is vis...

Page 157: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 157 6 Illustrations and Schematics Figure 25 Console Overview...

Page 158: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 158 Figure 26 Electrical Schematic...

Page 159: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 159 Figure 27 Plumbing Diagram...

Page 160: ...n Cleaning Console with Filtration UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 161 2 OPERATING INSTRUCTIONS 162 3 INSPECTION AND MAINTENANCE 165 4 TROUBLESHOOTING...

Page 161: ...140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abov...

Page 162: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 163: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Page 164: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Page 165: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 166: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Page 167: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 168: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 169: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Page 170: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 171: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 172: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Page 173: ...om mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter...

Page 174: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 174 6 Illustrations and Schematics Figure 28 Console Overview...

Page 175: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 175 Figure 29 Electrical Schematic...

Page 176: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 176 Figure 30 Plumbing Diagram...

Page 177: ...g Console with Filtration Weir and Sparger UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 178 2 OPERATING INSTRUCTIONS 179 3 INSPECTION AND MAINTENANCE 183 4 TROUBLE...

Page 178: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liqui...

Page 179: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 180: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Page 181: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve I Reservoir Weir Drain The speed at which the s...

Page 182: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Page 183: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 184: ...SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clea...

Page 185: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 186: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 187: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Page 188: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 189: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 190: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Page 191: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Page 192: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 192 6 Illustrations and Schematics Figure 31 Console Overview...

Page 193: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 193 Figure 32 Electrical Schematic...

Page 194: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 194 Figure 33 Plumbing Diagram...

Page 195: ...ra Bass Cleaning Console with Filtration UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 196 2 OPERATING INSTRUCTIONS 197 3 INSPECTION AND MAINTENANCE 200 4 TROUBLESH...

Page 196: ...F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operate...

Page 197: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 198: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Page 199: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Page 200: ...all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the system This also protects the operator from potential shock 2 C...

Page 201: ...ecommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clean exterior of system with stainl...

Page 202: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 203: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 204: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Page 205: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 206: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 207: ...trol panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or repl...

Page 208: ...age and or loose wires 7 Turn pre strainer valve to OFF position Unscrew pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tight...

Page 209: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 209 6 Illustrations and Schematics Figure 34 Console Overview...

Page 210: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 210 Figure 35 Electrical Schematic...

Page 211: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 211 Figure 36 Plumbing Diagram...

Page 212: ...Gallon Base Cleaning Console UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 213 2 OPERATING INSTRUCTIONS 214 3 INSPECTION AND MAINTENANCE 217 4 TROUBLESHOOTING 219 5...

Page 213: ...perature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn o...

Page 214: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Page 215: ...nts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts th...

Page 216: ...any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the he...

Page 217: ...e floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be insta...

Page 218: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Page 219: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 220: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Page 221: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM...

Page 222: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 223: ...y 1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specifica...

Page 224: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Page 225: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 225 6 Illustrations and Schematics Figure 37 Console Overview...

Page 226: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 226 Figure 38 Electrical Schematic...

Page 227: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 227 Figure 39 Plumbing Diagram...

Page 228: ...onsole with Filtration UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 229 2 OPERATING INSTRUCTIONS 230 3 INSPECTION AND MAINTENANCE CLICK TO USE HYPERLINKS 233 4 TRO...

Page 229: ...140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abov...

Page 230: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 231: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Page 232: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Page 233: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 234: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Page 235: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 236: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 237: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Page 238: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 239: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 240: ...trol panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or repl...

Page 241: ...d or loose wires 7 Turn pre strainer valve to OFF position Unscrew transparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand...

Page 242: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 242 6 Illustrations and Schematics Figure 40 Console Overview...

Page 243: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 243 Figure 41 Electrical Schematic...

Page 244: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 244 Figure 42 Plumbing Diagram...

Page 245: ...g Console with Filtration Weir and Sparger UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 246 2 OPERATING INSTRUCTIONS 247 3 INSPECTION AND MAINTENANCE 251 4 TROUBLE...

Page 246: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liqui...

Page 247: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Page 248: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Page 249: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve L Reservoir Weir Drain The speed at which the s...

Page 250: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Page 251: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Page 252: ...SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clea...

Page 253: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Page 254: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Page 255: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Page 256: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Page 257: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Page 258: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Page 259: ...t pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position...

Page 260: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 260 6 Illustrations and Schematics Figure 43 Console Overview...

Page 261: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 261 Figure 44 Electrical Schematic...

Page 262: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 262 Figure 45 Plumbing Diagram...

Page 263: ...manufacturer of the Third Party Products each a Third Party Warranty and collectively the Third Party Warranties directly to the first Purchaser or Customer if the first Purchaser is a distributor so...

Page 264: ...TS COST OF COVER INCIDENTAL DAMAGES AND PERSONAL INJURY WHATEVER THE UNDERLYING CAUSE AND INCLUDING THIRD PARTY CLAIMS Any and all production or performance specifications supplied by UPC are strictly...

Page 265: ...e which may occur in transit UPC will ship the repaired or replaced Product s and or accessories to the first Purchaser s or Customer if the first Purchaser is a distributor place of business using a...

Page 266: ...nt to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing diagnosis parts and labor to determine the cause of the defect and...

Page 267: ...ill be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning materials contaminants remaining in the cleaning systems tanks conso...

Page 268: ...that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to avoid...

Page 269: ...mersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment malfunct...

Page 270: ...for blanket heater 50 31 040 Analog thermostat 50 31 021 Fuse 1A 50 07 045 Fuse 2A 50 07 038 Fuse 8A 50 07 035 Fuse 10A 50 07 037 Fuse 12A 50 07 047 Fuse 15A 50 07 051 Fuse 20A 50 07 040 Fuse 25A 50 0...

Page 271: ...Ultrasonic Power Corporation 2018 Publication 181114 271 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE ELECTRONI...

Page 272: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 272 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system...

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