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Significant T3100 Upgrades 

2009 

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Added Skid plate to transmission  

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Upgrade kit available 

 
2010 

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Increased weld strength on the front axel 

 
2011 

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Aquatec pump release 

(FIGURE 1)

 

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Kit #87517 

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Electric Start option  

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Upgrade kit available on 2011 units or 
newer (Kit #87514) 

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Rear wheel hub stop kit 

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Kit #668574  

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Drive belt idler pulley/arm upgrade 

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Automatic part change 

 
2012 

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New foot operated forward ground speed 
foot pedal 

(FIGURE 2)

 

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Kit #87518 

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Changed transaxle brake rotor  

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Automatic part change

 

 

 
2013 

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New front wheel bearings 

(FIGURE 3)

 

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Kit #87522 

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Hopper extension 

(FIGURE 4)

 

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Kit #87521 

 

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New rain cover  

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Part change – extended hopper only 
 

 

 

2014 

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New trim guard hinge  

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New assembly part #669688 

 
 
 
 
 
 

FIGURE 1: 

Pump upgrade kit 

FIGURE 4: 

Left) Old 120lb hopper, Right) New extended 175 lb hopper 

FIGURE 3: 

Left) Old front wheel bearing, Right) New 

front wheel bearing 

FIGURE 2: 

Left) Old speed lock foot pedal, Right) New foot operated forward 

ground speed foot pedal 

Summary of Contents for T3100

Page 1: ...Service Quick Tips...

Page 2: ...foot operated forward ground speed foot pedal FIGURE 2 o Kit 87518 Changed transaxle brake rotor o Automatic part change 2013 New front wheel bearings FIGURE 3 o Kit 87522 Hopper extension FIGURE 4 o...

Page 3: ...n for 3 in 1 tank Higher foot pedal clearance o Kit 670316 or 87518 depending on product number 2016 Translucent fuel tank FIGURE 7 o Will fit old machines Solid linkage Trim lever FIGURE 8 Added bush...

Page 4: ...r extended periods of time is very harmful to any equipment Blow off the unit with air after cleaning with water o Variable speed pulley Clean the pulley with water as you switch between the wide and...

Page 5: ...surface If excessively dirty replace the filter Clean carb linkage choke control and governor spring Blow off the area with air brake cleaner works as well and then using a DRY LUBRICANT work the link...

Page 6: ...fuel from gas tank 7 Locate the machine on a level surface 8 Secure the front bumper to your properly rated lifting device FIGURE 2 Lifting the T3000i 1 Slowly lift the T3000i with your properly rated...

Page 7: ...olts FIGURE 2 IMPORTANT Do not remove the torx bolts from the bottom of the pump 3 Remove the pump from the T3000 leaving the pump hub on the unit FIGURE 3 4 Place the new pump on the pump hub and rep...

Page 8: ...y 1 Remove the two hose clamps and hoses on the inlet and outlet side of the pump FIGURE 1b 2 Remove the two nylock nuts from the pump assembly bracket FIGURE 2 3 Remove the belts from the pump assemb...

Page 9: ...lley shaft then adjust the hopper to complete your alignment FIGURE 2b Wrap Up 1 If you used the hopper adjustments ensure that the hopper opening functions correctely If there is a gap in the hopper...

Page 10: ...Re tighten the lower nut to the clevis to complete tightening Normal Tension Adjustment 1 When the steering cables have normal slack the clevis must be removed from the steering arm and tightened 2 R...

Page 11: ...n tightened equally and have been reattached to the steering arm sometimes more tension is needed If so perform the minor tension adjustment on page 1 2015 Newer T3100 s Adjustable Clevis 1 On 2015 ne...

Page 12: ...Find the crown nut on the transaxle FIGURE 2 Parking Brake Adjustment 1 Remove the cotter pin and rotate the crown nut clockwise turn FIGURE 3 2 Turn your parking brake on and off to ensure the brake...

Page 13: ...o work them out Inspect surface of spindle shafts and clean Apply a layer of anti seizure lubrication to shaft Reassemble Make sure there is enough clearance on outter bearings to get retainers back i...

Page 14: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 15: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 16: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 17: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 18: ...system has been opened to facilitate maintenance or the oil has been changed The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term op eration...

Page 19: ...Proceed to the purge procedure FLUID CHANGE PROCEDURE Figure 4 Filter Location Filter Filter Guard Top Port Plug Oil Level Check Port Oil Level Oil Volume 2747 2847 ml 726 752 GAL 5 39 5 59 LB 92 9 9...

Page 20: ...w the water out of the pulley with air when done cleaning FIGURE 2 Clean and inspect your trim broadcast and wand spray nozzles Do not use metal objects to clean the nozzles as it can damage the tip a...

Page 21: ...mbly Inspect bearings for wear and replace if worn Clean spindle shafts and inner tire assembly apply a layer of anti sieze to the inner tire and shaft and reassemble FIGURE 5 Preparation for Extended...

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