Tuttnauer 3850 ELVG-D Technician Manual Download Page 5

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INTRODUCTION

This manual, together with the operator’s manual, forms the complete edition

of the Operation and Maintenance instructions. This manual is intended for the

use of the technician. It is forbidden for unqualified and unauthorized personnel

to service the autoclave in accordance with the instructions in this manual. Any

unauthorized service may result in the invalidation of the manufacturer’s

guarantee.

The qualified technician shall be an authorized electrician with the right

qualifications in electronics and shall be familiar with the local

technical/electrical regulations.

SYMBOL DESCRIPTION

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

Stand by

Summary of Contents for 3850 ELVG-D

Page 1: ...nic Table Top Autoclaves models 1730 2340 2540 3140 3850 3870 E EK EA EKA Cat No MAN205 0176 000E Rev E Tuttnauer Europe b v Paardeweide 36 4824 EH Breda P O Box 7191 4800 GD Breda Netherlands 31 76 5...

Page 2: ...e Safety Thermostat 20 7 8 Replacing the Cut Off Thermostat 21 7 9 Cleaning and Replacing the Water Level Electrodes 22 7 10 Replacing the Drain Valve 23 7 11 Replacing the Pressure Gauge 24 7 12 Repl...

Page 3: ...ont PARAGRAPH PAGE NO 11 CALIBRATION AND TESTING PROCEDURE 43 11 1 Check Up of Voltages 43 11 2 Calibration Procedure 43 12 LIST OF SPARE PARTS 44 13 PRESSURE VS TEMPERATURE FOR SATURATED STEAM 48 14...

Page 4: ...730 E and EK 58 Piping Diagram for Models E and EK Except 1730 59 Piping Diagram for Models EA And EKA 60 Electrical Diagram for Models 1730 E EK 60 Electrical Diagram for Models 1730 E EK 61 Electric...

Page 5: ...e the autoclave in accordance with the instructions in this manual Any unauthorized service may result in the invalidation of the manufacturer s guarantee The qualified technician shall be an authoriz...

Page 6: ...6 months Remove the autoclave s cover tighten the heaters screws and electrical connections valves and connectors in the control box Check the continuity of the grounding connections Check the temper...

Page 7: ...hate 0 5 mg l Conductivity 50 s cm pH 6 5 to 8 Appearance Colourless clean without sediment Hardness 0 1 mmol l Compliance with the above data should be tested in accordance with acknowledged analytic...

Page 8: ...CE ITEM ACTIVATED REMARKS WATER V WATER PUMP Water valve water pump Verify water enters the chamber EXH Exhaust valve HEATERS Heating elements Begins heating Do not maintain for long time since it wor...

Page 9: ...ments along the line the power supply the PREDG or AJUNC boards and the elements they are connected to f Check the voltages by means of connecting the Test board to JP14 on the AJUNC 3 board as detail...

Page 10: ...check the valve s control If the connection to the valve is OK please refer to the wiring diagram there must be a mechanical problem with the valve or the solenoid may be damaged If the control is fau...

Page 11: ...AJUNC 3 board it should be replaced It is recommended to replace both the AJUNC3 and the solenoid because a damaged solenoid may affect the AJUNC3 board If the control circuit on the AJUNC3 is OK the...

Page 12: ...k the input TP1 and TP8 FULL 0 0V EMPTY 5 0V Check the float s buffer it may be the input at U5 on PREDG is damaged PREDG board should be replaced 6 17 DOOR CLOSED indicator is always ON OFF Check and...

Page 13: ...he problem persists the electrode circuit on the AJUNC3 board may be short circuited or damaged 6 21 Clock and date are inaccurate new data is not stored in memory If new data operator s own parameter...

Page 14: ...ss the UP key 8 up to CODE 134 3 Press any key to continue The counter is now reset 6 26 EKA ONLY Air pump and valve always ON or OFF Check the S S R2 in the electric box Check if TP 18 is in 0 0V if...

Page 15: ...s plug 4 Connect the Short circuit pins to the L pole on the Megger 5 Connect the earth pins to the earth pole on the Megger 6 Impose an electrical potential of 500 1000V on the tested autoclave The...

Page 16: ...fety valves 1 Remove the autoclave cover see para 7 5 Dismantling the Outer Covers of the Autoclave 2 Remove the water reservoir cover 3 Unscrew the safety valve and remove it from the safety valve ba...

Page 17: ...5 Dismantling the Outer Covers of the Autoclave 2 Remove the water reservoir cover 3 Remove the water reservoir silicon gasket 4 Unscrew the air relief Valve with a 10 mm wrench and remove it from the...

Page 18: ...entire unit 1 Remove the autoclave cover see para 7 5 Dismantling the Outer Covers of the Autoclave 2 Remove the water reservoir cover 3 Remove the water reservoir silicon gasket 4 Unscrew and remove...

Page 19: ...utoclave Allow the autoclave to cool before removing outer covers 1 Remove the screws holding the rear cover 1 2 Remove the screws holding the cover to the base 2 3 On EA and EKA models dismantle the...

Page 20: ...upper cut off thermostat and the lower thermo couple to the lower safety thermostat 6 Ensure that the heating element strap is well tightened to the autoclave body ensuring proper heat dissipation fro...

Page 21: ...instrument from the power source and ensure that there is no pressure in the autoclave Allow the autoclave to cool before removing outer covers The temperature safety thermostat is located on the low...

Page 22: ...he autoclave is operated according to the instructions and the thermostat again cuts out the Cut Off Thermostat must be replaced Caution Before starting disconnect the instrument from the power source...

Page 23: ...n the autoclave Allow the autoclave to cool before removing outer covers 1 Remove the rear cover 2 Disconnect the wire from the electrode connection 3 Open the nut that tightens the electrode 4 Insert...

Page 24: ...overs 1 Remove the autoclave cover see para 7 5 Dismantling the Outer Covers of the Autoclave 2 Disconnect the drainpipe from the valve using a 9 16 wrench 3 Remove the nut 3 and the ring for drain va...

Page 25: ...the thread 4 Operate the autoclave and verify that there is no leakage 5 Install the door cover 6 Readjust the screw pressing the door microswitch see para 7 11 Replacement of the Door Cover 7 11 2 M...

Page 26: ...as required 4 4 Close the door and verify that the microswitch operates 4 5 If the microswitch does not operate unscrew the screw one turn counter clockwise and check per point 4 4 above Repeat until...

Page 27: ...astening bracket 4 to the printer 4 Remove the printer and insert the new one 5 Assemble the fastening bracket to the printer with the two screws 2 and verify that it sits firmly in its seat 6 Connect...

Page 28: ...he new printer located on the back side of the printer as follows 6 Insert the new printer into its frame 7 Assemble the fastening bracket to the printer with the two screws 2 and verify that it is pl...

Page 29: ...7 5 Dismantling the Outer Covers of the Autoclave 2 Disconnect wires 1 2 from the door switch 3 3 Remove the microswitch and replace it with a new one 4 Reconnect the wires the microswitch Verify tha...

Page 30: ...emove the cover of the autoclave 2 Drain the water from the water reservoir 3 Remove the water filter from the silicon tube 4 Open the filter by unscrewing the two filter parts 5 Clean the filter by f...

Page 31: ...er 3 Remove the four screws connecting the circuit breaker to the panel 1 4 Replace the circuit breaker with a new one 5 Reconnect the electrical wires 6 Reassemble the cover 7 Turn on the autoclave a...

Page 32: ...Air pump fuse A Water pump fuse A 2340 2540 Circuit breaker A 15 10 15 10 15 15 Air pump fuse A 2 0 1 25 1 25 Water pump fuse A 1 25 1 25 1 25 1 25 1 25 1 25 3140 3850 3870 Circuit breaker A 15 15 Ai...

Page 33: ...absorber s bases are pointed outward and on models 3140 3850 3870 they are pointed inward 6 Replace the damaged pump with a new pump 7 Reconnect wiring and piping 8 Reassemble the cover 9 Turn on the...

Page 34: ...pressurized air through the steam inlet hole 8 No lubrication or cleaning is required 5 Reconnect the door device locking pin 13 into a new silicone bellows 12 6 Put the silicone bellows 12 and pin 13...

Page 35: ...e para 7 5 Dismantling the Outer Covers of the Autoclave 3 After the cover is off remove the two screws that connected the box to the autoclave base 1 4 Remove the top screw which is connected the box...

Page 36: ...cover 1 Remove the plastic plug from the door cover 2 Unscrew the validation plug from the door 3 Attach the validation adapter to the validation port The 1 4 BSP thread of the validation port matche...

Page 37: ...fication if there is more than one autoclave in vicinity 4 Stand by shoot mode 5 Selecting between F C kPa PSI 6 Selection of dry cycle shoot mode for the quick or regular autoclave Changing the posit...

Page 38: ...1 ON 2 ON number 1 1 ON 2 OFF number 2 1 OFF 2 ON number 3 1 OFF 2 OFF number 4 SWITCH 3 Change of parameters ON Unable to change option OFF Able to change option SWITCH 4 Stand by shoot mode ON Able...

Page 39: ...0V TP9 DOOR SWITCH OPEN 5V CLOSE 0V TP10 WATER ON 0V OFF 12V TP11 EXHAUST VALVE CONTROL ON 0V OFF 12V TP12 HEATERS CONTROL ON 0 7V OFF 5V TP13 FAN CONTROL ON 0V OFF 12V TP14 AIR VALVE TOP EXH CONTROL...

Page 40: ...16 characters on one line 4 JP2 connector to the printer unit SEIKO 5 JP1 connector to AJUNC3 BOARD 6 U3 U4 integrated circuit 74H C373 having the function of latch drivers for the light signal LEDS U...

Page 41: ...CRYS1 C1 C2 R1 U2 U5 DSW1 U3 D1 door Add water Fail Dry Exh Ste Heat MICRO CONTROLLER U7 C3 R19 R4 R11 C4 U8 R6 R7 R10 D13 JP3 Display 16417DY U4 D9 DRY D10 D11 D12 RP4 R6 R9 Q2 Q5 R8 Q6 D14 R20 Q1 R1...

Page 42: ...oard JP2 Digital outputs for WATER EXH and AIR valves Digital inputs for thermostat door switch float switch and analog input of the electrode JP3 Power connection to the board 5V 12V JP4 Control of t...

Page 43: ...42 AJUNC 3 BOARD...

Page 44: ...probe at TP 15 the measured voltage should be 12V If voltage is not correct the fuses on the primary and secondary circuits have to be checked to see if they are not blown Take the connector off the...

Page 45: ...014 THE005 0014 THE005 0014 THE005 0014 THE005 0014 Transducer Pressure MPX 2200 AP THE006 0003 THE006 0003 THE006 0003 THE006 0003 THE006 0003 THE006 0003 Switch Float Mini Rico THE007 0001 THE007 00...

Page 46: ...0011 PUM058 0011 Air pump for EKA 115V PUM058 0009 PUM058 0009 PUM058 0009 PUM058 0009 Gauge Pressure Steam 30 60 psi 1 5 GAU029 0009 GAU029 0009 GAU029 0009 GAU029 0009 GAU029 0009 Cover Reservoir Wa...

Page 47: ...01 0000 Relay Solid State 25A 230V CTP201 0065 CTP201 0065 CTP201 0065 CTP201 0065 CTP201 0065 CTP201 0065 Control Unit Electronic E Complete CTP200 0002 CTP200 0008 CTP200 0008 CTP200 0072 CTP200 002...

