background image

T3000/T3000i

 

Service

 

Quick

 

Tip

 

 

 

Pump Replacement 

Page 

1

 

of

 

1

 

 

Pump

 

Replacement

 

 

WHAT?

 

Need

 

to

 

replace

 

the

 

pump

 

for

 

the

 

spray

 

system

 

on

 

the

 

T3000i.

 

If

 

the

 

pump

 

assembly

 

needs

 

to

 

be

 

replaced

 

see

 

T3000/T3000i

 

Service

 

and

 

Repair

 

Bulletin

 

“Pump

 

Assembly

 

Replacement”.

 

 

WHY?

 

Eventually

 

pump

 

diaphragms

 

will

 

fail

 

and

 

the

 

pump

 

must

 

be

 

replaced.

 

 

  

  

 

Machine

 

Preparation

 

(Figure

 

1)

 

1.

 

Stand

 

the

 

machine

 

up

 

for

 

easy

 

access

 

to

 

the

 

parking

 

break

 

adjustment

 

(see

 

T3000/T3000i

 

Service

 

and

 

Repair

 

Bulletin

 

“Upright

 

Repair

 

Position”

)

 

2.

 

Ensure

 

the

 

main

 

shut

 

off

 

valve

 

is

 

in

 

the

 

off

 

position

 

(FIGURE

 

1a).

 

Removing

 

the

 

Pump

 

Head

 

1.

 

Remove

 

the

 

two

 

hose

 

clamps

 

and

 

hoses

 

on

 

the

 

inlet

 

and

 

outlet

 

side

 

of

 

the

 

pump

 

(FIGURE

 

1b)

.

 

2.

 

Remove

 

the

 

5

 

hex

 

bolts

 

(FIGURE

 

2)

 

IMPORTANT!

 

Do

 

not

 

remove

 

the

 

torx

 

bolts)

 

from

 

the

 

bottom

 

of

 

the

 

pump.

 

3.

 

Remove

 

the

 

pump

 

from

 

the

 

T3000

 

leaving

 

the

 

pump

 

hub

 

on

 

the

 

unit

 

(FIGURE

 

3).

 

4.

 

Place

 

the

 

new

 

pump

 

on

 

the

 

pump

 

hub

 

and

 

replace

 

the

 

hex

 

screws.

 

IMPORTANT!

 

Put

 

anti

seize

 

on

 

the

 

screws

 

when

 

putting

 

the

 

new

 

pump

 

on

 

and

 

place

 

RTV

 

silicone

 

adhesive

 

to

 

the

 

hub

 

ring

 

(FIGURE

 

3)

.

  

Torque

 

the

 

bolts

 

to

 

32

 

to

 

34

 

in/lbs.

 

5.

 

Replace

 

the

 

inlet

 

and

 

outlet

 

hose

 

and

 

put

 

new

 

hose

 

clamps

 

on

 

each

 

(FIGURE

 

1b).

 

 

Wrap

 

Up

 

1.

 

Return

 

the

 

T3000i

 

to

 

its

 

normal

 

position

 

after

 

performing

 

your

 

repair.

  

Test

 

your

 

repair

 

to

 

ensure

 

it

 

was

 

performed

 

correctely

 

(Ensure

 

your

 

main

 

shut

 

off

 

valave

 

is

 

in

 

the

 

on

 

position

 

before

 

checking

 

the

 

spray

 

system

 

(FIGURE

 

1a)

.

 

FIGURE

 

2:

 

Hex

 

bolts

 

to

 

remove

 

the

 

pump

Approximate

 

time

 

20 Minutes

 

FIGURE

 

3:

 

Pump

 

removed

 

from

 

the

 

T3000i.

 

Black

 

RTV

 

silicon

 

is

 

also

 

visible

 

on

 

the

 

hub

 

ring.

FIGURE

 

1:

 

a)

 

Main

 

shut

 

off valve,

 

b) Hose

 

clamp

a

b

Summary of Contents for T3100

Page 1: ...Service Quick Tips...

Page 2: ...foot operated forward ground speed foot pedal FIGURE 2 o Kit 87518 Changed transaxle brake rotor o Automatic part change 2013 New front wheel bearings FIGURE 3 o Kit 87522 Hopper extension FIGURE 4 o...

Page 3: ...n for 3 in 1 tank Higher foot pedal clearance o Kit 670316 or 87518 depending on product number 2016 Translucent fuel tank FIGURE 7 o Will fit old machines Solid linkage Trim lever FIGURE 8 Added bush...

Page 4: ...r extended periods of time is very harmful to any equipment Blow off the unit with air after cleaning with water o Variable speed pulley Clean the pulley with water as you switch between the wide and...

Page 5: ...surface If excessively dirty replace the filter Clean carb linkage choke control and governor spring Blow off the area with air brake cleaner works as well and then using a DRY LUBRICANT work the link...

Page 6: ...fuel from gas tank 7 Locate the machine on a level surface 8 Secure the front bumper to your properly rated lifting device FIGURE 2 Lifting the T3000i 1 Slowly lift the T3000i with your properly rated...

Page 7: ...olts FIGURE 2 IMPORTANT Do not remove the torx bolts from the bottom of the pump 3 Remove the pump from the T3000 leaving the pump hub on the unit FIGURE 3 4 Place the new pump on the pump hub and rep...

Page 8: ...y 1 Remove the two hose clamps and hoses on the inlet and outlet side of the pump FIGURE 1b 2 Remove the two nylock nuts from the pump assembly bracket FIGURE 2 3 Remove the belts from the pump assemb...

Page 9: ...lley shaft then adjust the hopper to complete your alignment FIGURE 2b Wrap Up 1 If you used the hopper adjustments ensure that the hopper opening functions correctely If there is a gap in the hopper...

Page 10: ...Re tighten the lower nut to the clevis to complete tightening Normal Tension Adjustment 1 When the steering cables have normal slack the clevis must be removed from the steering arm and tightened 2 R...

Page 11: ...n tightened equally and have been reattached to the steering arm sometimes more tension is needed If so perform the minor tension adjustment on page 1 2015 Newer T3100 s Adjustable Clevis 1 On 2015 ne...

Page 12: ...Find the crown nut on the transaxle FIGURE 2 Parking Brake Adjustment 1 Remove the cotter pin and rotate the crown nut clockwise turn FIGURE 3 2 Turn your parking brake on and off to ensure the brake...

Page 13: ...o work them out Inspect surface of spindle shafts and clean Apply a layer of anti seizure lubrication to shaft Reassemble Make sure there is enough clearance on outter bearings to get retainers back i...

Page 14: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 15: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 16: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Page 17: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Page 18: ...system has been opened to facilitate maintenance or the oil has been changed The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term op eration...

Page 19: ...Proceed to the purge procedure FLUID CHANGE PROCEDURE Figure 4 Filter Location Filter Filter Guard Top Port Plug Oil Level Check Port Oil Level Oil Volume 2747 2847 ml 726 752 GAL 5 39 5 59 LB 92 9 9...

Page 20: ...w the water out of the pulley with air when done cleaning FIGURE 2 Clean and inspect your trim broadcast and wand spray nozzles Do not use metal objects to clean the nozzles as it can damage the tip a...

Page 21: ...mbly Inspect bearings for wear and replace if worn Clean spindle shafts and inner tire assembly apply a layer of anti sieze to the inner tire and shaft and reassemble FIGURE 5 Preparation for Extended...

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Reviews: