background image

  4 

Installation 

       

WARNING

 

 

Do not place any flammables in the vicinity of TERVO Reducer. Otherwise, fire may occur. 

 

Never place obstacles that block the ventilation around the reducer. The unit may overheat 

and cause burn injuries, fires and other accidents.   

 

Do not climb or hang from the reducer. Doing so may result in accidents 

 

Do  not  touch  the  reducer  shaft  and  keyway  with  bare  hands.  Failure  to  do  so  may  cause 

injuries. 

 

Provide  oil  pans  for  food  manufacturing  machines  to  prevent  oil  from  leaking  into  food 

products, should the machines experience a mechanical failure or end of life cycle. 

4-1. Installation Environment 

1.

 

Ambient Temperature: 0~40

2.

 

Humidity: 85% or greater 

3.

 

Altitude: Below 1000m 

4.

 

Atmosphere: Free of flammables, explosives and vapor. A well-ventilated space with no dust. 

4-2. Installation 

Fitting  insufficient  lengths  of  mounting  bolts  or  tightening  them  with  excessive  torque  may 

damage the tap holes. On the other hand, if the torque is too small, the entire unit assembly may 

loosen due to the shocks experienced from repeated starting and stopping. 

Screw 

Size 

Hexagonal Bolt 

Hexagonal Head Cap Screw 

N

Reference

kgf

m

 

N・

References

kgf

m

 

M8

 

9.8

10.3 

1.0

1.05

 

9.8

19.6 

1.0

2.0

 

M10

 

19.6

20.6 

2.0

2.1

 

19.6

39.2 

2.0

4.0

 

M12

 

34.3

36.3 

3.5

3.7

 

34.3

68.6 

3.5

7.0

 

M16

 

84.3

88.2 

8.6

9.0

 

84.3

168.6 

8.6

17.2

 

Note) When mounting a flange to a GMTK Face Mount Type (U), be sure to use the bolts and conical 

spring washer provided. 

 

4-3.Connecting to an Equipment 

                                                               

CAUTION 

When loading the reducer, pay attention to pulley parallelism, belt tension and concentricity. 

If directly connecting to your equipment, take caution in the connection accuracy. If using a 

belt,  be  sure  to  adjust  to  appropriate  tension.  Before  operation,  verify  that  the  pulley  and 

coupling bolts are securely fastened. Otherwise, injury or damage to the equipment may result 

from broken pieces of the equipment. 

Use covers to prevent access to rotating parts. Failure to do so may result in injuries. 

Verify  the  direction  of  motor  rotation  prior  to  equipment  connection.  Incorrect  direction  of 

motor rotation may lead to accidents. 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

Reviews: