Tweco Spray Master Series Safety And Operating Instructions Manual Download Page 8

2

SAFETY AND OPERATING INSTRUCTIONS

89200009

SECTION 2: SAFETY PRECAUTIONS 

2.01  SECURITY MEASURES

!

 

WARNING

SERIOUS INJURY OR DEATH

 may result if welding and cutting equipment is not properly 

installed, used, and maintained. Misuse of this equipment and other unsafe practices can 
be hazardous. The operator, supervisor, and helper must read and understand the following 
safety warnings and instructions before installing or using any welding or cutting equip-
ment, and be aware of the dangers of the welding or cutting process.  Training and proper 
supervision are important for a safe work place. Keep these instructions for future use. 
Additional recommended safety and operating information is referenced in each section.

!

 

WARNING

This product contains chemicals, including lead, or otherwise produces chemicals known 
to the State of California to cause birth defects and other reproductive harm. 

Wash hands 

after handling.

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH

Install and maintain equipment in accordance with the National Electrical Code (NFPA 70) and 

local codes. Do not service or repair equipment with power on. Do not operate equipment with 

protective insulators or covers removed. Service or repair to equipment must be done by qualified 

and/or trained personnel only.
Do not contact electrically live parts. Always wear dry welding gloves that are in good condition. 

Aluminized, protective clothing can become part of the electrical path. Keep oxygen cylinders, chains, wires, ropes, 

cranes, and hoists away from any part of the electrical path. All ground connections must be checked periodically to 

determine if they are mechanically strong, and electrically adequate for the required current. When engaged in AC 

welding/cutting under wet conditions or where perspiration is a factor, the use of automatic controls for reducing 

the no load voltage is recommended to reduce shock hazards. Accidental contact must be prevented when using 

open circuit voltage exceeding 80 volts AC, or 100 volts DC by adequate insulation or other means. When welding 

is to be suspended for any length of time, such as during lunch or overnight, all electrode holders and electrodes 

should be removed from the electrode holder and the power supply should be turned off to prevent accidental 

contact. Keep MIG Guns, electrode holders, Tig torches, Plasma torches, and electrodes away from moisture and 

water. 

See safety and operating references 1, 2, and 8.

SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH

Ventilation must be adequate to remove smoke, fumes, and gases during operation to protect 

operators and others in the area. Vapors of chlorinated solvents can form the toxic gas “Phosgene” 

when exposed to ultraviolet radiation from an electric arc. All solvents, degreasers, and potential 

sources of these vapors must be removed from the operating area. Use air-supplied respirators if 

ventilation is not adequate to remove all fumes and gases. Oxygen supports, and vigorously 

accelerates fire and should 

never

 be used for ventilation. 

See safety and operating references 1, 2, 3, and 4.

Summary of Contents for Spray Master Series

Page 1: ...SPRAY MASTER MIG GUN English Fran ais Espa ol AIR COOLED 250 AMP 350 AMP 450 AMP SAFETY AND OPERATING INSTRUCTIONS Revision AC IssueDate 9 2016 ManualNo 89200009...

Page 2: ...illhelpyoutoavoidpotentialhazardsthat may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and FabricatorsWorldwide TWECO an ESAB Brand is a global manu...

Page 3: ...ability to any party for any loss or damage caused by any error or omission in this Manual whether such error results from negligence accident or any other cause For Printing Material Specification re...

Page 4: ...res under our sole responsibility that the product Hand Held Air Gas andWater Cooled MIGWeldingTorches To which this declaration relate s are in conformance with the following standards IEC 60974 7 20...

Page 5: ...Installation 11 4 02 TWECO MIG Kwik Connection and Adapter Kit Installation 12 SECTION 5 OPTIONAL FEATURES 13 5 01 Dual Schedule 13 5 02 Locking Trigger 13 SECTION 6 REPLACE CONDUCTOR TUBE 14 SECTION...

Page 6: ...iv This page intentionally blank...

Page 7: ...icetomakesureitiscompleteandinspecttheequipment forpossibledamageduetoshipping Ifthereisanydamage notifythecarrierimmediatelytofileaclaim Furnish completeinformationconcerningdamageclaimsorshippingerr...

Page 8: ...iveclothingcanbecomepartoftheelectricalpath Keepoxygencylinders chains wires ropes cranes andhoistsawayfromanypartoftheelectricalpath Allgroundconnectionsmustbecheckedperiodicallyto determineiftheyare...

Page 9: ...eotherside Donotweld cutcontainers thathaveheldcombustibles Allhollowspaces cavities andcontainersshouldbeventedpriorto welding cuttingtopermittheescapeofairorgases Purgingwithinertgasisrecommended Ne...

Page 10: ...es lesappareilsdelevage lestreuilsetles l vateursdetoute partieducircuit lectrique Touteslesliaisonsdeterredoivent trev rifi esp riodiquementpourd terminersielles sontsolidesetappropri esaucourantdema...

Page 11: ...utilisationn 1 2et3 LES TINCELLES DE SOUDAGE PEUVENT CAUSER DES INCENDIES ET DES EXPLOSIONS Les combustibles atteints par l arc les flammes les vols d tincelles les scories chaudes et les mat riauxcha...

