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G730 

11

for ease of maintenance. To ensure constant 

400 hours thereafter is recommended.

The following procedure can be performed with 
the transaxle installed in the vehicle, and the 
vehicle on level ground. Apply the bypass valve 
(freewheel) and lock the vehicle parking brake.

1. 

from  around  the  perimeter  of  the  filter. 

2. Place an oil drain pan (12” or more diam-

eter and 8 qt. capacity is optimal) beneath

transaxle.

3. 

Gear part number 52114).

4. 

5. 

screws. Torque screws to 65 in. lbs. (7.35 
Nm) each.

6. 

to  disposal.  Place  used  oil  in  appropriate 
containers and deliver to an approved re-
cycling collection facility.

7. 

This will allow the transaxle to vent during 

8. Remove  the  top  port  plug  from  the

transaxle.

9. Fill  with  20W50  motor  oil  until  oil  just  ap-

pears  at  the  bottom  of  the  oil  level  check
port.  Install  the  oil  level  check  port  plug
into  transaxle. Torque to 180 in. lbs. (20.34
Nm).

10. Install and torque the top port plug to 180

in. lbs.

11. Proceed to the purge procedure.

FLUID CHANGE PROCEDURE

Figure 4, Filter Location

Filter

Filter Guard

Top Port Plug

Oil Level Check Port

Oil Level

Oil Volume:
2747 – 2847 ml
(.726 – .752 GAL)
(5.39 – 5.59 LB)
(92.9 – 96.3 fl. oz.)

© 2015 HYDRO-GEAR

  

10 

G730

191

12

190

FILTER AND FILTER GUARD

Refer to Figure 3

Disassembly

1. Remove  the  hex  head  screws  (105),  and

2. 

NOTE:

 

Always replace the 

 when preform-

ing  any  internal  maintenance  to  the

 

transaxle.

Inspection

1. Inspect all parts for excessive wear or dam-

age. Replace if necessary.

Assembly

1. Reassemble all parts in the reverse order

of  disassembly.  Refer  to  “Fluid  Change

installation instructions.

2. When tightening the fasteners, refer to the

table  on  page  20  for  the  required  torque
values.

NOTE:

 

As a general rule, use the low end of 

the  torque 

  on  fasteners 

when reassembling the unit.

3. Fill transaxle with oil.

Figure 3, Filter and Guard

When 

 the transaxle with oil, 

remove the port plug (192), if installed, 
and plug (4). Fill until the oil reaches the 
lower lip of oil level check port on main 
housing. 

23

106

105

Units will have installed, the 

 (5) or the plug (192).

192

Oil Level Check Port Plug (4)

© 2015 HYDRO-GEAR

Summary of Contents for T3100

Page 1: ...Service Quick Tips...

Page 2: ...foot operated forward ground speed foot pedal FIGURE 2 o Kit 87518 Changed transaxle brake rotor o Automatic part change 2013 New front wheel bearings FIGURE 3 o Kit 87522 Hopper extension FIGURE 4 o...

Page 3: ...n for 3 in 1 tank Higher foot pedal clearance o Kit 670316 or 87518 depending on product number 2016 Translucent fuel tank FIGURE 7 o Will fit old machines Solid linkage Trim lever FIGURE 8 Added bush...

Page 4: ...r extended periods of time is very harmful to any equipment Blow off the unit with air after cleaning with water o Variable speed pulley Clean the pulley with water as you switch between the wide and...

Page 5: ...surface If excessively dirty replace the filter Clean carb linkage choke control and governor spring Blow off the area with air brake cleaner works as well and then using a DRY LUBRICANT work the link...

Page 6: ...fuel from gas tank 7 Locate the machine on a level surface 8 Secure the front bumper to your properly rated lifting device FIGURE 2 Lifting the T3000i 1 Slowly lift the T3000i with your properly rated...

Page 7: ...olts FIGURE 2 IMPORTANT Do not remove the torx bolts from the bottom of the pump 3 Remove the pump from the T3000 leaving the pump hub on the unit FIGURE 3 4 Place the new pump on the pump hub and rep...

Page 8: ...y 1 Remove the two hose clamps and hoses on the inlet and outlet side of the pump FIGURE 1b 2 Remove the two nylock nuts from the pump assembly bracket FIGURE 2 3 Remove the belts from the pump assemb...

Page 9: ...lley shaft then adjust the hopper to complete your alignment FIGURE 2b Wrap Up 1 If you used the hopper adjustments ensure that the hopper opening functions correctely If there is a gap in the hopper...

Page 10: ...Re tighten the lower nut to the clevis to complete tightening Normal Tension Adjustment 1 When the steering cables have normal slack the clevis must be removed from the steering arm and tightened 2 R...

Page 11: ...n tightened equally and have been reattached to the steering arm sometimes more tension is needed If so perform the minor tension adjustment on page 1 2015 Newer T3100 s Adjustable Clevis 1 On 2015 ne...

Page 12: ...Find the crown nut on the transaxle FIGURE 2 Parking Brake Adjustment 1 Remove the cotter pin and rotate the crown nut clockwise turn FIGURE 3 2 Turn your parking brake on and off to ensure the brake...

Page 13: ...o work them out Inspect surface of spindle shafts and clean Apply a layer of anti seizure lubrication to shaft Reassemble Make sure there is enough clearance on outter bearings to get retainers back i...

Page 14: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 15: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 16: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 17: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 18: ...system has been opened to facilitate maintenance or the oil has been changed The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term op eration...

Page 19: ...Proceed to the purge procedure FLUID CHANGE PROCEDURE Figure 4 Filter Location Filter Filter Guard Top Port Plug Oil Level Check Port Oil Level Oil Volume 2747 2847 ml 726 752 GAL 5 39 5 59 LB 92 9 9...

Page 20: ...w the water out of the pulley with air when done cleaning FIGURE 2 Clean and inspect your trim broadcast and wand spray nozzles Do not use metal objects to clean the nozzles as it can damage the tip a...

Page 21: ...mbly Inspect bearings for wear and replace if worn Clean spindle shafts and inner tire assembly apply a layer of anti sieze to the inner tire and shaft and reassemble FIGURE 5 Preparation for Extended...

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