background image

    CAUTION 

<General> 

 

Do not use the reducer beyond the capacity specified on the nameplate or specification sheet. 

Otherwise, explosion, electrical shock, injury or equipment damage may result.   

 

Do  not  insert  fingers  or  other  objects  into  the  reducer  opening.  Otherwise,  electrical  shock, 

injury, fire or equipment damage may result. 

 

Do not use a damaged reducer as this may cause fire or injury. 

 

Do not remove the nameplate. 

 

Problems caused by your attempts to remodel the product are not covered by our warranty, and 

are therefore, not held responsible by TSUBAKIMOTO CHAIN. 

<Upon Receiving Your Reducer> 

 

Be sure the product delivered matches your order. This will prevent you from accidents, injuries 

or equipment damage caused by installing the wrong unit. 

 

Be sure the package is in its upright position prior to opening. 

< Transportation > 

 

When  transporting  your  equipment,  take  caution  so  that  it  does  not  fall  or  overturn.  When 

using  lifting  rings,  make  sure  they  are  securely  fastened.  After  the  reducer  is  installed  to 

another  equipment  however,  do  not  lift  the  entire  system  using  these  rings.  Otherwise, 

injuries and equipment damage may result from defected lifting rings. 

 

Be sure the weight of the reducer, based on the diagram and catalog provided, does not exceed 

the maximum rate assigned to the lifting device. Otherwise, the device may break and damage 

the equipment. 

 

If  the  reducer  is  packed  in  a  wooden  case,  it  may  not  be  appropriate  for  a  fork  lift 

transportation. Secure the package with belt straps if fork lifting is necessary. 

<Installation and Connection> 

 

Do not place flammables in the vicinity of the reducer. Otherwise, fire or other such accidents 

may occur. 

 

Never place any obstacles that block the ventilation around the reducer. Overheating can cause 

burns, fire and other accidents.   

 

Never climb or hang from the reducer to avoid possible injury. 

 

Do not touch the shaft key with bare hands to avoid possible injury. 

 

When  the  reducer  is  used  for  a  food  processing  machine,  use  an  oil  pan  to  prevent  oil  leaks 

caused  by  equipment  failure  or  end  of  life.  Lubricant  oil  can  damage  food  or  other  such 

products and your equipment. 

 

Summary of Contents for GMTK L

Page 1: ...To ensure safe operation this manual must be accessible to every user TSE 4 2019 07 08 TSUBAKI TERVO REDUCER for SERVO MOTOR Thank you for purchasing Tsubaki s TERVO Reducer This is a high quality sop...

Page 2: ...n to Clamp Type Input Hollow Shaft 4 Installation 4 1 Ambient Conditions 4 2 General Installation 4 4 Connecting to Equipment 5 Lubrication 5 1 GMTK and HMTK 5 2 TMMK SW J MK and EW J MK 6 Precautions...

Page 3: ...th or serious injury may result from misusing the product without following the instructions under this label CCC CAUTION Minor to moderate injury and damage to the product may result from misusing th...

Page 4: ...ul the reducer for it requires specific skills Transportation Never stand under the product when it is lifted for transportation Otherwise the product may fall and cause major accidents resulting in d...

Page 5: ...fastened After the reducer is installed to another equipment however do not lift the entire system using these rings Otherwise injuries and equipment damage may result from defected lifting rings Be...

Page 6: ...result in damaged reducer or equipment The surface temperature of the reducer increases considerably during operation Do not touch the reducer so as to prevent burn injuries Stop operation immediately...

Page 7: ...gly in place 1 2 Contacting TSUBAKIMOTO CHAIN When you are reporting an incorrect model number or gear ratio on the nameplate or if you are ordering replacement parts or another product contact your d...

Page 8: ...SW J MK EW J MK Mounting Code Already registered the code on motor manufacturer model etc Option With POWER LOCK SW J MK With POWER LOCK Taper Bushing Note shows Shaft Diameter 2 Transportation WARNI...

Page 9: ...mage to the bearings or produce a loud noise Be sure to tighten the bolts upon confirming that the motor is correctly installed 3 1 Keyed Motor Shafts Sleeve Coupling Type 1 Install the reducer so tha...

Page 10: ...ngle 5 After the key has been snugly fitted into the keyway grooves secure the reducer onto the motor flange by tightening appropriate bolts to their applicable tightening torque 6 Using a torque wren...

Page 11: ...K63 EWJMK63 SWJMK70 M4 M4 M6 M6 EWJMK70 M4 M6 M6 SWMK80 EWMK80 M6 M6 SWMK100 EWMK100 M6 Table 3 2 2 SW J MK EW J MK TMMK Clamp Set Bolt Tightening Torque Clamp Set Bolt Size Tightening Torque 3 1 9N m...

Page 12: ...he torque is too small the entire unit assembly may loosen due to the shocks experienced from repeated starting and stopping Screw Size Hexagonal Bolt Hexagonal Head Cap Screw N m Reference kgf m m Re...

Page 13: ...o that excessive overhang load will not apply to the output shaft b Face Mount Type Use the case tap holes to directly mount the reducer to your equipment In the case of using a coupling be sure to ac...

Page 14: ...3 Mounting to Driven Shaft Be sure to mount the reducer to driven shaft 1 Mounting Methods...

Page 15: ...ogether Do not fix the torque arm with a rotation prevention bolt 5 emoving from a Driven Shaft Remove driven shaft from hollow shaft without applying too much force between the casing and the hollow...

Page 16: ...y 3 Greasing Intervals In most cases additional greasing is not required However replacing the grease after 20 000 hours of operation will further extend the reducer life 5 2 TMK SW J MK and EW J MK 1...

Page 17: ...s of operation If oil performance decreases change in viscosity color etc shorten the intervals as needed 4 Operation Temperature After the first 2 3 days of operation the unit will normally under go...

Page 18: ...ndle troubles according to the instruction manual Be sure to stop the operation and do not resume until the cause of the trouble has been identified Repair disassembly and assembly must be carried out...

Page 19: ...ons 8 1 Storage Space Store in clean and dry space Do not store outdoors where humidity dust and corrosive gas may be present Also do not expose the unit to extreme temperature fluctuations 8 2 Storag...

Page 20: ...nspect Action Motor does not run under unloaded condition Gear shaft and bearing Carry out professional inspection Motor does not run when the unit is loaded Wear of gear Carry out professional inspec...

Page 21: ...y failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods into other equipment or machine 4 Any modifications or altera...

Page 22: ......

Reviews: