AV30 PRE-INSTALLATION REQUIREMENTS | AV30 Pre-Installati on Requirements | v. 3.0
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Table of contents
INTRODUCTION ................................................................................................ 3
AUTOVAP30 IMAGES ..................................................................................... 3
STAGE1: RECIEVE EQUIPMENT .......................................................................... 6
CHECKLISTS ................................................................................................. 6
EQUIPMENT MANIFEST .................................................................................. 7
STAGE 2: PLACE EQUIPMENT ............................................................................ 9
FACILITY LAYOUT ........................................................................................ 9
AV30 FLOW DIAGRAM ................................................................................. 10
STAGE 3: INSTALL ANCILLARY ........................................................................ 11
WATER HEATER INSTALLATION ................................................................. 12
WATER HEATER MANIFOLD ..................................................................... 14
CHILLER INSTALLATION .............................................................................. 15
VACUUM PUMP INSTALLATION .................................................................... 17
STAGE 4: CONTROL PANEL WIRING ................................................................. 18
AutoVap30 System Startup ............................................................................ 18
Tools Needed .......................................................................................... 18
Check for loose connections ...................................................................... 18
Measure terminal resistance of the 3 motors (inside the PLC cabinet) ............. 18
Checking Voltage in PLC Cabinet ................................................................ 19
Powering on the Human Machine Interface (HMI) ........................................ 19
Contact Aqua Sierra .................................................................................. 20
STAGE 5: ASSEMBLE AV30 ............................................................................... 20
STAGE 6: PRIME WATER HEATER & CHILLER .................................................... 20
CHILLER FILLING & STARTUP ....................................................................... 21
System requirements ................................................................................ 21
Fill the Chiller .......................................................................................... 21
Troubleshooting ....................................................................................... 22
Alarm Reset Procedure ......................................................................... 22
b1AC Set Point .................................................................................... 23
ALc1 ALARM ON START-UP .................................................................. 24
Contact MTA ........................................................................................ 24
FILL & START WATER HEATING SYSTEM ...................................................... 24
Prepare Equipment ................................................................................... 26
Prepare To Fill PreHeater (Use Port #1) ...................................................... 26
Prepare To Fill Evaporator (Use Port #2) .................................................... 27
Allow Pressure To Rise In System .............................................................. 29
Power On Heater and Recirculating Pump and check system for leaks ............ 29
Adjust Pressure On System (To compensate for heat expansion) ................... 31
Contact Hubbell Support ........................................................................... 31
STAGE 7: VACUUM TEST AV30 ........................................................................ 31
STAGE 8: CLEAN SOLVENT RUN (VIDEO CALL WITH TRUSTEEL) ........................ 32
STAGE 9: TRUSTEEL TRAINING & IQ/OQ .......................................................... 33
APPENDIX ....................................................................................................... 33
REQUIRED COMMODITIES ........................................................................... 33
AV30 REQUIREMENT CHECKLIST .................................................................. 34
CONTACTS ................................................................................................. 37
