Tsubaki GMTK L Instruction Manual Download Page 6

<Connecting to Equiment> 

 

When you connect the reducer to your equipment, pay attention to centering, belt tension, and 

pully  parallelism.  Be  sure  to  connect  accurately  for  direct  coupling.When  using  a  belt-drive, 

make  sure  to  tighten  the  belt  to  proper  tension.  Before  operation,  verify  that  the  pulley  and 

coupling bolts are securely fastened. Otherwise, injury or damage to the equipment may result 

from broken pieces of the equipment. 

 

Install covers to prevent access to any rotating parts. 

 

Before connecting to a machine, check the direction of the reducer rotation. Incorrect direction 

of rotation may cause injuries or equipment damage. 

<Operation> 

 

If the reducer is run independently, remove the temporary key attached to the output shaft. 

 

Make sure the motor is completely stopped before reversing the direction of rotaion. Failure to 

do so may result in damaged reducer or equipment. 

 

The surface temperature of the reducer increases considerably during operation. Do not touch 

the reducer so as to prevent burn injuries. 

 

Stop operation immediately upon suspecting any trouble. This can prevent possible electrical 

shock, injury or fire. 

 

Do not exceed the rated load. Otherwise, injury or equipment damage may result. 

 

Do not loosen oil plugs or pressure vents during operation. Otherwise, hot oil may splash and 

cause burn injuries. 

< Daily Inspection and Maintenance > 

 

Follow  the  lubrication  instructions  provided  in  this  manual.  Not  using  the  recommended 

lubricants may cause physical damage to the reducer, and reduce its life and capacity. 

 

Diagnose  a  problem  based  on  the  instructions  provided  in  this  manual.  Never  resume  an 

operation until the cause of the problem is investigated. 

<Assembly and Disassembly> 

 

Only  skilled  engineers  should  repair,  disassemble  or  assemble  the  reducer.  Otherwise, 

electrical shock, injury or fire may occur. 

< Scrapping > 

 

Dispose the reducer and lubricant as general waste. 

 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

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