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G730

9

Typically, an engine oil with a minimum rating 
of 9.0 cSt (55 SUS) at 230° F (110° C) and an 

20W50  engine  oil  has  been  selected  for  use 
by the factory and is recommended for normal 
operating procedures.

Fluid Volume and Level

Fluid  volume  information  is  provided  in
the table below.

to be added or even replaced. Refer to page 11 

operated for approximately 1 minute.

Purging will be required if oil has been changed. 
Refer to the purging procedures on page 12.

Fluids

been carefully selected, and only equivalent, or 
better products should be substituted. 

Fluid Description

20W50 engine oil

Volume – per Transaxle

© 2015 HYDRO-GEAR

Turfco T3000, T3000i and T3100 Applicator

Transaxle Filter, Transaxle Fluid Changing and Purging

The following is from the Hydro-Gear® Transaxle Service and Repair Manual. 

This section covers the changing of the transaxle filter, changing the transaxle 

fluid and purging procedures.

Additional transaxle service and maintenance proceedures can be found in the 

Turfco Maintenance and Service CD that came with your Turfco applicator. The 

CD contains the entire Hydro-Gear entire transaxle manual.

  

12 

G730

PURGING PROCEDURES

-

drostatic drive applications, it is critical that it is 
purged from the system. 

-

sion and expansion rate is higher than that of 
the  oil  approved  for  use  in  hydrostatic  drive 
systems.

These  purge  procedures  should  be  imple-
mented any time a hydrostatic system has been 
opened to facilitate maintenance or the oil has 
been changed. 

The resulting symptoms in hydrostatic systems 
may be: 

1. Noisy operation.

2. Lack of power or drive after short term op-

eration.

3. High operation temperature and excessive

expansion of oil.

Before starting, make sure the transaxle is at 

-

cations outlined in this manual. 

The following procedures are best performed 
with  the  vehicle  drive  wheels  off  the  ground. 
Then repeated under normal operating condi-
tions. If this is not possible, then the procedure 
should  be performed in an open  area free of 
any objects or bystanders.

1. Disengage the brake if activated.

2. With the bypass valve (freewheel) open

 and the engine running,

  slowly move the

directional control in both forward and

 

reverse directions

 

(5 or 6 times).

3. With the bypass valve closed and the engine

running, slowly move the directional control
in both forward and reverse directions (5 to
6 times). Check the oil level, and add oil as
required after stopping the engine.

4. It may be necessary to repeat Steps 2 and

3 until all the air is completely purged from
the  system.  When  the  transaxle  operates
at normal noise levels and moves smoothly
forward and reverse at normal speeds, then
the transaxle is considered purged.

© 2015 HYDRO-GEAR

Instruction Sheet 670246

Printed in USA  0815

TURFCO MFG. INC.

1655 101

st

 Avenue NE • Minneapolis, MN 55449–4420 USA 

Phone (763) 785–1000 • FAX (763) 785–0556 

Internet - www.turfco.com         E-Mail - [email protected]

**Total Volume is approximately 4 quarts to get to the low 

level mark in the expansion bottle**

**While purging operate engine at lowest rpm** 

Summary of Contents for T3100

Page 1: ...Service Quick Tips...

Page 2: ...foot operated forward ground speed foot pedal FIGURE 2 o Kit 87518 Changed transaxle brake rotor o Automatic part change 2013 New front wheel bearings FIGURE 3 o Kit 87522 Hopper extension FIGURE 4 o...

Page 3: ...n for 3 in 1 tank Higher foot pedal clearance o Kit 670316 or 87518 depending on product number 2016 Translucent fuel tank FIGURE 7 o Will fit old machines Solid linkage Trim lever FIGURE 8 Added bush...

Page 4: ...r extended periods of time is very harmful to any equipment Blow off the unit with air after cleaning with water o Variable speed pulley Clean the pulley with water as you switch between the wide and...

Page 5: ...surface If excessively dirty replace the filter Clean carb linkage choke control and governor spring Blow off the area with air brake cleaner works as well and then using a DRY LUBRICANT work the link...

Page 6: ...fuel from gas tank 7 Locate the machine on a level surface 8 Secure the front bumper to your properly rated lifting device FIGURE 2 Lifting the T3000i 1 Slowly lift the T3000i with your properly rated...

Page 7: ...olts FIGURE 2 IMPORTANT Do not remove the torx bolts from the bottom of the pump 3 Remove the pump from the T3000 leaving the pump hub on the unit FIGURE 3 4 Place the new pump on the pump hub and rep...

Page 8: ...y 1 Remove the two hose clamps and hoses on the inlet and outlet side of the pump FIGURE 1b 2 Remove the two nylock nuts from the pump assembly bracket FIGURE 2 3 Remove the belts from the pump assemb...

Page 9: ...lley shaft then adjust the hopper to complete your alignment FIGURE 2b Wrap Up 1 If you used the hopper adjustments ensure that the hopper opening functions correctely If there is a gap in the hopper...

Page 10: ...Re tighten the lower nut to the clevis to complete tightening Normal Tension Adjustment 1 When the steering cables have normal slack the clevis must be removed from the steering arm and tightened 2 R...

Page 11: ...n tightened equally and have been reattached to the steering arm sometimes more tension is needed If so perform the minor tension adjustment on page 1 2015 Newer T3100 s Adjustable Clevis 1 On 2015 ne...

Page 12: ...Find the crown nut on the transaxle FIGURE 2 Parking Brake Adjustment 1 Remove the cotter pin and rotate the crown nut clockwise turn FIGURE 3 2 Turn your parking brake on and off to ensure the brake...

Page 13: ...o work them out Inspect surface of spindle shafts and clean Apply a layer of anti seizure lubrication to shaft Reassemble Make sure there is enough clearance on outter bearings to get retainers back i...

Page 14: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 15: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 16: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 17: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 18: ...system has been opened to facilitate maintenance or the oil has been changed The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term op eration...

Page 19: ...Proceed to the purge procedure FLUID CHANGE PROCEDURE Figure 4 Filter Location Filter Filter Guard Top Port Plug Oil Level Check Port Oil Level Oil Volume 2747 2847 ml 726 752 GAL 5 39 5 59 LB 92 9 9...

Page 20: ...w the water out of the pulley with air when done cleaning FIGURE 2 Clean and inspect your trim broadcast and wand spray nozzles Do not use metal objects to clean the nozzles as it can damage the tip a...

Page 21: ...mbly Inspect bearings for wear and replace if worn Clean spindle shafts and inner tire assembly apply a layer of anti sieze to the inner tire and shaft and reassemble FIGURE 5 Preparation for Extended...

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