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Oil Leak: Oil leaks from oil seal, cover portion and between the contact surfaces of the 

reducer unit. 

6-3. Handling Abnormal Conditions 

Upon noticing any abnormal conditions, stop operation immediately. If the cause to such 

failure cannot be determined, contact the CS Center at TSUBAKIMOTO CHAIN.   

 

6-4. Oil Seal 

Operation conditions such as temperature will affect oil seal life and characteristics. You 

must  replace  oil  seal  if  it  is  causing  leaks.  Use  an  oil  pan  or  a  similar  device  for  food 

processing machines to prevent oil from leaking into food products. 

 

  7 

Disassembly and Assembly 

    CAUTION 

Repair,  disassembly  and  assembly  must  be  carried  out  by  certified  engineers.  Otherwise, 

electrical shock, injury and fire may result. 

Contact TSUBAKIMOTO CHAIN if disassembly of the unit is required. 

 

  8 

Storage Requirements 

 
If  you  are  not  operating  your  TERVO  Reducer  immediately  upon  purchase,  store  under  the  following 
conditions. 
 
8-1. Storage Space 

Store in clean and dry space. Do not store outdoors where humidity, dust and corrosive gas may be 
present. Also, do not expose the unit to extreme temperature fluctuations. 
 

8-2. Storage Direction 

The unit is delivered in a package that is appropriate for the specific mounting style. Store with the 
package in the upright position. In the case of special mounting, take caution so that the grease and 
oil in the bearing portion do not mix and start to melt. 
 

8-3.Storage Period 

(1)

 

The reducer may be stored up to 6 months. 

(2)

 

Storage over 6 months may require a special anti- rust treatment. 

 

8-4. Operation after Storage 

(1)

 

Non-metallic  parts,  such  as  oil  seal,  oil  gage  and  oil  plug  are  relatively  easily  affected  by 
environmental  factors  such  as  temperature  and  UV  rays.  Before  operating  the  product  after  a 
prolonged period of storage, inspect these parts to make sure that they function properly. If not, 
replace with new parts. 

(2)

 

Also,  check  that  there  are  no  abnormal  noise,  vibration  and  heat  prior  to  operating  the  unit. 
Contact TSUBAKIMOTO CHAIN CS Center or your distributor in times of product failure. 

 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

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