Page 48: ...T196 0004 CMT196 0004 CMT196 0004 CMT196 0004 CMT196 0004 Dipstick Reservoir Water Superp POL067 0005 POL067 0005 POL067 0005 POL067 0005 POL067 0005 POL067 0005 Cap water strainer FIL175 0027 FIL175...

Page 49: ...8 102 1 109 2 1 09 215 8 1 1 15 8 107 1 129 9 1 30 224 8 4 2 18 9 102 2 109 6 1 10 216 0 1 2 15 9 107 2 130 4 1 30 225 0 4 2 18 9 102 4 110 0 1 10 216 3 1 3 16 0 107 3 130 8 1 31 225 1 4 3 19 0 102 5...

Page 50: ...153 8 1 54 233 8 7 6 22 3 117 7 184 5 1 85 243 9 12 1 26 8 112 2 154 3 1 54 234 0 7 7 22 4 117 8 185 1 1 85 244 0 12 1 26 8 112 3 154 8 1 55 234 1 7 7 22 4 117 9 185 7 1 86 244 2 12 2 26 9 112 4 155 3...

Page 51: ...8 3 2 18 253 4 17 1 31 8 128 4 257 5 2 58 263 1 22 7 37 4 123 1 218 9 2 19 253 6 17 1 31 8 128 5 258 3 2 58 263 3 22 8 37 5 123 2 219 6 2 20 253 8 17 2 31 9 128 6 259 1 2 59 263 5 22 9 37 6 123 3 220...

Page 52: ...3 33 278 8 33 6 48 3 133 1 296 2 2 96 271 6 28 3 43 0 137 2 333 8 3 34 279 0 33 7 48 4 133 2 297 1 2 97 271 8 28 4 43 1 137 3 334 7 3 35 279 1 33 8 48 5 133 3 297 9 2 98 271 9 28 5 43 2 137 4 335 6 3...

Page 53: ...52 VESSEL ASSEMBLY...

Page 54: ...OK240 0005 LOK387 0005 4 Locking base LOK240 0012 LOK387 0012 5 Locking housing axe assembly LOK240 0013 LOK387 0036 6 Door locking device pin LOK240 0035 LOK387 0016 7 Bakelite handle HAN071 0003 HAN...

Page 55: ...54 OUTER CABINET ASSEMBLY...

Page 56: ...NER Description Cat No Cap water strainer FIL175 0027 Screen 400 Micron For Strainer 1 4 FIL175 0046 Gasket 4mm Silicon for 1 4 Strainer GAS082 0008 Strainer Water Housing cap 1 4 FIL175 0051 Cap Gask...

Page 57: ...t 14 Feed water to reservoir 15 feed water to vacuum pump 16 Water outlet 17 Shut 18 Feed water to ejector 2 MINERAL FREE WATER 21 Mineral free water inlet 22 Detergent 23 To spray 24 Recycling inlet...

Page 58: ...xhaust 74 Slow exhaust 75 Exhaust to ejector to vacuum pump 76 Exhaust from heat exchanger 77 Exhaust from steam generator 78 Exhaust through heat exchanger pre vacuum stage only 79 Jacket steam trap...

Page 59: ...58 PIPING DIAGRAM FOR MODELS 1730 E AND EK...

Page 60: ...59 PIPING DIAGRAM FOR MODELS E AND EK EXCEPT 1730...

Page 61: ...60 PIPING DIAGRAM FOR MODELS EA AND EKA...

Page 62: ...61 ELECTRICAL DIAGRAM FOR MODELS 1730 E EK...

Page 63: ...62 ELECTRICAL DIAGRAM FOR MODELS 2340 2540 E EK...

Page 64: ...63 ELECTRICAL DIAGRAM FOR MODELS 2340 2540 EA EKA...

Page 65: ...64 ELECTRICAL DIAGRAM FOR MODEL 3140 E...

Page 66: ...65 ELECTRICAL DIAGRAM FOR MODELS 3850 3870 E EK...

Page 67: ...66 ELECTRICAL DIAGRAM FOR MODELS 3850 3870 EA EKA...

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