Tsubaki GMTK L Instruction Manual Download Page 9

 

Be  sure  the  weight  of  the  reducer,  based  on  the  nameplate,  drawing  and  catalog  provided, 

does not exceed the maximum rate assigned to the rings. Otherwise, the device may break 

and damage the equipment. 

 

If  the  reducer  is  packed  in  a  wooden  case,  it  may  not  be  appropriate  for  a  fork  lift 

transportation. Secure the package with belt straps if fork lifting is necessary. 

When transporting the reducer, insert eyebolts in the casing tap holes and suspend with care.   

 

  3 

Motor Installation 

 

                                                                              CAUTION 

 

Take caution so that the oil seal is not damaged from preliminary installation. 

 

Make sure to accurately center the motor shaft and reducer input shaft. 

 

Make sure to grease keyed motor shafts. 

 

Make sure to wipe off grease from round motor shafts. 

 

Do not hit the reducer and the motor with a tool such as a hammer, or insert the motor by 

tightening the bolts. Excessive force applied to the reducer and the motor may cause damage 

to the bearings or produce a loud noise. 

 

Be sure to tighten the bolts upon confirming that the motor is correctly installed. 

 

3-1. Keyed Motor Shafts 

(Sleeve Coupling Type) 

(1)

 

Install the reducer so that the motor mounting surface faces up. 

(2)

 

Wipe off dust, rust, and rust prevention oil from the motor shaft and reducer. 

(3)

 

Grease the motor shaft to prevent burns. 

(4)

 

Align the motor output shaft key with the reducer input hollow shaft keyway accurately. 

(5)

 

Carefully insert the motor output shaft into the reducer input hollow shaft. 

(6)

 

After verifying that the motor and reducer flange grooves are completely intact, secure the reducer 

onto the motor flange by tightening appropriate bolts to their applicable torque. 

 

a.

 

Greasing 

The reducer input hollow shaft bore is factory greased to prevent burns. Apply some of this grease 

to  the  motor  shaft,  and  then  mount  the  motor.  If  reassembling,  use  a  molybdenum  grease  to 

prevent burns. 

b.

 

Installing a Key Sleeve Coupling 

Slide a Key Sleeve coupling onto the motor shaft and secure by tightening the setscrews with a 

hexagonal wrench. Then, mount the motor to the reducer. 

 

 

 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

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