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  6 

Maintenance Precautions

Inspections and Adjustments

 

 

WARNING 

 

Avoid  contact  with  rotating  parts  such  as  the  shaft  while  carrying  out  maintenance  or 

inspection. Rotating parts can catch body parts and cause injuries. 

Do not unplug the pressure vent during operation because hot oil may splash and cause burn 

injuries. 

Verify that the drive and driven shafts are completely stopped prior to inspecting gear teeth. 

Failure to do so may result in accidents. 

 

Do not overload the reducer. Doing so may damage the unit and shorten gear life. 

 

                                                                       
                                                                     

CAUTION

 

Change  lubrication  according  to  the  instruction  manual.  Use  only  the  lubrication 

recommended. Other kinds of lubrication may damage your equipment. 

Touching the reducer surface with bare hands may cause burn injuries. 

Do not lubricate the reducer during or immediately after operation. Doing so may cause burn 

injuries. 

Handle troubles according to the instruction manual. Be sure to stop the operation and do not 

resume until the cause of the trouble has been identified. 

 

Repair, disassembly and assembly must be carried out by certified engineers. 

 

6-1. Maintenance Precautions 

To conduct maintenance: 

(1)

 

Dress appropriately and wear safety glasses, gloves and shoes where necessary. 

(2)

 

Clean the surrounding area to prevent secondary accidents. 

(3)

 

Turn  off  the  power  and  make  sure  that  your  equipment  has  completely  stopped. 

Take caution so that the power does not reconnect accidentally. 

(4)

 

Touching the reducer during operation may cause burn injuries. 

(5)

 

Observe  the  Labor  Safety  &  Hygiene  Regulations,  General  Criteria,  Paragraph  1, 

Chapter 1, Edition 2, or your local regulations. 

 

6-2. Maintenance 

In general, the reducer may be maintained just by using your common sense and simple 

tools.   

For example, keep your senses alert for the following indicators of abnormal conditions: 

Noise: A cluttering or strange noise.   

Vibration: Abnormal vibration patterns. 

Temperature: Abnormal increase in temperature. 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

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