Page 12: ...corte El entrenamiento y supervisi n adecuados son importantes para un lugar de trabajo seguro Guarde estas instrucciones para uso futuro En cada secci n se incluyen otras recomendaciones sobre seguri...

Page 13: ...alpersonalpresenteen reascercanas Lapieltambi ndebeserprotegidadelosrayosdel arco delcalorydelmetalderretido Siempresedeber nutilizarguantesyvestimentadeprotecci n Todoslosbolsillos deben estar cerrad...

Page 14: ...Protection Pr ctica est ndar para protecci n respiratoria AmericanNationalStandardsInstitute Institutonorteamericanodenormasnacionales 1430Broadway NewYork NY10018 5 AWSF4 1 RecommendedSafePracticesfo...

Page 15: ...320 435 570 35 290 390 520 60 250 350 450 100 195 240 351 The above duty cycles were established by testing under the following parameters Parameter MIG MAG Electrode Aluminum 3 to 5 Magnesium Mild lo...

Page 16: ...IDENTIFICATION NOTE TWECO MIG guns as a general rule have a specific nomenclature incorporated within each part number to help determine the wire size of each MIG gun Example Part Number MS3153545 Sp...

Page 17: ...g MIG guns install by directly inserting the rear connector plug into the feeder wire guide outlet see figure 2 and tightening the plug retaining screw All models of MIG guns except the Euro Kwik guns...

Page 18: ...d receptacle into the wire feeder wire guideout Tighten the wire guide attachment screw 3 If needed attach a proper sized welding cable from the welding power source to the receptacle power connection...

Page 19: ...allows the user dual schedule functionality To operate 1 Press and hold trigger 2 Press switch to change mode 3 To end operation hold trigger and press switch back to original position 5 02 LOCKING T...

Page 20: ...uring the conductor tube in place inside the handle with a 5 32 Allen wrench Refer to the figure below 2 Remove conductor tube 3 With the front end consumables removed from the conductor tube Slide th...

Page 21: ...thatwistingmotion OnMiller DirectPlugMIGguns twisting the rear of the gun approximately one revolution clockwise will raise the conduit stop out of the connector plug recess 7 03 CONDUIT INSTALLATION...

Page 22: ...rom the end of the Cablehoz and cut away the outer jacket of the cable being careful not to cut the copper strands and or lead wires 5 Pullthecopperstrandsandleadwiresawayfrom the inner core tube that...

Page 23: ...ly 15 16 23 8mm onto the connector 9 Push the copper strands underneath the sleeve It s recommended that a 1 8 glass filament tape be wrapped around the exposed copper to keep the copper strands toget...

Page 24: ...of the Cablehoz and cut away the outer jacket of the cable being careful not to cut the copper strands and or lead wires 5 Pullthecopperstrandsandleadwiresawayfrom the inner core tube that s exposed a...

Page 25: ...15 16 23 8mm onto the connector 9 Push the copper strands underneath the sleeve It s recommended that a 1 8 glass filament tape be wrapped around the exposed copper to keep the copper strands together...

Page 26: ...or replace contact tip 4 Sharp bends or kinks in conduit 4 Straighten or replace conduit 5 Dirty or plugged conduit 5 Replace conduit 6 Conduit pulled back from diffuser 6 Reposition conduit and tight...

Page 27: ...L22CT 50P 1260 1691 EL22CT 62P 1260 1692 N A Optional CT Heavy Duty N A EL22CT 62H 1260 1629 N A Furnished standard with 5 8 15 9 mm bore nozzle EL22CT 62 Fits diffuser EL52CT 16 1560 1107 Interchange...

Page 28: ...mm 42 23 15 1420 1103 Steel 030 035 0 8mm 0 9mm 42 3035 15 1420 1113 040 045 1 0mm 1 2 mm 42 4045 15 1420 1123 035 3 64 0 9mm 1 2mm 42N 3545 15 1420 1003 Aluminum 350 AND 450 AMP Wire Size in mm Part...

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Page 30: ...24 SAFETY AND OPERATING INSTRUCTIONS 89200009 SECTION 10 REPLACEMENT PARTS 13b 13a 10a 11a 12a 9b 11 10 12 13 14 9a 7a 9c 9 2 2 3 3 1 1 4 4 5 7 8 6...

Page 31: ...N A MS415X 1740 2123 Cablehoz Assembly Euro Kwik 15 ft 5 m MS225X 1720 2109 N A N A Cablehoz Assembly Euro Kwik 25 ft 8 m 9a MS102 RK 2060 2132 MS104 RK 2060 2133 MS104 RK 2060 2133 Cablehoz Front Mec...

Page 32: ...butnotLimitedto Relays Switches Contactors Solenoids Fans ElectricMotors 1year 1year GTAW TIG Multi processInverterWeldingEquipment Parts Labor 160TS 300TS 400TS 185AC DC 200AC DC 300AC DC 400GTSW 40...

Page 33: ...NA VictorMedical 6years NA VictorVSP 2years NA Firepower MIGWelders 5 2 1years NA Transformers 5years NA PartsUsedinRentalApplications 1yearfromdatesoldbysellerto authorizeddistributor MIGTorchesandA...

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Page 35: ...SAFETY AND OPERATING INSTRUCTIONS 29 89200009 This page intentionally blank...

Page 36: ...31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev...

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